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Essex Aero

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Essex Aero specialised in manufacturing components from magnesium alloys. From the outbreak of World War II they not only serviced the Blenheims, Spitfires, and Hurricanes stationed at Gravesend but also expanded their manufacturing. They claimed to have manufactured 5,250 magnesium-alloy fuel tanks
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In 1947 Essex Aero began construction of a small, low-cost light aircraft entirely made from magnesium alloys, and to be produced in quantity using mass-production techniques. Named the Sprite, it was a single-engined side-by-side two-seater of modern appearance, with a tricycle undercarriage and a
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G-AEXF, the success of Essex Aero with the Comet led him to choose them to undertake a major redesign of his own sleek little racer. They undertook major airframe and systems modifications, including slimmed-down fuselage and wheel spats, even replacing the pilot's seat with a sheet of foam rubber
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R engines scrapped from G-ACSS (which they had re-engined), with a purpose-designed crankshaft extension to adapt it for a de Havilland two-position variable-pitch propeller in place of the French Ratier used by the Comet, since foreign components were not allowed under
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During the war, unable to expand their main factory due to is closeness to the aerodrome, Essex Aero had established several other manufacturing sites locally. Afterwards these became uneconomic and Essex sought to consolidate back onto a single site.
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aero engine without any additional bearer structure. However no other market for the Nuffield could be found and when it was shelved, no other engine was available to fit the dedicated nose design. The half-finished Sprite was also abandoned.
191:, under the name of Essex Aero. Lionel "Jack" London was co-founder of the new company and Cross' principal technical assistant. They were sometimes referred to as "the two Jacks". The company occupied the premises recently vacated by 265:
Essex Aero then modified it further with a more reliable Gipsy Six II engine (which they had also fitted to G-ACSS) and improved instrumentation and fuel tankage. Henshaw again set a record, this time for the return flight to
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regulations. Cross also designed special pistons, redesigned the air intake and made other modifications. Henshaw won the 1938 King's Cup at a record speed which remains unbeaten in its class to this day.
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J2X chassis, lengthening it to fit the sleek custom body, which weighed in at little more than 140 pounds (64 kg). Cross regularly drove the car, which he called the S-X Magbody.
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The aerodrome had fallen into disuse but planning difficulties repeatedly delayed their ongoing efforts at consolidation, first there and subsequently on a site nearby.
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vee tail. Options for fixed or retractable landing gear were planned. Its nose incorporated direct mounting of the proposed
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Reginald Cross, known universally as Jack Cross, had worked in a technical capacity for vehicle manufacturers
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By 1956 the company's debts had mounted to an unsustainable level and Essex Aero went into receivership.
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and Seafire. Essex Aero also played a leading role in the development of the lightweight "slipper"
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As of 2016 the bodyshell was undergoing restoration (in Aluminium Alloy) by Heritage Classics in
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In 1952 Essex Aero designed, built and installed a magnesium alloy sports coupé body for a 1951
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1 × Nuffield 100 hp 4HO, 100 hp (75 kW) 4-cylinder horizontally-opposed, air-cooled
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introduced on the Spitfire and Seafire to extend their range, initially in the defence of
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The aircraft has since been rebuilt more than once and today it flies with the
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130 mph (210 km/h, 110 kn) at 1,000 feet (300 m)
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147 mph (237 km/h, 128 kn) at 1,000 feet (300 m)
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McGaffin, William; "New Magnesium Car is Lighter than Plastic",
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laid on the cockpit floor. They installed one of the
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Specifications (retractable-gear version, estimated)
