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Longwall mining

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hydraulic and water functions). At either end of the main body are fitted the ranging arms which can be ranged vertically up down by means of hydraulic rams, and on to which are mounted the shearer cutting drums which are fitted with 40–60 cutting picks. Within the ranging arms are housed very powerful electric motors (typically up to 850 kW) which transfer their power through a series of lay gears within the body and through the arms to the drum mounting locations at the extreme ends of the ranging arms where the cutting drums are. The cutting drums are rotated at a speed of 20–50 revs/min to cut the mineral from coal seam.
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continuous miner units, as the longwall itself is not capable of the initial development. The layout of Longwall could be either "advancing" type or of "retreat" type. In the advancing type, the gate roads are formed as the coal face advances. In thinner seams the advancing longwall mining method may be used. In the retreat type, the panel is a face connecting them both. Only the maingate road is formed in advance of the face. The tailgate road is formed behind the coal face by removing the
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Many ecosystems rely on the annual consistency of water inputs and outputs, and disturbing these patterns can result in unsustainable conditions for species reliant on water for species reproduction. Longwall mining can also result in localized water temperature change, stimulating algal bloom which
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Compared to manual control of the mine equipment, the automated system yields improved production rates. In addition to productivity gains, automating longwall equipment leads to safety benefits. The coal face is a hazardous area because methane and carbon monoxide are present, while the area is hot
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mounted on the surface. Other ventilation methods can be used where intake air also passes the main gate and into a bleeder or back return road reducing gas emissions from the goaf on to the face, or intake air travels up the tail gate and across the face in the same direction as the face chain in a
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and water movement in a region where LWMS is heavily done. This is important to consider as some longwall mine sites can span lengths of several kilometers. That being said, hydrological flow systems, root systems from trees, and vegetative species can suffer from the amounts of soil being removed
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Gate roads are driven to the back of each panel before longwall mining begins. The gate road along one side of the block is called the maingate or headgate; the road on the other side is called the tailgate. Where the thickness of the coal allows, these gate roads have been previously developed by
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where a long wall of coal is mined in a single slice (typically 0.6–6.0 m (2 ft 0 in – 19 ft 8 in) thick). The section of rock that is being mined, known as the longwall panel, is typically 3–4 km (1.9–2.5 mi) long, but can be up to 7.5 km (4.7 mi)
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disturbing the natural landscape near the mines, the natural water flow paths can be redirected which results in additional erosion across a stream or river bank. Additional mining in concentrated areas continuously move these water flow paths, which take years to return to their original states.
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of coal in the goaf area, gases may be allowed to build up behind seals so as to exclude oxygen from the sealed goaf area. Where a goaf may contain an explosive mixture of methane and oxygen, nitrogen injection/inertisation may be used to exclude oxygen or push the explosive mixture deep into the
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Longwall mining has traditionally been a manual process in which alignment of the face equipment was done with string lines. Technologies have been developed which automates several aspects of the longwall mining operation, including a system that aligns the face of the retreating longwall panel
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As the shearer removes the coal, the AFC is snaked over behind the shearer and the powered roof supports move forward into the newly created cavity. As mining progresses and the entire longwall progresses through the seam, the goaf increases. This goaf collapses under the weight of the overlying
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Drive was closed for four weeks because longwall panels ... destabilised the road. In 2000, the State Government stopped mining when it came within 600 metres from the twin bridges. A year later there were reports of 40-centimetre gaps appearing in the road, and the bridge had to be jacked
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The coal is cut from the coal face by a machine called the shearer (power loader). This machine can weigh 75–120 tonnes typically and comprises a main body, housing the electrical functions, the tractive motive units to move the shearer along the coal face and pumping units (to power both
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Longwall mining has limited available research on the impacts of nearby forests, however emerging satellite imagery studies have shown possible relations to drier surface soil near regions where longwall mining has recently occurred. In addition to drier soils, forest canopy moisture has been
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As a result of bedrock cracking from mining beneath waters such as lakes or rivers, there have been groundwater losses of varying extents. Mines within a few hundred meters of the surface are susceptible to receiving great inputs of water from these bodies. Moreover, after mining interference
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system specially developed for mining. Prior to the chainless haulage systems, haulage systems with chain were popular, where a heavy duty chain was run along the length of the coal face for the shearer to pull itself along. The shearer moves at a speed of 10–30 m/min (33–98 ft/min)
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However, there are several mines, which were successfully mined with little to no measurable surface subsidence including mines under lakes, oceans, important water catchments and environmentally sensitive areas. Subsidence is minimised by increasing the block's adjacent chain pillar widths,
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strata. The strata approximately 2.5 times the thickness of the coal seam removed collapses and the beds above settle on to the collapsed goaf. This collapsing can lower surface height, causing problems such as changing the course of rivers and severely damaging building foundations.
