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Polymer-bonded explosive

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286:. Thermochemical decomposition starts to occur at the crystal nonhomogeneities, e.g. intragranular interfaces between crystal growth zones, on damaged parts of the crystals, or on interfaces of different materials (e.g. crystal/binder). Presence of defects in crystals (cracks, voids, solvent inclusions...) may increase the explosive's sensitivity to mechanical shocks. 1740: 281:
Thermochemical changes involve decomposition of the explosives and binders, loss of strength of binder as it softens or melts, or stiffening of the binder if the increased temperature causes crosslinking of the polymer chains. The changes can also significantly alter the porosity of the material,
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PBX powders can be pressed into a desired shape at room temperature; casting normally requires hazardous melting of the explosive. High pressure pressing can achieve density for the material very close to the theoretical crystal density of the base explosive
195:. The elasticity of the matrix lowers sensitivity of the bulk material to shock and friction; their glass transition temperature is chosen to be below the lower boundary of the temperature working range (typically below -55 °C). 268:
Thermomechanical mechanisms involve stresses by thermal expansion (namely differential thermal expansions, as thermal gradients tend to be involved), melting/freezing or sublimation/condensation of components, and
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whether by increasing it (fracturing of crystals, vaporization of components) or decreasing it (melting of components). The size distribution of the crystals can be also altered, e.g. by
1738:, George W. Brooks & Eric E. Roach, "Enhanced Performance Insensitive Penetrator Warhead", issued 2003-02-25, assigned to Lockheed Martin Corporation 523: 1527: 273:
of crystals (e.g. transition of HMX from beta phase to delta phase at 175 °C involves a large change in volume and causes extensive cracking of its crystals).
972:). One of the most extensively studied high explosive formulations. BDNPA-F is 1:1 mixture of bis(2,2-dinitropropyl) acetal and bis(2,2-dinitropropyl) formal. 260:. The mechanism of a thermal insult at low temperatures on an explosive is primarily thermomechanical, at higher temperatures it is primarily thermochemical. 1820: 1761: 244:
Energetic polymers (e.g. nitro or azido derivates of polymers) can be used as a binder to increase the explosive power in comparison with inert binders.
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Explosive yields can be affected by the introduction of mechanical loads or the application of temperature; such damages are called
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materials in which explosive powder is bound together in a matrix using small quantities (typically 5–10% by weight) of a synthetic
1970: 1802: 1753: 80: 45:. PBXs are normally used for explosive materials that are not easily melted into a casting, or are otherwise difficult to form. 1511: 1632: 1521: 594: 107:(rubbery material), it tends to absorb shocks, making the PBX very insensitive to accidental detonation, and thus ideal for 1910: 248:
can be also used. The addition of a plasticizer lowers the sensitivity of the explosive and improves its processibility.
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Hard polymers can produce PBX that is very rigid and maintains a precise engineering shape even under severe stress.
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Kolev, Stefan K.; Tsonev, Tsvetomir T. (2022). "Aluminized Enhanced Blast Explosive Based on Polysiloxane Binder".
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Many PBXes are safe to machine; turning solid blocks into complex three-dimensional shapes. For example, a
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Technical Area 36 Open Detonation Unit — SUPPLEMENT 2-1 Waste Explosives Detonated at Technical Area 36
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Technical Area 36 Open Detonation Unit — SUPPLEMENT 2-1 Waste Explosives Detonated at Technical Area 36
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Technical Area 36 Open Detonation Unit — SUPPLEMENT 2-1 Waste Explosives Detonated at Technical Area 36
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temperature is at room temperature or above. This limits their use to insensitive explosives (e.g.
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Explosive materials where powder is bound together in a matrix with synthetic polymer
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4. Engineering and Design of Nuclear Weapons: 4.1 Elements of Fission Weapon Design
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Elastomers have to be used with more mechanically sensitive explosives like
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Alan K. Burnhamn; Laurence E. Fried. LLNL, Unclassified, 2007-04-24 (pdf)
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and similar weapons. Has high air blast equivalent, 1.39 times more than
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experiments, although the latter experiments are usually cited as using
545:. Caused serious safety problems. FEFO is 1,1--bis-, liquid explosive. 207: 84: 1550:"ALSEP (Apollo Lunar Surface Experiments Package) Termination Report" 866:
Created in 1947 at Los Alamos, later given the PBX 9205 designation.
