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Aircraft fabric covering

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220: 303: 473:. Once the covering is tight, rib-stitching is again used for heavier or faster aircraft. Cosmetic finish coats are usually applied, except in the case of Oratex which normally receives no coatings. A side effect of using modern covering materials on wooden structured aircraft is that due to the much longer life the structure remains covered and un-inspected for much longer time periods, this has resulted in special periodic inspections being mandated by aviation regulatory bodies. 132: 31: 425: 411:(STC), Canadian STCs, and a US STC. Oratex differs from previous systems, which all require the application of many layers of special coatings (many of them toxic) along with the time, skill, equipment and safety precautions necessary to apply them. Oratex6000 is simply glued to the airframe and then shrunk tight and does not require any coatings. 876: 171:'s first machines, even used paper as a covering material. Until the development of cellulose based dope in 1911 a variety of methods of finishing the fabric were used. The most popular was the use of rubberised fabrics such as those manufactured by the "Continental" company. Other methods included the use of 905: 378:
developed the Hipec system in 1964 for use with Dacron fabric. It uses a special Hipec Sun Barrier that adheres fabric directly to the aircraft structure in one step, eliminating the need for the riveting, rib-stitching and taping used in traditional fabric processes. The final paint is then applied
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airfoils to ensure that the fabric follows the aircraft structure. The distance between stitches is reduced in areas affected by the propeller wash. The covering would then be treated with tautening dope to remove wrinkles and increase structural strength, finish coats often containing aluminium
299:. This new fabric could be glued to the airframe instead of sewn and then heat-shrunk to fit. Grade A cotton would typically last six to seven years when the aircraft was stored outside, whereas Ceconite, which does not rot like cotton, can last over 20 years. 314:
Early attempts to use these modern fabrics with butyrate dope proved that the dope did not adhere at all and peeled off in sheets. Nitrate dope was resurrected as the initial system of choice instead, although it was supplanted by new materials too.
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had a fabric covered fuselage, and they also had fabric covered wings until 1939. Many transports, bombers and trainers still used fabric, although the flammable nitrate dope was replaced with butyrate dope instead, which burns less readily. The
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Many ultralight aircraft are covered with pre-sewn envelopes of 3.9 oz Dacron that are simply screwed, bolted or laced into place. These are produced in a wide variety of colours and patterns and are commonly flown untreated or with an
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starch. The advent of cellulose dopes such as "Emaillite" was a major step forward in the production of practical aircraft, producing a surface that remained taut (eliminating the need for frequent re-covering of the flying surfaces)
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Modern covering methods follow the traditional method with minor differences. Synthetic materials are used, covering is adhered to the structure using dedicated glues. The shrinking process is achieved by applying an
334:-based chemicals. Ceconite 101 is a certified 3.5 oz/yd (119 g/m) fabric while Ceconite 102 is a 3.16 oz/yd (107 g/m) fabric. There is also an uncertified light Ceconite of 1.87 oz/yd (63 g/m) intended for 192:
that were vulnerable to fire due to the flammable properties of the cloth covering and nitrocellulose dope. National insignia painted on the fabric were often cut from downed aircraft and used as
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to ease access to the internal structure for maintenance. Some disadvantages compared to modern methods are the relatively short service life of the covering due to biological effects such as
934: 338:. This method requires physical attachment of the fabric to the airframe in the form of rib-stitching, rivets or capstrips, which are then usually covered with fabric tapes. 439:. Once the aircraft structure is prepared by sanding, the material is applied using dope as an adhesive. Rib-stitching is used on faster aircraft types and especially on 330:, plus fabric glue for attaching to the airframe (Poly-Tak), fabric preparation sealer resin (Poly-Brush) and paint (Poly-Tone). This system is not dope and instead uses 1159: 476:
With both methods of covering it is normal for the aircraft to be re-weighed after renewal of the fabric to determine any change in mass and centre of gravity.
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is considered one of the pioneers of metal aircraft; his designs started the move away from fabric covering. The highly flammable mixture of fabric, dope and
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dope for adhesive. Modern methods are often used in the restoration of older types that were originally covered using traditional methods.