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Since longwall mining is namely, very long, it can effect areas of over 200 acres (81 ha). Over these largest spans, it has been observed that longwall mines underlying mountain sides demonstrate more visible subsidence in mountain landscapes than it does for valley landscapes.
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height to form a roadway that is high enough to travel in. The end of the block that includes the longwall equipment is called the face. The other end of the block is usually one of the main travel roads of the mine. The cavity behind the longwall is called the goaf, goff or gob.
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method), fewer roof support consumables are needed, higher volume coal clearance systems, minimal manual handling and safety of the miners is enhanced by the fact that they are always under the hydraulic roof supports when they are extracting coal.
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to the main gate. Here it is loaded on to a network of conveyor belts for transport to the surface. At the main gate the coal is usually reduced in size in a crusher, and loaded on to the first conveyor belt by the beam stage loader (BSL).
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The AFC is placed in front of the powered roof supports, and the shearing action of the rotating drums cutting into the coal seam disintegrates the coal, this being loaded on to the AFC. The coal is removed from the coal face by a
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of Northeastern Arizona in the 14th century. Miners undercut the coal along the width of the coal face, removing coal as it fell, and used wooden props to control the fall of the roof behind the face. This was known as the
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and humid since water is sprayed over the face to minimize the likelihood of sparks occurring when the shearer picks strike rock. By automating manual processes, face workers can be removed from these hazardous areas.
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Typically, intake (fresh) air travels up the main gate, across the face, and then down the tail gate, known as 'U' type ventilation. Once past the face the air is no longer fresh air, but return air carrying away
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As of 2014, measures were taken by the Australian government to mitigate water impacts from longwall mining. Legislative assemblies have called for action to improve mine infrastructure to minimize disturbances.
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Abandoned mines are also an issue with regards to areas where residential development has moved in. Houses erected near abandoned longwall mines face the threat of future damage from sinkholes and poor
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Longwall mining can result in geological disruptions in the rockbed, and can in turn affect water movement and result in water moving away from the surface, through the mined area, and into the
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in 2015 in British Columbia, causing disputes because of the hiring of foreign workers instead of Canadians and because of its potential impact on the environment. This mine expected to have
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for blasting to drop the face. Once dropped, manual labor was used to load coal on to the conveyor parallel to the face and to place wooden roof props to control the fall of the roof.
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from closed longwall mines can continue for up to fifteen years, however it is possible to measure the volume of potential methane emissions based on water flow in the closed mines.
155:, "one of the last advancing longwall mines in the United States". This longwall mine did not use a conveyor belt, instead relying on ponies to haul coal tubs from the face to the 485:
into the environment, however the increase of a typical longwall mine face from 200 to 300 metres (660 to 980 ft) was not found to release significantly more methane.
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Einicke, G.A.; Ralston, J.C.; Hargrave, C.O.; Reid, D.C.; Hainsworth, D.W. (December 2008). "Longwall Mining Automation. An Application of Minimum-Variance Smoothing".
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goaf where there are no probable ignition sources. Seals are required to be monitored each shift by a certified mine supervisor for damage and leaks of harmful gases.
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Longwall mining, in which broad panels of coal a few metres high and hundreds of metres wide are bored out of the earth, causes ground above the mines to subside.
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Canada has some of the largest coal reserves in the world, and until 2013 there had been no longwall mines in Canada for over 25 years. A mine was opened by
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Einicke, G.A.; Malos, J.T.; Reid, D.C.; Hainsworth, D.W. (January 2009). "Riccati Equation and EM Algorithm Convergence for Inertial Navigation Alignment".
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decreasing extracted block widths and heights, and by giving consideration to the depth of cover as well as competency and thickness of overlying strata.
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The shearer is carried along the length of the face on the armoured face conveyor (AFC); using a chain-less haulage system, which resembles a ruggedised
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and smoothers can be applied to improve the dead reckoning estimates prior to repositioning the longwall equipment at the completion of each shear.