186: 165:) and inert chemical behavior (yielding long shelf stability and low 104: 38: 1835: 1941: 1034:), backfitted to earlier warheads to replace less safe explosives. 1834:
Sarah C. Chinn; Thomas S. Wilson; Robert S. Maxwell (March 2006).
158: 42: 1945: 828: 72: 1878:"High Explosives in Stockpile Surveillance Indicate Constancy" 1548:
James R.Bates; W.W.Lauderdale; Harold Kernaghan (April 1979).
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HTPB, DOA (dioctyladipate), and IPDI (isophorone diisocyanate)
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polymers are however sensitive to aging, mostly by action of
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Fluoropolymers are advantageous as binders due to their high
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Polymer-bonded explosives have several potential advantages:
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copolymer and its response to gamma rays has been studied.
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Inert simulant of mechanical properties of PBX 9501
218:(HTPB) are used for these applications extensively. 210:
of the bonds by traces of water vapor. Rubbers like
1931: 1869: 1883:. Lawrence Livermore National Laboratory (LLNL). 1580: 1578: 1576: 983:Estane 2.5%; BDNPA-F 2.5%; sieved white sugar 95% 2016: 1827: 537:). Prone to deterioration and separation of the 317:RDX 25%, ammonium perchlorate 30%, aluminium 33% 1875: 1616: 1614: 1612: 1610: 1608: 1606: 1584: 1573: 1516:(2nd ed.). Royal Society of Chemistry. 1817:A Blue Print for Building a Risk Assessment 1699: 1620: 1603: 1505: 1503: 1254:5.4% Polybutadiene, 5% Isodecylpelargonate 1541: 1815:H K Otsuki; E Eagan-McNeill (May 1997). 252:Insults (potential explosive inhibitors) 81:Apollo Lunar Surface Experiments Package 1509: 1500: 169:). They are somewhat brittle, as their 94: 2017: 2009:The Bulletin of the Atomic Scientists 1926: 1852:10.1016/j.polymdegradstab.2005.01.058 1760:(Report). September 1999. p. 2. 1702:Propellants, Explosives, Pyrotechnics 884:Tris(b-chloroethyl)phosphate (CEF) 3% 239: 137:necessary for modern nuclear weapons. 289: 133:. This technique is used to machine 125:of PBX can be precisely shaped on a 263: 48:PBX was first developed in 1952 at 13: 1624:Non-Shock Initiation of Explosives 1510:Akhavan, Jacqueline (2004-01-01). 1185:polyethylene glycol/BDNPA-F binder 236:, combine the advantages of both. 14: 2046: 1840:Polymer Degradation and Stability 1351:Diaminotrinitrobenzene (DATB) 94% 320:HTPB 4.44%, dioctyl adipate 6.56% 276: 216:hydroxyl-terminated polybutadiene 146: 1823:from the original on 2022-09-29. 1767:from the original on 2022-10-01. 1920: 1901: 1890:from the original on 2012-10-10 1858:from the original on 2022-04-17 1808: 1562:from the original on 2010-01-13 1530:from the original on 2023-02-15 1747: 1728: 1693: 1641: 1627:. Springer Berlin Heidelberg. 