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Wealden iron industry

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121: 227: 567: 464: 185: 24: 312: 211:, which needed to be produced as close as possible to the smelting sites because it would crumble to dust if transported far by cart over rough tracks. Wood was also needed for pre-roasting the ore on open fires, a process which broke down the lumps or nodules and converted the carbonate into oxide. Large areas of woodland were available in the Weald and 388:
Downs does indicate that smelting may have been going on at other undiscovered sites. It was usual for settlements concentrated along the Downs to have outlying parcels of land in the Weald for summer grazing. It is likely that smelting was carried out during the summer and the iron blooms taken back to the main settlement to work on in the winter.
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methods. The technology used there was similar to a slightly earlier furnace excavated in the eastern Netherlands, indicating that knowledge of Romano-British methods had been completely lost and replaced by the Saxons' own method. Evidence of forging of iron blooms in settlements close to the South
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ran continuously for more than three years in the 1740s. Finery forges with three or four waterwheels to drive bellows and hammers needed more water than a furnace at times, although continuity was not as important. They tended to be sited downstream from a furnace if they were in the same valley.
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to give the best results. Sites of opencast quarries survive from the pre-Roman and Roman eras, but medieval ore extraction was mainly done by digging a series of minepits about five metres in diameter and up to twelve metres deep with material being winched up in baskets suspended from a wooden
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Ponds were created by building a dam known as a pond bay, which often served as a road, across one of the many valleys in the undulating Wealden landscape. In 1754 one furnace was so drought-stricken that its manager considered hiring workmen to turn the wheel as a
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in the western Weald. Continuity of pottery styles from the Iron Age into the early Roman period makes precise dating of many sites to before or after the Roman conquest difficult. Carbon dating has identified a site at Cullinghurst Wood,
697:, who did not want a fence around the Cathedral at all, and said that if there had to be one it should be of wrought rather than cast iron. The railings surrounded the cathedral, including seven gates. It weighed two hundred 374:
seems to have brought a complete end to the Romano-British iron industry. No evidence of iron smelting has been found after the end of Roman rule until the ninth century when a primitive bloomery was built at Millbrook on
362:, suggesting that they were actually run by, or were supplying iron to this Roman fleet. Total iron production has been estimated at 750 tons per year, but under 200 tons per year after 250 AD. 665:
production was never widespread in the Weald, with most high quality steel being imported from Spain, the Middle East, or Germany. A steel forge was built upstream from Newbridge Furnace on
651:. A few ironworks continued operating on a very small scale. With no local source of mineral coal, the Wealden iron industry was unable to compete with the new coke-fired ironworks of the 238:
in the late medieval period. Blast furnaces needed to operate continuously for as long as possible and a series of ponds were often created in a valley to give a sustainable flow for the
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Nearly 180 sites in all were used for this process, having a furnace, a forge or both between the 15th century and 18th century. Waterpower was the means of operating the
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required the timber production from a 3 miles (4.8 km) radius of a furnace in a landscape that was a quarter to a third wooded. Forging and finishing of the iron from
242:. A campaign, as the production run was known, usually ran from October through to late spring when streams began to dry up, although Lamberhurst Furnace driven by the 659:. Little survives of the furnace and forge buildings, although there are still scores of the industry's hammer and furnace ponds scattered throughout the Weald. 391:
In all some 30 unpowered medieval bloomery sites are known in the Weald, but most of these remain undated. Accounts survive of the operation of just one, at
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is the westernmost place where smelting has been ascertained, although there is a possible site associated with an Iron Age enclosure at Piper's Copse near
340:, and many of their roads there are the means of transport for the ore, and were extensively metalled with slag from iron smelting. The sites of about 113 689:
The Lamberhurst Foundry is believed to have been the maker in 1710–14 of some of the earliest cast-iron railings produced in England, which they made for
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in Kent, produced steel using skilled German workers, but faced strong competition from German suppliers. In the 17th century a steel forge existed at
495:. Scattered through the Weald are ponds still to be found called ’Furnace Pond’ or ’Hammer Pond’. The iron was used for making household utensils, 705:
a pound. The total cost was £11,202. No further railings are known to have been cast in the Weald. Other early uses of cast iron railings were at
901:(2nd edn, Merton Priory Press, Cardiff, 1995), 79-84; based on work by H. F. Cleere, including 'Some operating parameters for Roman ironworks' 601:, peaking at over 9000 tons per year in the 1590s. However, after 1650, Wealden production became increasingly focused on the production of 609:
was only produced for local consumption. This decline may have begun as early as the 1610s, when Midland ironware began to be sold in
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tripod. This was less destructive of the land as spoil from one pit was used to backfill the previous pit allowing continued land use.