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as "the conveyor method" of mining, after the most prominent piece of machinery involved. Unlike earlier longwall mining, the use of a
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method of mining. While the technology has changed considerably, the basic idea remains the same, to remove essentially all of the
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Such low-technology longwall mines continued in operation into the 1970s. The best known example was the New Gladstone Mine near
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in the late 17th century, although it may have been anticipated in the pre-industrial era by a similar technique utilized by the
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Longwall and room and pillar methods of mining can both be used for mining suitable underground coal seams. Longwall has better
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As with many mining techniques, it is important to consider the local and regional environmental impacts from longwall mining.
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parallel to the coal face forced the face to be developed along a straight line. The only other machinery used was an
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Longwall mining has already resulted in substantial damage to riverbeds, swamps and water catchments in the area
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can be used to estimate the unknown filter and smoother parameters for tracking the longwall shearer positions.
1358: 1353: 674:, a documentary film, Les Benedict, director, Steve Knudston, producer, 1972. Available on YouTube in 3 parts 1021: 992: 743: 422: 412:
There have been cases of surface subsidence altering the landscape above the mines. At Newstan Colliery in
1488: 583:, Office of Coal, Nuclear, Electric and Alternate Fuels, U.S. Department of Energy, March 1995, pp. 9–10. 444:
On top of this, if there are present dams near to the longwall mining site, this could doubly impact the
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to collapse into the void behind, while maintaining a safe working space along the face for the miners.
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The Cerro Colorado Site and Pithouse Architecture in the Southwestern United States Prior to A.D. 900
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Starting around 1900, mechanization was applied to this method. By 1940, some referred to longwall
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Illinois Department of Natural Resources, Illinois State Geological Survey, Circular 573, 2008
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as it would have a reduced inflow rate as well as the loss to the underlying rock fracturing.
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Plan of longwall mine before conveyors – the hoist is at the center of the central pillar.
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University of Wollongong & the Australasian Institute of Mining and Metallurgy
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emissions of 17 megatons per year; however, a carbon cap was placed on it by the
413: 336: 306: 163: 1442: 1422: 1292: 1072:"Assessing Longwall Mining Impacts on the Forests Above « Landsat Science" 694:"Longwall Mining, Underground Coal Mining, Mining Techniques, Mining Companies" 482: 441:. A resulting loss in surface water can negatively impact riparian ecosystems. 357: 315: 275: 246: 238: 167: 126: 681: 678: 675: 1477: 1462: 1384: 1315: 850: 773: 445: 361: 137: 807: 1379: 1374: 658: 533: 528: 523: 518: 402: 162:
Longwall mining has been extensively used as the final stage in mining old
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warned that "subsidence could happen suddenly and occur over many years".
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sideways to realign it." A 2005 geotechnical report commissioned by the
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mines. In this context, longwall mining can be classified as a form of
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Planned Coal Mine Subsidence in Illinois: A Public Information Booklet
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Oklahoma advancing longwall mine c. 1917; arrows show airflow
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News and information resource dedicated solely to longwall mining
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McCall, F. E.; Garcia, F.; Trevits, M. A.; Aul, G. (1993-12-31).
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BHP Billiton Mitsubishi Alliance (2005) accessed 19 December 2011
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Iowa Underground: a guide to the state's subterranean treasures
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can use up available oxygen required for other species health.
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Iowa's geological past: three billion years of earth history
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beneath them, and these stresses lead to surface erosion.