50:Los Alamos National Laboratory 1: 1984:. New York: Wiley-VCH, 1996. 1585:Carey Sublette (1999-02-20). 1494: 1228:Used in some versions of the 180: 1165:7%, AP 49.8%, Aluminum 25.8% 103:If the polymer matrix is an 7: 1938:Janes Weapons: Air Launched 1513:The Chemistry of Explosives 1452:High-velocity, extrudable; 224:thermoplastic polyurethanes 62:diisooctyl phthalate (DEHP) 10: 2051: 1948:: Jane's Group UK Limited. 1908:Kinetics of PBX 9404 Aging 1267:20%, AP 43%, Aluminum 25% 524:2,2-dinitropropyl acrylate 329:GBU-39 Small Diameter Bomb 184: 150: 141: 18: 2025:Polymer-bonded explosives 2001:"The B61 family of bombs" 1621:Blaine Asay, ed. (2009). 1342:AIM-9X Sidewinder Missile 1299:20%, AP 43%, Aluminum 25% 1122:(AP) 40%, Aluminum 27%, 1010:; principal in recent US 665:Estane & 5702-Fl 4.5% 35:plastic-bonded explosives 27:Polymer-bonded explosives 1587:"4.1.6.2.2.5 Explosives" 1427:Diisooctyl adipate (DOA) 19:Not to be confused with 1736:US patent 6523477B1 1240:general-purpose bombs. 709:chlorotrifluoroethylene 526:(pDNPA) 4.6%; FEFO 2.4% 2005:http://thebulletin.org 1999:, and Joshua Handler. 1982:Explosives Engineering 1714:10.1002/prep.202100195 1669:Cite journal requires 1058:Also known as X-0351. 246:Energetic plasticizers 559:pDNPA 4.4%; FEFO 2.3% 507:) 34.3%, 2% Cab-O-Sil 323:Used in warheads for 303:Explosive ingredients 109:insensitive munitions 1876:Anders W. Lundberg. 1120:Ammonium perchlorate 95:Potential advantages 1995:Norris, Robert S., 296: 163:detonation velocity 2035:Physical chemistry 1997:Hans M. Kristensen 1913:2017-02-11 at the 589:(replaced LX-09), 295:Some example PBXs 294: 240:Energetic polymers 71:compositions with 1681:Missing or empty 1634:978-3-540-88089-9 1523:978-0-85404-640-9 1492: 1491: 1316:68%, Aluminum 20% 1282:78%, Aluminum 10% 1222:64%, Aluminum 20% 1105:59%, Aluminum 23% 1018:mods 3, 4, 6–10, 950:95%, BDNPA-F 2.5% 919:mods 0, 1, 2, 5, 306:Inert ingredients 290:Some example PBXs 271:phase transitions 226:are also in use. 89:hexanitrostilbene 21:plastic explosive 2042: 1980:Cooper, Paul W. 1974: 1968: 1957: 1956: 1955: 1953: 1935: 1930:(26 July 2022), 1924: 1918: 1905: 1899: 1898: 1896: 1895: 1889: 1882: 1873: 1867: 1866: 1864: 1863: 1831: 1825: 1824: 1812: 1806: 1800: 1769: 1768: 1766: 1759: 1751: 1745: 1744: 1743: 1739: 1732: 1726: 1725: 1697: 1691: 1690: 1684: 1678: 1672: 1667: 1665: 1657: 1645: 1639: 1638: 1618: 1601: 1600: 1598: 1597: 1582: 1571: 1570: 1568: 1567: 1561: 1554: 1545: 1539: 1538: 1536: 1535: 1507: 1425:HYTEMP 4454 2%, 1209:BGM-109 Tomahawk 297: 293: 284:Ostwald ripening 264:Thermomechanical 230:Fluoroelastomers 220:Silicone rubbers 171:glass transition 135:explosive lenses 2050: 2049: 2045: 2044: 2043: 2041: 2040: 2039: 2015: 2014: 2011:, Jan/Feb 2003. 