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made from trees in the heavily wooded landscape. The industry in the Weald declined when ironmaking began to be fuelled by
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and blast furnaces also required large quantities of charcoal and was usually carried out at a separate site.
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woodlands could provide a sustainable source of wood. Sustainable charcoal production for a post-medieval
125: 1189: 1059: 1179: 379:, with a small hearth for reheating the blooms nearby. The date of this site has been established by 264: 1184: 1072: 570: 81: 710: 706: 656: 535:), as the actual ironworks only required a small workforce. The wars fought during the reign of 34: 690: 560: 504: 295:
in 55 and 54 BC Julius Caesar noted iron production near the coast, possibly at known sites at
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into bankruptcy. They were unable to match the much lower price that was acceptable to the
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P. W. King, 'The production and consumption of bar iron in early modern England and Wales'
195:, commonly known as iron stone or historically as mine, occurs in patches or bands in the 8: 629: 618: 276: 496: 380: 358: 199:
clays of the Weald. Differing qualities of ore were extracted and mixed by experienced
328:, where evidence has been found of probably the third largest iron works in the whole 263:
So far only about two dozen sites have been identified where iron was made before the
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around 1505 but had ceased production by 1539. The Sydney family, with mills at
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J. S. Hodgkinson & C.H.C. Whittick, 'The Tudeley ironworks accounts'
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Cannon production was a major activity in the Weald until the end of the
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Water power became important with the introduction of blast furnaces and
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was in this period one of the most important iron-producing regions in
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burned during the Marian persecutions of Protestants during the 1550s.
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parish. The number of ironworks increased greatly from about 1540.
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golf course, beneath which are remains of the Roman ironworks.
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Hammer and Furnace Ponds - Relics of the Wealden Iron Industry
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made full use of the brown- and ochre-coloured stone in the
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seems to have been unable to compete in the London market.
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iron began to be imported in large quantities after the
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cast the first iron cannon for his unlikely employer: a
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Cast iron railings for St. Paul's Cathedral, now in the
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The historical geography of the Wealden iron industry
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In the 16th century and the early 17th century, the
