Knowledge

Insulated shipping container

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will help determine the amount of heat the parcel can absorb while maintaining the desired control temperature. Combining the attributes from the insulator and coolant will allow analysis of expected duration of the insulated shipping container system. Testing of multi-component systems is needed.
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Parcel to pallet sized insulated shipping containers have historically been single-use products due to the low-cost material composition of EPS and water-based gel packs. The insulation material typically finds its way into landfill streams as it is not readily recyclable in the United States.
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Specialists in design and testing of packaging for temperature sensitive products are often needed. These may be consultants, independent laboratories, universities, or reputable vendors. Many laboratories have certifications and accreditations:
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Insulated shipping containers are part of a comprehensive cold chain which controls and documents the temperature of a product through its entire distribution cycle. The containers may be used with a refrigerant or coolant such as:
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D3103-07, Standard Test Method for Thermal Insulation Performance of Packages, ISTA Guide 5B: Focused Simulation Guide for Thermal Performance Testing of Temperature Controlled Transport Packaging, and others. In addition,
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Personnel throughout the cold chain need to be aware of the special handling and documentation required for some controlled shipments. With some regulated products, complete documentation is required.
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The development of reusable high-performance shipping containers have been shown to reduce packing waste by 95% while also contributing significant savings to other environmental pollutants.
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Shipping containers are available for maintaining cryogenic temperatures, with the use of liquid nitrogen. Some carriers have these as a specialized service
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The use of “off the shelf” insulated shipping containers does not necessarily guarantee proper performance. Several factors need to be considered:
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Some products (such as frozen meat) have sufficient thermal mass to contribute to the temperature control and no excess coolant is required
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Choi, Seung-Jin; Burgess (November 2007). "Practical mathematical model to predict the performance of insulating packages".
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Wang, K (March 2020), "Investigation of the effect of thermal insulation materials on packaging performance",
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Lockhart, H., and Paine, F.A., "Packaging of Pharmaceuticals and Healthcare Products", 2006, Blackie,
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In specifying an insulated shipping container, the two primary characteristics of the material are its
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Brody, A. L., and Marsh, K, S., "Encyclopedia of Packaging Technology", John Wiley & Sons, 1997,
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the specific distribution system being used: the expected (and worst case) time and temperatures
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is often enclosed to monitor the temperature inside the container for its entire shipment.
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the sensitivity of the product to temperatures (high and low) and to time at temperatures
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video showing how containers are packed to maintain constant cold temperatures.
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and appropriate documentation (internal and external) are usually required.
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to help maintain product freshness and efficacy. The term can also refer to
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the specific combination of packaging components and materials being used
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of field performance (performance qualification) is extremely useful.
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Shipment of vaccine: PUR insulated box, gel packs, temperature monitor
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of the performance of the insulated shipping container. Laboratory