1977: 1969: 1960: 1951: 1949: 1925: 1921: 1915:Wayback Machine 1906: 1902: 1893: 1891: 1887: 1880: 1874: 1870: 1861: 1859: 1832: 1828: 1813: 1809: 1801: 1772: 1764: 1757: 1752: 1748: 1741: 1733: 1729: 1698: 1694: 1682: 1680: 1670: 1668: 1659: 1658: 1647: 1646: 1642: 1635: 1619: 1604: 1595: 1593: 1583: 1574: 1565: 1563: 1559: 1552: 1546: 1542: 1533: 1531: 1524: 1508: 1501: 1497: 1482:silicone rubber 1454:nuclear weapons 1447:silicone rubber 1372:fluoroelastomer 1136:Mk 48 torpedoes 1012:nuclear weapons 1006:High-velocity, 958:nuclear weapons 956:High-velocity; 891:, widely used ( 889:nuclear weapons 887:High-velocity; 836:nuclear weapons 834:High-velocity; 831:and 5703-Fl 10% 804:nuclear weapons 802:High-velocity; 737:nuclear weapons 731:High-velocity, 642:nuclear weapons 640:High-velocity; 583:nuclear weapons 581:High-velocity; 531:nuclear weapons 529:High-velocity; 505:silicone rubber 483:nuclear weapons 481:High-velocity; 451:nuclear weapons 449:High-velocity; 407:15% Viton A 15% 292: 279: 266: 254: 242: 189: 183: 161:(yielding high 155: 149: 144: 97: 24: 17: 12: 11: 5: 2048: 2038: 2037: 2032: 2027: 2013: 2012: 1993: 1976: 1975: 1958: 1919: 1900: 1868: 1846:(3): 541–547. 1826: 1807: 1770: 1746: 1727: 1692: 1671:|journal= 1640: 1633: 1602: 1572: 1540: 1522: 1498: 1496: 1493: 1490: 1489: 1487: 1485: 1478: 1472: 1468: 1467: 1465: 1450: 1443: 1437: 1433: 1432: 1430: 1423: 1417: 1413: 1412: 1410: 1408: 1406: 1400: 1396: 1395: 1393: 1391: 1389: 1383: 1379: 1378: 1375: 1369: 1363: 1359: 1358: 1356: 1354: 1352: 1349: 1345: 1344: 1339: 1334: 1328: 1324: 1323: 1321: 1319: 1317: 1311: 1307: 1306: 1304: 1302: 1300: 1294: 1290: 1289: 1287: 1285: 1283: 1277: 1273: 1272: 1270: 1268: 1262: 1258: 1257: 1255: 1252: 1246: 1242: 1241: 1226: 1223: 1217: 1213: 1212: 1206: 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321: 318: 315: 311: 310: 307: 304: 301: 291: 288: 278: 277:Thermochemical 275: 265: 262: 253: 250: 241: 238: 185:Main article: 182: 179: 151:Main article: 148: 147:Fluoropolymers 145: 143: 140: 139: 138: 119: 115: 112: 96: 93: 29:, also called 15: 9: 6: 4: 3: 2: 2047: 2036: 2033: 2031: 2028: 2026: 2023: 2022: 2020: 2010: 2006: 2002: 1998: 1994: 1991: 1990:0-471-18636-8 1987: 1983: 1979: 1978: 1972: 1967: 1965: 1963: 1947: 1943: 1939: 1934: 1929: 1923: 1916: 1912: 1909: 1904: 1886: 1879: 1872: 1857: 1853: 1849: 1845: 1841: 1837: 1830: 1822: 1818: 1811: 1804: 1799: 1797: 1795: 1793: 1791: 1789: 1787: 1785: 1783: 1781: 1779: 1777: 1775: 1763: 1756: 1750: 1737: 1731: 1723: 1719: 1715: 1711: 1707: 1703: 1696: 1688: 1676: 1663: 1655: 1651: 1644: 1636: 1630: 1626: 1625: 1617: 1615: 1613: 1611: 1609: 1607: 1592: 1588: 1581: 1579: 1577: 1558: 1553:(pdf-8.81 mb) 1551: 1544: 1529: 1525: 1519: 1515: 1514: 1506: 1504: 1499: 1488: 1486: 1483: 1480:Sylgard 182 ( 1479: 1476: 1473: 1470: 1469: 1466: 1463: 1459: 1455: 1451: 1448: 1445:Sylgard 182 ( 1444: 