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from a broad coal face and allow the roof and overlying
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Mining Technology | Mining News and Views Updated Daily
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calculation to estimate the shearer positions. Optimal
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of the coal. Return air is extracted by ventilation
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West Virginia retreating longwall mine c. 1917
108:The basic idea of longwall mining was developed in 92:long and 250–400 m (820–1,310 ft) wide. 509:to keep the emissions at 500,000 tonnes per year. 405:, even up to thirty years after mine abandonment. 301:Chocks providing support to allow shearer to work 1475: 747: 432: 159:where a hoist hauled the tubs to the surface. 144:cutter to undercut the coal face and electric 1268: 926:"Longwall mine plan a threat to water supply" 764: 762: 477:Longwall mines have been observed to release 1120:Methane gas emissions during longwall mining 962:"Risk to life, but more mining under bridge" 76: 901:"Final Report - Effects of Longwall Mining" 772:. Illinois Coal Association. Archived from 556: 1275: 1261: 1218:. Educational resource on longwall mining. 1142:"Countries with the biggest coal reserves" 759: 721:. University of Wollongong. Archived from 1247:The Mine Subsidence Technological Society 605: 375: 296: 284: 265: 99: 60:of all important aspects of the article. 1047: 742:Mine Safety and Health Administration 335:(about 80% compared with about 60% for 14: 1476: 327:Comparison with room and pillar method 289:Hydraulic chocks, conveyor and shearer 56:Please consider expanding the lead to 1282: 1256: 1249:The Institute of Engineers, Australia 1184: 1182: 1089: 1087: 1043: 1041: 987: 985: 923: 895: 893: 638: 1216:University of Wollongong (Australia) 959: 459: 29: 557:Bullard Jr., William Rotch (1962). 539:Glossary of coal mining terminology 366:Expectation-maximization algorithms 349:perpendicularly to the gate-roads. 24: 1229:Hidden Costs of Clean Coal Project 1179: 1084: 1038: 982: 890: 25: 1500: 1209: 960:Frew, Wendy (November 20, 2007). 310:depending on cutting conditions. 472: 196: 182: 34: 1231:The Center for Public Integrity 1159: 1134: 1111: 1064: 1060:: 117–124 – via Geoterra. 1014: 865: 822: 787: 48:may be too short to adequately 27:Form of underground coal mining 736: 711: 686: 665: 632: 599: 586: 567: 550: 223: 58:provide an accessible overview 13: 1: 796:IEEE Control Systems Magazine 423:Roads & Traffic Authority 383: 343: 492: 433:Fracturing and water quality 261: 7: 1235:International Longwall News 606:Anderson, Wayne I. (1998). 512: 507:Canadian federal government 10: 1505: 831:IEEE Trans. Signal Process 594:Ten Minutes in a Coal Mine 354:Inertial navigation system 95: 1435: 1403: 1367: 1346: 1339: 1291: 924:Cubby, Ben (2009-06-10). 173: 87:is a form of underground 1000:Total Environment Centre 851:10.1109/TSP.2008.2007090 719:"Homotropal Ventilation" 592:A. Paxton, J. A. Biggs, 544: 469:observed to be reduced. 1026:iesc.environment.gov.au 808:10.1109/MCS.2008.929281 639:Brick, Greg A. (2004). 233:and mine gases such as 356:outputs are used in a 316:scraper chain conveyor 302: 290: 271: 105: 81: 1241:Mine Subsidence Board 966:Sydney Morning Herald 931:Sydney Morning Herald 376:Environmental impacts 300: 288: 269: 253:To avoid spontaneous 103: 80: 1194:www.vancouversun.com 1048:Dawkins, A. (2003). 770:"Underground Mining" 1331:Mountaintop removal 905:www.dep.state.pa.us 843:2009ITSP...57..370E 446:riparian ecosystems 250:homotropal system. 