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Some are designed for single use while others are returnable for
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A variety of constructions have been developed. An insulated
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It is wise (and sometimes mandatory) to have formal
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used to ship temperature sensitive products such as
631: 684:The International Journal of Life Cycle Assessment 197:(often formulated for specific temperature ranges) 497:"UPS Temperature True® Cryo: UPS - United States" 393:Packing Vaccines for Transport during Emergencies 2375: 815:Modified atmosphere/modified humidity packaging 716: 677: 528:Matsunaga, K; Burgess, Lockhart (March 2007). 763: 678:Goellner, Kai N.; Sparrow, Eph (2013-11-26). 476: 1949:Hazard analysis and critical control points 568: 770: 756: 167:United States Army Medical Materiel Agency 1859:Automatic identification and data capture 695: 617: 545: 416: 231: 156: 138:other packaging materials and structures 65: 435: 306: 2376: 457: 751: 722:"Cold Chain Management", 2003, 2006, 89:fabricated thermal blankets or liners 1261:Flexible intermediate bulk container 603: 39:, biologic materials, vaccines and 632:Singh, S P; Burgess, Singh (2008). 13: 2245:Vertical form fill sealing machine 14: 2415: 2215:Rotary wheel blow molding systems 1063:Purdue Improved Crop Storage bags 2359: 2358: 2185:Mechanical brake stretch wrapper 638:Packaging Technology and Science 606:Packaging Technology and Science 571:Packaging Technology and Science 534:Packaging Technology and Science 1919:Electronic article surveillance 1773:Shock and vibration data logger 1618:Linear low-density polyethylene 671: 625: 86:, similar to a "thermos" bottle 61: 2024:Radio-frequency identification 597: 562: 521: 489: 470: 451: 429: 410: 384: 43:. They are used as part of a 1: 2135:Extended core stretch wrapper 1088:Single-serve coffee container 777: 377: 366:Validation (drug manufacture) 17:Insulated shipping containers 1291:Insulated shipping container 717:External links and resources 7: 2180:Material-handling equipment 2064:Verification and validation 1296:Intermediate bulk container 1078:Self-heating food packaging 371:Verification and Validation 318: 106:other molded foams such as 10: 2420: 1823:Time temperature indicator 216:time temperature indicator 135:or other gas filled panels 2356: 2278:Environmental engineering 2253: 2240:Turntable stretch wrapper 2170:Lineshaft roller conveyor 2160:Injection molding machine 2072: 1841: 1471: 1116: 1098:Toothpaste pump dispenser 958:Disposable food packaging 903: 800:Child-resistant packaging 785: 697:10.1007/s11367-013-0668-z 116:sheets of foamed plastics 78:might be constructed of: 2165:Label printer applicator 2034:Shearing (manufacturing) 1633:Low-density polyethylene 1053:Pharmaceutical packaging 1023:Low plastic water bottle 913:Alternative wine closure 2195:Orbital stretch wrapper 1818:Temperature data logger 1738:Pressure-sensitive tape 1598:Humidity indicator card 1126:Aerosol spray dispenser 346:Temperature measurement 246:regulatory requirements 212:Temperature data logger 125:reflective materials: ( 120:Vacuum Insulated Panels 1914:Die forming (plastics) 1623:Liquid packaging board 1326:Multilayered packaging 1058:Plastic milk container 1038:Optical disc packaging 201:Phase change materials 170: 152: 71: 2343:Sustainable packaging 2293:Life-cycle assessment 2273:Closed-loop box reuse 2220:Seed-counting machine 1553:Corrugated fiberboard 1503:Biodegradable plastic 1226:Corrugated box design 880:Sustainable packaging 870:Shelf-ready packaging 845:Packaging engineering 502:United Parcel Service 331:Packaging engineering 232:Design and evaluation 165: 69: 52:intermodal containers 2313:PET bottle recycling 2175:Logistics automation 1703:Plastic-coated paper 850:Resealable packaging 509:on September 4, 2019 307:Environmental Impact 255:thermal conductivity 2399:Temperature control 2394:Shipping containers 2365:Category: Packaging 2200:Packaging machinery 2009:Product development 1808:Tamper-evident band 1648:Modified atmosphere 988:Foam food container 2404:Thermal protection 2328:Reusable packaging 2288:Industrial ecology 2049:Ultrasonic welding 2014:Production control 1964:Injection moulding 1849:Aseptic processing 1558:Corrugated plastic 1428:Steel and tin cans 1398:Shipping container 1336:Packet (container) 1073:Seasonal packaging 973:Evidence packaging 953:Currency packaging 948:Cosmetic packaging 855:Reusable packaging 356:Thermal insulation 171: 76:shipping container 72: 2389:Drug distribution 2371: 2370: 2333:Reverse logistics 2318:Plastic recycling 2190:Multihead weigher 2110:Cartoning machine 2105:Cap torque tester 2019:Quality assurance 1994:Plastic extrusion 1959:Induction