1441: 1438: 1435: 1434: 1431: 1428: 1424: 1421: 1418: 1415: 1414: 1411: 1409: 1407: 1405:35%, TATB 60% 1404: 1401: 1398: 1397: 1394: 1392: 1390: 1387: 1384: 1381: 1380: 1377:Naval shells 1376: 1373: 1370: 1367: 1364: 1361: 1360: 1357: 1355: 1353: 1350: 1347: 1346: 1343: 1340: 1338: 1335: 1332: 1329: 1326: 1325: 1322: 1320: 1318: 1315: 1312: 1309: 1308: 1305: 1303: 1301: 1298: 1295: 1292: 1291: 1288: 1286: 1284: 1281: 1278: 1275: 1274: 1271: 1269: 1266: 1263: 1260: 1259: 1256: 1253: 1250: 1247: 1244: 1243: 1239: 1235: 1231: 1227: 1224: 1221: 1218: 1215: 1214: 1210: 1207: 1204: 1201: 1198: 1195: 1192: 1191: 1188:Naval shells 1187: 1184: 1181: 1178: 1175: 1174: 1171: 1169: 1167: 1164: 1161: 1158: 1157: 1154: 1152: 1150: 1147: 1144: 1141: 1140: 1137: 1134: 1131: 1128: 1125: 1121: 1118: 1115: 1114: 1111: 1109: 1107: 1104: 1101: 1098: 1097: 1094: 1092: 1090: 1087: 1084: 1081: 1080: 1077: 1074: 1071: 1068: 1065: 1062: 1061: 1057: 1054: 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Retrieved 1871: 1860:. Retrieved 1843: 1839: 1829: 1810: 1805:, p. 2. 1749: 1730: 1705: 1701: 1695: 1683:|title= 1662:cite journal 1643: 1623: 1594:. Retrieved 1590: 1564:. Retrieved 1543: 1532:. Retrieved 1512: 1203:polyacrylate 703:FPC461 is a 393:composition 349:RTV silicone 280: 267: 257: 255: 243: 228: 190: 156: 98: 56:embedded in 47: 34: 30: 26: 25: 1008:insensitive 953:Estane 2.5% 857:Polystyrene 770:Polystyrene 733:insensitive 539:plasticizer 197:Crosslinked 131:CNC machine 65:plasticizer 58:polystyrene 2030:Explosives 2019:Categories 1894:2014-03-02 1862:2019-09-09 1596:2010-02-08 1566:2014-06-29 1534:2021-12-13 1495:References 797:Kel-F 3700 367:FPC 461 6% 208:hydrolysis 181:Elastomers 77:gun shells 1722:244902961 1654:115831591 1261:PBXN-111 1245:PBXN-110 1216:PBXN-109 1211:missiles 1073:Kel-F 800 1053:Kel-F 800 1001:Kel-F 800 937:FPC461 6% 726:Kel-F 800 700:FPC461 4% 682:Kel-F 800 187:Elastomer 118:material. 105:elastomer 39:explosive 1942:Coulsdon 1911:Archived 1885:Archived 1856:Archived 1821:Archived 1762:Archived 1557:Archived 1528:Archived 1471:XTX 8004 1436:XTX 8003 1293:PBXW-115 1276:PBXW-114 1193:PBXN-107 1176:PBXN-106 1159:PBXN-105 1142:PBXN-104 1116:PBXN-103 1099:PBXN-102 1082:PBXN-101 1063:PBX 9604 1039:PBX 9503 991:PBX 9502 977:PBS 9501 944:PBX 9501 928:PBX 9407 871:PBX 9404 847:PBX 9205 819:PBX 9011 787:PBX 9010 760:PBX 9007 345:PETN 76% 83:(ALSEP) 79:and for 1238:Mark 84 1234:Mark 83 1230:Mark 82 915:mod 2, 716:LX-17-0 625:LX-11-0 618:-A 5.5% 606:LX-10-1 566:LX-10-0 550:LX-09-1 514:LX-09-0 314:AFX-757 258:insults 232:, e.g. 206:and by 159:density 142:Binders 91:(HNS). 85:seismic 43:polymer 1988:  1952:29 May 1946:Surrey 1742:  1720:  1652:  1631:  1520:  1416:PBXN-9 1399:PBXN-7 1382:PBXN-6 1362:PBXN-5 1348:PBXN-4 1327:PBXN-3 1310:PBXN-1 1205:binder 829:Estane 776:0.5%; 772:9.1%; 637:-A 20% 543:binder 478:-A 10% 446:-A 15% 414:EDC-37 398:EDC-32 374:EDC-29 358:EDC-28 309:Usage 212:Estane 200:rubber 123:billet 73:teflon 37:, are 1928:Janes 1888:(PDF) 1881:(PDF) 1765:(PDF) 1758:(PDF) 1718:S2CID 1708:(2). 