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With the development of modern synthetic materials following World War II, cotton fabrics were replaced in civil aircraft applications by
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is a term used for both the material used and the process of covering aircraft open structures. It is also used for reinforcing closed
502:-on fabric or prepared iron-on fabric (using heat from a clothes iron for adhesion and shrinkage) can be used for a covering material. 219: 386:
and Blue River (Ceconite 7600). These two systems use the same certified dacron materials as other systems, but do not use high
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introduced a new process in 2001 manufactured in Germany under the trade name Oratex6000. Oratex has received a European
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glider. This homebuilt aircraft, intended as a means of escape, employed prison bedding as its covering material;
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Acceptable Methods, Techniques and Practices-Aircraft Inspection and Repair, AC43.13.1A, Change 3.
2096: 2071: 1833: 1813: 1738: 1628: 1598: 1573: 1439: 1404: 185: 35: 702: 390:, using water as a carrier instead, making them safer to use and less environmentally damaging. 2137: 2111: 1912: 1808: 1633: 1449: 630: 2091: 2009: 1999: 1504: 1216: 1005:. The specialists' series. Vol. 2. London: Sir Isaac Pitman & Sons. pp. 339–344 440: 395: 249: 50: 2056: 1859: 1653: 1464: 1419: 383: 240: 860: 8: 2035: 1942: 1658: 1366: 1195: 1092:
Avoiding that Shrinking Feeling: Adopting a Chemically Unstable Material for Conservation
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U.S Department of Transportation, U.S. Government Printing Office, Washington D.C. 1988.
448:. Large fabric panels of the World War I era aircraft were often laced together through 364:-based products with flex agents added. These finishes produce very high gloss results. 1743: 1723: 1718: 1692: 1603: 1544: 1316: 490: 445: 346: 307: 257: 224: 341:
In addition to Poly-Fiber, a number of other companies produce covering processes for
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To cover other non-lifting parts of an aircraft to reduce drag, sometimes forming a
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Regel, Ben; Langfeldt, Jannicke; Burden, Louisa; Ryan, Mary (5 August 2016).
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Superflite and Air-Tech systems use a similar fabric, but the finishes are
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used cotton-covered flying surfaces for their manned glider designs. The
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The Conservation of Doped-Fabric Aircraft at the Science Museum, London
775:, Kitplanes June 2001 pages 70-74. Belvoir Publications. ISSN 0891-1851 253: 193: 131: 861:
European Aviation Safety Agency Supplemental Type Certificate 10045970
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Newer systems were developed and distributed by Stewart Systems of
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One fabric system, developed by Ray Stits in the United States and
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To provide a light airproof skin for lifting and control surfaces.
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An interesting case of ingenuity under wartime adversity was the
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is an example of this technique, as are the pioneering all-wood
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By the World War II era many aircraft designs were using metal
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fuselages of certain World War I German aircraft like the
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Traditional covering methods use organic materials, such as
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To provide structural strength to otherwise weak structures.
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Material and method used to cover open aircraft structures
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The purposes of the fabric covering of an aircraft are:
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Laced panels and stitched undercambered airfoil of a
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were also used by the prisoners in its construction.