241:, depending on the 1489:Underground mining 672:The Last Pony Mine 579:2009-08-17 at the 303: 291: 272: 106: 82: 1471: 1470: 1431: 1430: 1221:Bauer, Robert A. 877:Australian Mining 754:"LONGWALL MINING" 650:978-1-931599-39-9 596:, 1940, pp. 16–24 487:Methane emissions 460:Ecosystem impacts 333:resource recovery 153:Centerville, Iowa 75: 74: 16:(Redirected from 1496: 1344: 1343: 1326:Hydraulic mining 1277: 1270: 1263: 1254: 1253: 1204: 1203: 1201: 1200: 1186: 1177: 1176: 1174: 1173: 1163: 1157: 1156: 1154: 1153: 1138: 1132: 1131: 1115: 1109: 1108: 1106: 1105: 1091: 1082: 1081: 1079: 1078: 1068: 1062: 1061: 1045: 1036: 1035: 1033: 1032: 1018: 1012: 1011: 1009: 1007: 997: 989: 980: 979: 974: 973: 957: 946: 945: 940: 939: 921: 915: 914: 912: 911: 897: 888: 887: 885: 884: 869: 863: 862: 837:(1): 2904–2908. 826: 820: 819: 791: 785: 784: 782: 781: 766: 757: 751: 745: 740: 734: 733: 731: 730: 715: 709: 708: 706: 704: 690: 684: 669: 663: 662: 636: 630: 629: 627: 626: 603: 597: 590: 584: 571: 565: 564: 554: 270:Hydraulic chocks 200: 186: 70: 67: 61: 38: 30: 21: 1504: 1503: 1499: 1498: 1497: 1495: 1494: 1493: 1474: 1473: 1472: 1467: 1453:Deep sea mining 1427: 1413:Room and pillar 1399: 1363: 1335: 1287: 1281: 1212: 1207: 1198: 1196: 1188: 1187: 1180: 1171: 1169: 1165: 1164: 1160: 1151: 1149: 1140: 1139: 1135: 1116: 1112: 1103: 1101: 1093: 1092: 1085: 1076: 1074: 1070: 1069: 1065: 1046: 1039: 1030: 1028: 1020: 1019: 1015: 1005: 1003: 995: 991: 990: 983: 971: 969: 968:. 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Retrieved 608: 601: 588: 569: 559: 552: 534:Strip mining 529:Slope mining 524:Shaft mining 519:Drift mining 496: 476: 467: 463: 454: 450: 443: 436: 427: 418:Douglas Park 411: 407: 403:soil quality 399: 387: 379: 370: 351: 347: 330: 321: 312: 304: 292: 274:A number of 273: 252: 227: 209: 161: 150: 131: 107: 84: 83: 63: 47: 45:lead section 1484:Coal mining 1458:Prospecting 1340:Sub-surface 1099:www.cdc.gov 481:, a common 479:methane gas 394:soil health 224:Ventilation 89:coal mining 1478:Categories 1368:Directions 1286:techniques 1199:2020-12-29 1172:2019-04-10 1152:2019-04-10 1104:2019-04-10 1077:2019-04-10 1031:2019-04-10 972:2010-06-02 938:2010-06-02 910:2019-02-09 883:2019-02-09 780:2014-05-24 729:2014-05-24 703:1 February 625:2010-06-05 390:subsidence 384:Subsidence 344:Automation 255:combustion 119:Shropshire 66:March 2021 1448:Automated 1443:Abandoned 1359:Soft rock 1354:Hard rock 1306:Quarrying 499:HD Mining 493:In Canada 352:Briefly, 280:coal face 262:Equipment 231:coal dust 50:summarize 1418:Longwall 1395:Borehole 1390:Bell pit 1321:Dredging 1301:Open-pit 816:36072082 659:3314195M 577:Archived 513:See also 142:electric 18:Longwall 1423:Retreat 1405:Stoping 1347:Classes 1293:Surface 859:1930004 839:Bibcode 439:aquifer 243:geology 235:methane 110:England 96:History 1316:Placer 1284:Mining 1128:143760 1126:  857:  814:  682:part 3 679:part 2 676:part 1 657:  647:  616:  215:above 174:Layout 146:drills 134:mining 1436:Other 1385:Shaft 1380:Slope 1375:Drift 1311:Strip 996:(PDF) 855:S2CID 812:S2CID 545:Notes 213:stone 157:slope 1124:OSTI 1008:2019 705:2019 645:ISBN 614:ISBN 247:fans 217:coal 127:rock 123:coal 114:Hopi 847:doi 804:doi 1480:: 1192:. 1181:^ 1144:. 1122:. 1097:. 1086:^ 1056:. 1052:. 1040:^ 1024:. 998:. 984:^ 975:. 964:. 950:^ 941:. 928:. 903:. 892:^ 875:. 853:. 845:. 835:57 833:. 810:. 800:28 798:. 761:^ 696:. 655:OL 653:. 237:, 170:. 1276:e 1269:t 1262:v 1202:. 1175:. 1155:. 1130:. 1107:. 1080:. 1058:1 1034:. 1010:. 913:. 886:. 861:. 849:: 841:: 818:. 806:: 783:. 732:. 707:. 661:. 628:. 68:) 64:( 54:. 20:)

Index

Longwall

lead section
summarize
provide an accessible overview

coal mining

England
Hopi
Shropshire
coal
rock
mining
conveyor belt
electric
drills
Centerville, Iowa
slope
room and pillar
retreat mining
Plan of longwall mine
Plan of longwall mine
stone
coal
coal dust
methane
carbon dioxide
geology
fans

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