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This spread to the 258: 108:Learn how and when to remove this message 809: 565: 543:, and the Weald became the centre of an 521:'s reign. Most works were small, but at 462: 310: 225: 183: 119: 1042: 847: 775: 1172: 998: 841: 733:Medway watermills (middle tributaries) 684: 458: 728:Medway watermills (upper tributaries) 655:. The last to close was the forge at 632:, but a cut in the price paid by the 547:. Cast-iron cannon were made in the 419:The introduction of the blast furnace 402: 152:in the 16th century and most British 46:adding citations to reliable sources 17: 1139:Fernhurst's iron industry 1614-1777 563:who was gunstonemaker to the king. 306: 13: 1062:, 2013. Retrieved 31 October 2013. 14: 1211: 1086: 959:Sussex Archaeological Collections 439:and then to the Weald. The new 22: 1065: 992: 979: 946: 33:needs additional citations for 1075:(1957), "Cast Iron: history", 933: 891: 230:River Teise near Furnace Mill. 1: 897:H. Cleere & D. Crossley, 738: 407:From about the 14th century, 1077:Metal Crafts in Architecture 1003:. Lewes: Pomegranate Press. 817:"Beauport Park, East Sussex" 693:, despite the objections of 318:View of the 13th fairway of 179: 126:Victoria & Albert Museum 7: 716: 435:on the eastern boundary of 365: 288:to between 350 and 750 BC. 10: 1216: 1079:, I.B. Tauris, p. 101 1060:Victoria and Albert Museum 899:Iron industry of the Weald 267:, mostly scattered across 207:The fuel for smelting was 1026:The Wealden Iron Industry 917:The Wealden Iron Industry 875:The Wealden Iron Industry 793:The Wealden Iron Industry 776:Straker, Ernest (1969) . 753:The Wealden Iron Industry 399:in the mid-14th century. 164:beds, and was fuelled by 1073:Gerald Kenneth Geerlings 1024:Hodgkinson, J S (2009). 915:Hodgkinson, J S (2009). 873:Hodgkinson, J S (2009). 848:Margary, Ivan D (1968). 791:Hodgkinson, J S (2009). 751:Hodgkinson, J S (2009). 299:and Crowhurst Park near 191:Iron ore in the form of 850:Roman ways in the Weald 711:St Martin-in-the-Fields 539:increased the need for 411:began to be applied to 57:"Wealden iron industry" 1161:by Mary Cecilia Delany 943:2 ser. 18 (1998), 7-38 707:Cambridge Senate House 636:drove several Wealden 593:was a major source of 586: 581:who was one of the 17 472: 427:region of what is now 315: 259:Prehistoric ironmaking 253:water-returning engine 231: 188: 129: 1195:History of metallurgy 1056:Railings M.209:1-1976 653:Industrial Revolution 569: 466: 314: 229: 187: 134:Wealden iron industry 123: 903:Inst Archaeol. Bull. 293:invasions of Britain 42:improve this article 691:St Paul's Cathedral 685:St Paul's Cathedral 613:. Certainly after 597:for manufacture in 459:The mature industry 443:process involved a 277:Broadfield, Crawley 136:was located in the 999:Pearce, H (2012). 989:58(1) (2005), 1-9. 905:13 (1976), 233-46. 587: 545:armaments industry 483:and for operating 473: 403:Powered bloomeries 359:Classis Britannica 316: 275:. A large site at 232: 189: 130: 1190:History of Sussex 1165:Wikimedia Commons 1104:/1543-ironmasters 1035:978-0-7524-4573-1 1010:978-1-907242-15-1 926:978-0-7524-4573-1 884:978-0-7524-4573-1 852:. Phoenix house. 802:978-0-7524-4573-1 780:. pp. 72–73. 762:978-0-7524-4573-1 723:Medway watermills 647:, whose fuel was 634:Board of Ordnance 519:Queen Elizabeth I 140:of south-eastern 118: 117: 110: 92: 1207: 1180:Wealden District 1154: 1151: 1149: 1147: 1141: 1134: 1131: 1129: 1127: 1125: 1123: 1121: 1115: 1108: 1105: 1103: 1101: 1099: 1097: 1095: 1081: 1080: 1069: 1063: 1053: 1040: 1039: 1021: 1015: 1014: 996: 990: 987:Econ. Hist. Rev. 983: 977: 976: 974: 950: 944: 937: 931: 930: 912: 906: 895: 889: 888: 870: 864: 863: 845: 839: 838: 836: 834: 813: 807: 806: 788: 782: 781: 773: 767: 766: 748: 695:Christopher Wren 630:Seven Years' War 529:employed 200 men 307:Roman ironmaking 113: 106: 102: 99: 93: 91: 50: 26: 18: 1215: 1214: 1210: 1209: 1208: 1206: 1205: 1204: 1185:History of Kent 1170: 1169: 1144: 1137: 1118: 1111: 1092: 1089: 1084: 1070: 1066: 1054: 1043: 1036: 1022: 1018: 1011: 997: 993: 984: 980: 972:10.5284/1085896 951: 947: 938: 934: 927: 913: 909: 896: 892: 885: 871: 867: 860: 846: 842: 832: 830: 827:Open University 815: 814: 810: 803: 789: 785: 774: 770: 763: 749: 745: 741: 719: 687: 571:Richard Woodman 551:from 1543 when 461: 421: 405: 385:archaeomagnetic 368: 309: 261: 182: 114: 103: 97: 94: 51: 49: 39: 27: 12: 11: 5: 1213: 1203: 1202: 1197: 1192: 1187: 1182: 1168: 1167: 1155: 1142: 1135: 1116: 1109: 1088: 1087:External links 1085: 1083: 1082: 1064: 1041: 1034: 1016: 1009: 991: 978: 945: 932: 925: 907: 890: 883: 865: 858: 840: 829:. 