816:"Covering Material - Ultralight Sails - Quicksilver" 1194: 456:and the labour required to achieve the end result. 282: 167:being commonly used. Some early aircraft, such as 159:. Other early aircraft used a variety of fabrics, 1002:Aircraft and Automobile Materials of Construction 2129: 748:"The Modern Method for Covering & Finishing" 1015:Specifically, either grade A or grade B cotton. 784: 778: 444:powder would serve to protect the surface from 524:Rathbun, John B. (1919). "Wing Construction". 379:over the sun barrier to complete the process. 68:Early aircraft used organic materials such as 1180: 958: 952: 745: 598: 596: 594: 592: 590: 588: 586: 584: 310:covered using Ceconite and the Hipec process. 264:which offered good combat damage resistance. 900: 871: 834: 828: 80:; modern fabric-covered designs usually use 984:: CS1 maint: numeric names: authors list ( 117:To protect the structure from the elements. 38:showing rib stitching and inspection rings. 1187: 1173: 581: 322:in 1965, is marketed under the brand name 1136: 935:"Supplemental Type Certificate SA03898NY" 357:-based dopes for use with Dacron fabric. 235:structures due to their higher operating 227:showing burnt and missing fabric covering 727:"Covering Material - Certified Coatings" 423: 301: 218: 130: 29: 703:"Covering Material - Randolph Coatings" 621: 619: 523: 188:were mainly fought with fabric-covered 95: 14: 2130: 1088: 1069:, London: Universal Books Ltd., 1990. 419: 204:gas was a factor in the demise of the 179: 1168: 1099: 998: 804: 739: 414: 765: 715: 691: 667: 643: 616: 527:Aeroplane Construction and Operation 135:A Lillienthal flying machine replica 771:Hunt, Adam & Ruth Merkis-Hunt: 550:British Aviation: The Pioneer Years 252:is an example of a fabric-covered ( 65:plywood strip and fabric covering. 24: 1082: 25: 2149: 1153: 1106:(Thesis). Imperial College London 1100:Regel, Benjamin M. (March 2019). 1095:. Big Stuff. Canberra, Australia. 604:Aircraft Fabrics - Wrapping it up 459: 679:"Covering Material - Poly-Fiber" 530:. Chicago: Stanton and Van Vliet 283:Introduction of modern materials 155:also used cotton to cover their 1056:Federal Aviation Administration 1048: 1036: 1027: 1018: 992: 931:Federal Aviation Administration 923: 894: 865: 854: 214: 196:. The German aircraft designer 2097:In-flight entertainment system 1794:Horizontal situation indicator 563:"Some Notes on Fabric Varnish" 555: 542: 517: 13: 1: 812:Aircraft Spruce and Specialty 723:Aircraft Spruce and Specialty 699:Aircraft Spruce and Specialty 675:Aircraft Spruce and Specialty 651:Aircraft Spruce and Specialty 627:Aircraft Spruce and Specialty 506: 409:Supplemental Type Certificate 398:finish to resist sun damage. 2077:Environmental control system 1125:Science Museum Group Journal 126: 7: 906:"NICO: Certificate SP 0003" 877:"NICO: Certificate SA 1468" 746:Falconar Avia (July 2008). 479: 10: 2154: 1754:Course deviation indicator 1445:Electro-hydraulic actuator 1160:Fabric covering techniques 552:London: Putnam, 1967 p.323 388:volatile organic compounds 291:, known by the trade-name 289:polyethylene terephthalate 275:and dope made from boiled 186:air battles of World War I 121: 2044: 2023: 1985:Conventional landing gear 1956: 1852: 1687: 1553: 1390: 1206: 999:Judge, Arthur W. (1921). 