1650:S2CID 1560:(PDF) 1484:) 20% 1449:) 20% 1337:Nylon 1130:TEGDN 1124:TMETN 1045:80%; 877:94%, 778:rosin 722:92.5% 691:LX-16 672:LX-15 662:95.5% 654:LX-14 635:Viton 616:Viton 612:94.5% 578:-A 5% 576:Viton 556:93.3% 500:63.7% 494:LX-08 476:Viton 466:LX-07 444:Viton 434:LX-04 420:91%, 342:EDC-8 325:JASSM 234:Viton 167:aging 127:lathe 60:with 52:, as 1986:ISBN 1954:2023 1687:help 1675:help 1629:ISBN 1518:ISBN 1440:PETN 1236:and 1132:2.5% 1043:TATB 995:TATB 859:6%; 780:0.4% 728:7.5% 720:TATB 695:PETN 541:and 498:PETN 385:HTPB 300:Name 222:and 175:TATB 1848:doi 1710:doi 1477:80% 1475:RDX 1462:W76 1458:W68 1442:80% 1422:92% 1420:HMX 1403:RDX 1388:95% 1386:RDX 1368:95% 1366:HMX 1333:85% 1331:RDX 1314:RDX 1297:RDX 1280:HMX 1265:RDX 1251:88% 1249:HMX 1220:RDX 1199:86% 1197:RDX 1182:75% 1180:RDX 1163:RDX 1148:70% 1146:HMX 1126:23% 1103:HMX 1088:82% 1086:HMX 1069:96% 1067:RDX 1049:15% 1047:HMX 1032:W91 1028:B90 1024:W85 1020:W80 1016:B61 997:95% 970:W88 966:W78 962:W76 948:HMX 934:94% 932:RDX 921:W69 917:B61 913:B57 909:W56 905:W55 901:W50 897:W48 893:B43 875:HMX 861:DOP 853:92% 851:RDX 840:B57 825:90% 823:HMX 812:B43 808:W50 799:10% 793:90% 791:RDX 774:DOP 766:90% 764:RDX 753:W89 749:W87 745:W84 741:B83 697:96% 678:95% 676:HNS 660:HMX 646:W71 631:80% 629:HMX 610:HMX 599:W82 595:W79 591:W70 587:W68 572:95% 570:HMX 554:HMX 535:W68 520:93% 518:HMX 487:W71 472:90% 470:HMX 459:W70 455:W62 440:85% 438:HMX 418:HMX 404:85% 402:HMX 381:95% 379:HMX 364:94% 362:RDX 351:24% 214:or 193:HMX 129:or 69:HMX 54:RDX 33:or 31:PBX 2021:: 2007:, 2003:, 1961:^ 1944:, 1940:, 1936:, 1854:. 1844:91 1842:. 1838:. 1773:^ 1716:. 1706:47 1704:. 1679:; 1666:: 1664:}} 1660:{{ 1648:. 1605:^ 1589:. 1575:^ 1526:. 1502:^ 1460:, 1429:6% 1374:5% 1232:, 1075:4% 1055:5% 1030:, 1026:, 1022:, 1003:5% 968:, 964:, 911:, 907:, 903:, 899:, 895:, 881:3% 879:NC 863:2% 814:) 810:, 755:) 751:, 747:, 743:, 735:; 684:5% 656:-0 648:) 601:) 597:, 593:, 489:) 461:) 457:, 424:1% 422:NC 391:UK 387:5% 377:β- 327:, 67:. 1992:. 1897:. 1865:. 1850:: 1724:. 1712:: 1689:) 1685:( 1677:) 1673:( 1656:. 1637:. 1599:. 1569:. 1537:. 1464:) 1456:( 1014:( 980:- 960:( 838:( 806:( 739:( 707:: 644:( 585:( 533:( 485:( 453:( 111:. 23:.

Index

plastic explosive
explosive
polymer
Los Alamos National Laboratory
RDX
polystyrene
diisooctyl phthalate (DEHP)
plasticizer
HMX
teflon
gun shells
Apollo Lunar Surface Experiments Package
seismic
hexanitrostilbene
elastomer
insensitive munitions
billet
lathe
CNC machine
explosive lenses
Fluoropolymer
density
detonation velocity
aging
glass transition
TATB
Elastomer
HMX
Crosslinked
rubber

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