sealing 1929:Extrusion coating 1788:Staple (fastener) 1758:Security printing 1593:Hot-melt adhesive 1166:Biodegradable bag 1008:Glass milk bottle 890:Tamper resistance 830:Package pilferage 805:Contract packager 441:Rock-Tenn Company 163: 2411: 2362: 2361: 2348:Waste management 2338:Source reduction 2155:Industrial robot 2059:Vacuum packaging 1984:Package tracking 1939:Glass production 1899:Corona treatment 1889:Containerization 1753:Screw cap (wine) 1668:Oxygen scavenger 1131:Aluminium bottle 1083:Screw cap (wine) 1028:Luxury packaging 860:Reuse of bottles 825:Package delivery 810:Edible packaging 795:Active packaging 772: 765: 758: 749: 748: 710: 709: 699: 675: 669: 668: 666: 664: 629: 623: 622: 621: 619:10.1002/pts.2500 601: 595: 594: 566: 560: 559: 549: 525: 519: 518: 516: 514: 505:. 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1718:Plastic wrap 1708:Plastic film 1693:Paper pallet 1628:Living hinge 1533:Coated paper 1413:Spray bottle 1393:Security bag 1386:Water sachet 1376:Salvage drum 1371:Retort pouch 1290: 1276:Glass bottle 1171:Blister pack 1136:Aluminum can 1103:Water bottle 1003:Gas cylinder 978:Field ration 875:Shelf-stable 687: 683: 673: 661:. Retrieved 641: 637: 627: 609: 605: 599: 574: 570: 564: 537: 533: 523: 511:. Retrieved 507:the original 500: 491: 472: 453: 431: 412: 401:, retrieved 392: 386: 314: 310: 293: 276:verification 272: 252: 235: 226: 220: 209: 172: 148: 141: 112:polyethylene 108:polyurethane 84:vacuum flask 73: 62:Construction 16: 15: 2384:Food safety 2150:Heat sealer 2115:Case sealer 1989:Papermaking 1909:Die cutting 1874:Calendering 1778:Shrink wrap 1653:Molded pulp 1638:Meat diaper 1603:Kraft paper 1583:Foam peanut 1573:Double seam 1543:Coextrusion 1513:Bubble wrap 1493:Bail handle 1438:Thermal bag 1361:Plastic bag 1176:Boil-in-bag 1108:Wine bottle 1093:Spray paint 1048:Popcorn bag 1043:Oyster pail 928:Beer bottle 351:Thermal bag 263:latent heat 133:bubble wrap 96:foam (EPS, 94:polystyrene 56:swap bodies 2378:Categories 2230:Staple gun 2210:Palletizer 2100:Can seamer 1969:Lamination 1894:Converting 1783:Slip sheet 1698:Paperboard 1563:Cushioning 1523:Cellophane 1498:Bioplastic 1476:components 1463:Wooden box 1433:Tetra Brik 1356:Paper sack 1331:Multi-pack 1281:Gunny sack 1151:Bag-in-box 1118:Containers 983:Flour sack 968:Egg carton 943:Coffee bag 923:Banana box 865:Shelf life 478:US 6119465 459:US 6868982 437:US 5201868 418:US 5924302 403:4 December 378:References 341:Slurry ice 336:Shelf life 326:Cold chain 289:validation 210:A digital 184:slurry ice 45:cold chain 2323:Recycling 2130:Drum pump 2073:Machinery 1924:Extrusion 1842:Processes 1813:Tear tape 1803:Susceptor 1793:Strapping 1748:Screw cap 1723:Polyester 1568:Desiccant 1472:Materials 1453:Unit load 1408:Skin pack 1351:Paper bag 1221:Clamshell 963:Drink can 895:Wrap rage 779:Packaging 706:0948-3349 644:: 25–35. 591:136558384 556:135844034 297:ISO 9000s 195:ice packs 98:styrofoam 49:insulated 41:chemicals 21:packaging 2256:post-use 2145:Heat gun 2095:Calender 2004:Printing 1833:Velostat 1828:Tinplate 1663:Overwrap 1588:Gel pack 1578:Flip-top 1483:Adhesive 1418:Squround 1321:Mesh bag 1306:Jerrycan 1251:Envelope 1191:Bulk box 1068:Sand bag 1033:Milk bag 1018:Juicebox 933:Box wine 906:packages 658:14036303 319:See also 1979:Molding 1884:Coating 1879:Canning 1538:Coating 1528:Closure 1286:Inhaler 1141:Ampoule 1013:Growler 904:Product 786:General 303:, etc. 259:R-value 193:Gel or 189:dry ice 2363:  2298:Litter 2140:Filler 1683:Pallet 1381:Sachet 1246:Endcap 1211:Carton 1206:Carboy 1181:Bottle 1161:Barrel 788:topics 741:  731:  704:  656:  589:  554:  513:May 5, 484:  465:  446:  424:  265:, and 222:Labels 203:(PCMs) 122:(VIPs) 102:cooler 33:organs 1688:Paper 1608:Label 1508:BoPET 1231:Crate 663:9 Oct 654:S2CID 587:S2CID 552:S2CID 397:(PDF) 214:or a 144:reuse 37:blood 25:foods 1518:Bung 1458:Vial 1448:Tube 1346:Pail 1241:Drum 1216:Chub 1201:Case 1196:Cage 739:ISBN 729:ISBN 702:ISSN 665:2018 515:2021 405:2020 284:ASTM 1613:Lid 1474:and 1316:Keg 1311:Jug 1301:Jar 1186:Box 1156:Bag 692:doi 646:doi 614:doi 579:doi 542:doi 257:or 180:ice 153:Use 2380:: 700:. 688:19 686:. 682:. 652:. 642:21 640:. 636:. 610:33 608:, 585:. 575:20 573:. 550:. 538:20 536:. 532:. 499:. 299:, 182:, 110:, 82:a 58:. 35:, 31:, 27:, 771:e 764:t 757:v 708:. 694:: 667:. 648:: 616:: 593:. 581:: 558:. 544:: 517:. 129:)

Index

packaging
foods
pharmaceuticals
organs
blood
chemicals
cold chain
insulated
intermodal containers
swap bodies

shipping container
vacuum flask
polystyrene
styrofoam
cooler
polyurethane
polyethylene
Vacuum Insulated Panels
metallised film
bubble wrap
reuse
United States Army Medical Materiel Agency
ice
slurry ice
dry ice
ice packs
Phase change materials
Temperature data logger
time temperature indicator

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