496:Radio-controlled aircraft 1769:Flight management system 1024:FAA AC.43.13, pp. 81-94. 785:Stewart Systems (2010). 511: 256:) plywood aircraft. The 43:Aircraft fabric covering 2072:Emergency oxygen system 1834:Turn and slip indicator 1629:Leading-edge droop flap 1599:Drag-reducing aerospike 1574:Adaptive compliant wing 1569:Active Aeroelastic Wing 1089:Pearce, Andrew (2004). 36:de Havilland Tiger Moth 2112:Passenger service unit 1913:Self-sealing fuel tank 1809:Multi-function display 959:Lanitz-Prena2 (2013). 432: 311: 228: 136: 39: 2092:Ice protection system 2010:Tricycle landing gear 2000:Landing gear extender 1217:Aft pressure bulkhead 1042:FAA AC.43.13, p. 243. 835:Lanitz-Prena (2013). 427: 396:ultraviolet radiation 305: 243:and other types. The 222: 134: 51:de Havilland Mosquito 34:Fabric covering of a 33: 2057:Auxiliary power unit 1465:Flight control modes 1033:FAA AC.43.13, p. 84. 773:Finishing With Hipec 384:Cashmere, Washington 96:Purpose/requirements 2036:Escape crew capsule 1943:War emergency power 1814:Pitot–static system 1659:Variable-sweep wing 1367:Vertical stabilizer 631:"Poly-Fiber Fabric" 420:Traditional methods 336:ultralight aircraft 260:used fabric over a 180:World War I/Postwar 82:synthetic materials 1744:Attitude indicator 1724:Airspeed indicator 1719:Aircraft periscope 1067:The Lore of Flight 1065:Taylor, John W.R. 939:www.airweb.faa.gov 498:, on which either 491:Homebuilt aircraft 446:ultra-violet light 433: 415:Covering processes 347:homebuilt aircraft 312: 308:Ultraflight Lazair 258:Vickers Wellington 229: 225:Vickers Wellington 137: 40: 2125: 2124: 2052:Aircraft lavatory 1789:Heading indicator 1734:Annunciator panel 1714:Air data computer 1624:Leading-edge cuff 933:(20 March 2017). 787:"Stewart Systems" 602:Goldenbaum, Jon: 372:Edmonton, Alberta 262:geodesic airframe 16:(Redirected from 2145: 2107:Navigation light 2087:Hydraulic system 2062:Bleed air system 1990:Drogue parachute 1664:Vortex generator 1282:Interplane strut 1189: 1182: 1175: 1166: 1165: 1149: 1147: 1145: 1140: 1115: 1113: 1111: 1096: 1043: 1040: 1034: 1031: 1025: 1022: 1016: 1014: 1012: 1010: 996: 990: 989: 983: 975: 973: 972: 963:. Archived from 956: 950: 949: 947: 945: 927: 921: 920: 918: 916: 910:wwwapps.tc.gc.ca 902:Transport Canada 898: 892: 891: 889: 887: 881:wwwapps.tc.gc.ca 873:Transport Canada 869: 863: 858: 852: 851: 849: 848: 839:. Archived from 832: 826: 825: 823: 822: 808: 802: 801: 799: 798: 789:. Archived from 782: 776: 769: 763: 762: 760: 759: 750:. Archived from 743: 737: 736: 734: 733: 719: 713: 712: 710: 709: 695: 689: 688: 686: 685: 671: 665: 664: 662: 661: 647: 641: 640: 638: 637: 623: 614: 600: 579: 578: 576: 574: 559: 553: 548:Penrose, Harald 546: 540: 539: 537: 535: 521: 245:Hawker Hurricane 49:structures. The 21: 2153: 2152: 2148: 2147: 2146: 2144: 2143: 2142: 2128: 2127: 2126: 2121: 2117:Ram air turbine 2082:Flight recorder 2040: 2019: 1952: 1933:Thrust reversal 1857: 1848: 1819:Radar altimeter 1784:Head-up display 1694: 1683: 1579:Anti-shock body 1561: 1549: 1410:Artificial feel 1392:Flight controls 1386: 1252:Fabric covering 1202: 1198:components and 1193: 1156: 1143: 1141: 1138:10.15180/160605 1109: 1107: 1085: 1083:Further reading 1080: 1051: 1046: 1041: 1037: 1032: 1028: 1023: 1019: 1008: 1006: 