305: 636: 97:Aircraft maintenance, magnesium alloy components 207:and F. E. Tasker commissioned Essex to rebuild 139:, it is most famous for its rebuilding work on 650:Manufacturing companies disestablished in 1956 617:, 131, September/October 2007, pp. 22–25. 414: 198: 610:, 8 March 2018. (Retrieved 18 August 2020). 238: 613:Ord-Hume, Arthur; "Butterfly from Essex", 503: 501: 499: 497: 530: 528: 526: 404:790 mi (1,270 km, 690 nmi) 475: 473: 471: 469: 467: 284: 494: 213:MacRobertson England-Australia Air Race 637: 523: 203:The company quickly rose to fame when 660:British companies established in 1934 464: 487: 485: 13: 518:DH88: de Havilland's Racing Comets 347:24 ft 7 in (7.49 m) 14: 671: 645:1956 disestablishments in England 482: 359:8 ft 2 in (2.49 m) 306:The Sprite light aircraft project 124:manufacturer, primarily based at 573:Heritage Classics Workshop Visit 187:In 1936 he moved the company to 582: 410:653 ft/min (3.32 m/s) 622:Essex Aero Limited. Gravesend. 565: 552: 537: 510: 1: 452: 155: 457: 172:, before moving to airlines 7: 371:1,590 lb (721 kg) 211:G-ACSS, winner of the 1934 10: 676: 590:The Flight of the Mew Gull 544:Essex Aero advertisement, 437: 415:The S-X Magbody sports car 150: 520:, 2nd Edn, Airlife, 1988. 365:921 lb (418 kg) 199:De Havilland Comet G-ACSS 101: 93: 74: 63: 55: 47: 39: 31: 21: 239:Percival Mew Gull G-AEXF 209:de Havilland DH.88 Comet 141:de Havilland DH.88 Comet 353:30 ft (9.1 m) 332:General characteristics 275:Shuttleworth Collection 562:, June 1953, pp.165-7. 254:de Havilland Gipsy Six 229:Australian Anniversary 285:Magnesium fabrication 132:, from 1936 to 1953. 83:Reginald "Jack" Cross 43:Reginald "Jack" Cross 292:Supermarine Spitfire 118:aircraft maintenance 86:Lionel "Jack" London 608:The Allard Register 313:Nuffield 100 hp 4HO 259:King's Cup Air Race 103:Number of employees 18: 620:Turner, Frank R.; 215:under the name of 17:Essex Aero Limited 16: 249:Percival Mew Gull 193:Percival Aircraft 170:Bristol Aeroplane 145:Percival Mew Gull 143:racer G-ACSS and 126:Gravesend Airport 111: 110: 667: 576: 569: 563: 556: 550: 548:, 29 August 1946 541: 535: 532: 521: 514: 508: 505: 492: 489: 480: 477: 385: 334: 270:, South Africa. 174:Imperial Airways 19: 15: 675: 674: 670: 669: 668: 666: 665: 664: 655:Gravesend, Kent 635: 634: 604:The Essex Coupe 602:London, Alan; " 588:Henshaw, Alex; 585: 580: 579: 570: 566: 560:Popular Science 557: 553: 542: 538: 533: 524: 516:Ogilvy, David; 515: 511: 506: 495: 491:Ord-Hume (2007) 490: 483: 478: 465: 460: 455: 440: 432:North Yorkshire 417: 381: 330: 327:Ord-Hume (2007) 322: 308: 287: 241: 217:Grosvenor House 205:Arthur Clouston 201: 178:Hillman Airways 158: 153: 114:Essex Aero Ltd. 104: 89: 77: 68:Gravesend, Kent 12: 11: 5: 673: 663: 662: 657: 652: 647: 633: 632: 618: 615:Air Enthusiast 611: 600: 584: 581: 578: 577: 564: 551: 536: 534:Henshaw (1980) 522: 509: 493: 481: 462: 461: 459: 456: 454: 451: 439: 436: 416: 413: 412: 411: 408:Rate of climb: 405: 399: 393: 390:Maximum speed: 379: 378: 372: 366: 360: 354: 348: 342: 321: 318: 307: 304: 286: 283: 240: 237: 200: 197: 162:Brazil Straker 157: 154: 152: 149: 109: 108: 105: 102: 99: 98: 95: 91: 90: 88: 87: 84: 80: 78: 75: 72: 71: 65: 61: 60: 57: 53: 52: 49: 45: 44: 41: 37: 36: 33: 29: 28: 23: 9: 6: 4: 3: 2: 672: 661: 658: 656: 653: 651: 648: 646: 643: 642: 640: 631: 627: 623: 619: 616: 612: 609: 605: 601: 599: 598:0-7195-3740-1 595: 591: 587: 586: 574: 568: 561: 555: 549: 547: 540: 531: 529: 527: 519: 513: 507:London (2018) 504: 502: 500: 498: 488: 486: 479:Turner (2000) 476: 474: 472: 470: 468: 463: 450: 447: 444: 435: 433: 429: 428:Middlesbrough 424: 422: 409: 406: 403: 400: 397: 396:Cruise speed: 394: 391: 388: 387: 386: 384: 376: 373: 370: 369:Gross weight: 367: 364: 363:Empty weight: 361: 358: 355: 352: 349: 346: 343: 340: 337: 336: 335: 333: 328: 326: 317: 314: 303: 301: 297: 293: 282: 280: 276: 271: 269: 263: 260: 255: 250: 246: 236: 234: 230: 226: 222: 218: 214: 210: 206: 196: 194: 190: 185: 183: 179: 175: 171: 167: 163: 148: 146: 142: 138: 133: 131: 127: 123: 119: 115: 106: 100: 96: 92: 85: 82: 81: 79: 73: 69: 66: 62: 58: 54: 50: 46: 42: 38: 34: 30: 27: 24: 20: 630:1901132-16-1 621: 614: 607: 589: 583:Bibliography 567: 559: 554: 545: 539: 517: 512: 448: 445: 441: 425: 418: 407: 401: 395: 389: 382: 380: 374: 368: 362: 356: 350: 344: 338: 331: 329: 324: 323: 309: 288: 272: 264: 245:Alex Henshaw 242: 233:Alex Henshaw 228: 225:The Burberry 224: 220: 216: 202: 186: 159: 134: 113: 112: 64:Headquarters 59:Receivership 383:Performance 375:Powerplant: 135:Founded by 639:Categories 453:References 296:drop tanks 279:Old Warden 221:The Orphan 156:Foundation 137:Jack Cross 76:Key people 458:Citations 351:Wingspan: 325:Data from 268:Cape Town 247:procured 189:Gravesend 182:Goodmayes 176:and then 122:component 70:, England 26:Aerospace 592:, 1980. 290:for the 147:G-AEXF. 94:Products 22:Industry 438:Closure 357:Height: 345:Length: 166:Douglas 151:History 116:was an 48:Defunct 40:Founder 32:Founded 628:  596:  546:Flight 421:Allard 402:Range: 339:Crew: 300:Malta 243:When 626:ISBN 594:ISBN 227:and 168:and 130:Kent 120:and 56:Fate 51:1956 35:1934 606:", 277:at 128:in 107:800 641:: 525:^ 496:^ 484:^ 466:^ 434:. 430:, 281:. 223:, 195:. 164:, 571:" 341:2

Index

Aerospace
Gravesend, Kent
aircraft maintenance
component
Gravesend Airport
Kent
Jack Cross
de Havilland DH.88 Comet
Percival Mew Gull
Brazil Straker
Douglas
Bristol Aeroplane
Imperial Airways
Hillman Airways
Goodmayes
Gravesend
Percival Aircraft
Arthur Clouston
de Havilland DH.88 Comet
MacRobertson England-Australia Air Race
Alex Henshaw
Alex Henshaw
Percival Mew Gull
de Havilland Gipsy Six
King's Cup Air Race
Cape Town
Shuttleworth Collection
Old Warden
Supermarine Spitfire
drop tanks

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