22 June 2006 808: 801: 783: 768: 761: 742: 740: 737: 736: 735: 730: 725: 718: 715: 686: 683: 667:Ashdown Forest 645:Carron Company 526:one ironmaster 481:blast furnaces 460: 457: 420: 417: 404: 401: 377:Ashdown Forest 367: 364: 308: 305: 265:Roman invasion 260: 257: 181: 178: 116: 115: 30: 28: 21: 9: 6: 4: 3: 2: 1212: 1201: 1198: 1196: 1193: 1191: 1188: 1186: 1183: 1181: 1178: 1177: 1175: 1166: 1162: 1160: 1156: 1153: 1143: 1140: 1136: 1133: 1117: 1114: 1110: 1107: 1091: 1090: 1078: 1074: 1068: 1061: 1057: 1052: 1050: 1048: 1046: 1037: 1031: 1027: 1020: 1012: 1006: 1002: 995: 988: 982: 973: 968: 964: 960: 956: 949: 942: 936: 928: 922: 918: 911: 904: 900: 894: 886: 880: 876: 869: 861: 859:0-460-07742-2 855: 851: 844: 828: 824: 823: 818: 812: 804: 798: 794: 787: 779: 772: 764: 758: 754: 747: 743: 734: 731: 729: 726: 724: 721: 720: 714: 712: 708: 704: 701:and cost six 700: 696: 692: 682: 680: 676: 673:forge and at 672: 671:Robertsbridge 668: 664: 660: 658: 654: 650: 646: 643: 639: 635: 631: 626: 624: 620: 616: 612: 608: 604: 600: 596: 592: 584: 583:Lewes Martyrs 580: 576: 572: 568: 564: 562: 558: 554: 550: 546: 542: 538: 534: 530: 527: 524: 520: 515: 513: 509: 506: 502: 498: 494: 493:finery forges 490: 489:helve hammers 486: 482: 478: 470: 465: 456: 454: 450: 446: 445:blast furnace 442: 438: 434: 430: 426: 416: 414: 410: 400: 398: 394: 389: 386: 382: 378: 373: 363: 361: 360: 355: 354:Roman Britain 351: 347: 343: 339: 335: 331: 327: 326:Beauport Park 323: 321: 320:Beauport Park 313: 304: 302: 298: 294: 289: 287: 282: 278: 274: 270: 266: 256: 254: 250: 245: 241: 237: 236:finery forges 228: 224: 222: 218: 217:blast furnace 214: 210: 205: 202: 198: 194: 186: 177: 175: 171: 167: 163: 160:from various 159: 155: 151: 147: 143: 139: 135: 127: 122: 112: 109: 101: 90: 87: 83: 80: 76: 73: 69: 66: 62: 59: –  58: 54: 53:Find sources: 47: 43: 37: 36: 31:This article 29: 25: 20: 19: 16: 1158: 1076: 1067: 1025: 1019: 1000: 994: 986: 981: 962: 958: 948: 941:Wealden Iron 940: 935: 916: 910: 902: 898: 893: 874: 868: 849: 843: 831:. Retrieved 820: 811: 792: 786: 778:Wealden Iron 777: 771: 752: 746: 688: 661: 627: 588: 561:Sussex vicar 516: 474: 449:finery forge 433:pays de Bray 432: 422: 406: 390: 369: 357: 330:Roman empire 324: 317: 290: 273:Vale of Kent 262: 233: 206: 190: 133: 131: 104: 95: 85: 78: 71: 64: 52: 40:Please help 35:verification 32: 15: 1148:.hammerpond 1096:.villagenet 681:in Sussex. 638:ironmasters 619:Restoration 409:water-power 381:radiocarbon 297:Sedlescombe 291:During his 281:Northchapel 269:East Sussex 244:River Teise 1174:Categories 1122:.bushywood 739:References 713:, London. 657:Ashburnham 621:, Wealden 575:ironmaster 557:Ralf Hogge 537:Henry VIII 503:; and for 413:bloomeries 342:bloomeries 240:waterwheel 221:bloomeries 197:Cretaceous 172:made from 68:newspapers 1130:_industry 965:: 71–81. 833:10 August 822:OpenLearn 679:Warbleton 675:Sandhurst 579:Warbleton 541:armaments 523:Brenchley 514:in 1490. 469:Fernhurst 397:Tonbridge 286:Hartfield 249:treadmill 213:coppicing 180:Resources 158:ironstone 98:June 2013 1126:/wealden 1102:/history 717:See also 642:Scottish 623:bar iron 607:bar iron 533:charcoal 471:furnace. 441:smelting 437:Normandy 366:Medieval 301:Hastings 271:and the 209:charcoal 201:smelters 193:siderite 166:charcoal 148:made in 146:bar iron 709:and at 615:Swedish 573:was an 505:casting 485:bellows 479:in the 477:bellows 429:Belgium 393:Tudeley 348:. 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Victoria & Albert Museum
Weald
England
bar iron
England
cannon
ironstone
clay
charcoal
coke
coal

siderite
Cretaceous
smelters
charcoal
coppicing
blast furnace

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