997: 993: 977: 976: 970: 968: 961:"Lanitz-Prena2" 957: 953: 943: 941: 928: 924: 914: 912: 899: 895: 885: 883: 870: 866: 859: 855: 846: 844: 833: 829: 820: 818: 809: 805: 796: 794: 783: 779: 770: 766: 757: 755: 744: 740: 731: 729: 720: 716: 707: 705: 696: 692: 683: 681: 672: 668: 659: 657: 648: 644: 635: 633: 624: 617: 601: 582: 572: 570: 561: 560: 556: 547: 543: 533: 531: 522: 518: 514: 509: 482: 462: 422: 417: 402:Lanitz Aviation 285: 217: 182: 153:Wright brothers 149:Otto Lilienthal 129: 124: 98: 61:in its wrapped 59:LFG Roland C.II 28: 23: 22: 15: 12: 11: 5: 2151: 2141: 2140: 2123: 2122: 2120: 2119: 2114: 2109: 2104: 2102:Landing lights 2099: 2094: 2089: 2084: 2079: 2074: 2069: 2064: 2059: 2054: 2048: 2046: 2042: 2041: 2039: 2038: 2033: 2027: 2025: 2024:Escape systems 2021: 2020: 2018: 2017: 2012: 2007: 2002: 1997: 1992: 1987: 1982: 1977: 1972: 1966: 1964: 1962:arresting gear 1954: 1953: 1951: 1950: 1945: 1940: 1935: 1930: 1925: 1920: 1918:Splitter plate 1915: 1910: 1905: 1900: 1895: 1890: 1885: 1880: 1875: 1870: 1864: 1862: 1850: 1849: 1847: 1846: 1841: 1836: 1831: 1826: 1821: 1816: 1811: 1806: 1801: 1796: 1791: 1786: 1781: 1776: 1771: 1766: 1761: 1756: 1751: 1746: 1741: 1736: 1731: 1726: 1721: 1716: 1711: 1706: 1700: 1698: 1685: 1684: 1682: 1681: 1676: 1671: 1666: 1661: 1656: 1651: 1646: 1641: 1636: 1631: 1626: 1621: 1616: 1611: 1606: 1601: 1596: 1591: 1586: 1581: 1576: 1571: 1565: 1563: 1551: 1550: 1548: 1547: 1542: 1537: 1532: 1527: 1522: 1517: 1512: 1507: 1502: 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Roe 143:such as 141:aviators 90:butyrate 84:such as 76:nitrate 18:Ceconite 1958:Landing 1749:Compass 1697:systems 1689:Avionic 1679:Winglet 1562:devices 1505:Spoiler 1400:Aileron 1382:Wingbox 1307:Nacelle 1257:Fairing 1200:systems 1144:5 March 1110:5 March 450:eyelets 355:nitrate 209:airship 122:History 112:fairing 47:plywood 1693:flight 1654:Strake 1485:Rudder 1455:Elevon 1420:Canard 1362:V-tail 1337:T-tail 1267:Former 1227:Canopy 1073:  1009:20 May 610:  573:20 May 567:Flight 534:20 May 454:mildew 437:cotton 376:Canada 293:Dacron 277:millet 86:Dacron 70:cotton 1878:FADEC 1764:EICAS 1639:Slats 1480:HOTAS 1332:Strut 1131:(6). 512:Notes 500:doped 394:anti- 332:vinyl 165:linen 1960:and 1824:TCAS 1804:ISIS 1759:EFIS 1704:ACAS 1691:and 1644:Slot 1604:Flap 1557:and 1545:Yoke 1317:Spar 1242:Dope 1146:2021 1112:2021 1071:ISBN 1011:2021 986:link 946:2019 917:2019 888:2019 608:ISBN 575:2021 536:2021 406:EASA 353:and 345:and 184:The 173:sago 163:and 161:silk 147:and 88:and 78:dope 72:and 1799:INS 1779:GPS 1634:LEX 1312:Rib 1133:doi 469:or 370:of 306:An 295:or 2134:: 1127:. 1123:. 1058:, 982:}} 978:{{ 937:. 908:. 904:. 879:. 875:. 618:^ 583:^ 565:. 374:, 211:. 1188:e 1181:t 1174:v 1148:. 1135:: 1129:6 1114:. 1077:. 1013:. 988:) 974:. 948:. 919:. 890:. 850:. 824:. 800:. 761:. 735:. 711:. 687:. 663:. 639:. 577:. 538:. 114:. 20:)

Index

Ceconite

de Havilland Tiger Moth
plywood
de Havilland Mosquito
monocoque
LFG Roland C.II
cotton
cellulose
dope
synthetic materials
Dacron
butyrate
fairing

aviators
George Cayley
Otto Lilienthal
Wright brothers
Wright Flyer
silk
linen
A.V. Roe
sago
air battles of World War I
biplanes
war trophies
Hugo Junkers
hydrogen
Hindenburg

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