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Value-stream mapping

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233: 249:"waste" steps, another type. He calls the value stream the process and the non-value streams the operations. The thinking here is that the non–value-adding steps are often preparatory or tidying up to the value-adding step and are closely associated with the person or machine/workstation that executes that value-adding step. Therefore, each vertical line is the "story" of a person or workstation whilst the horizontal line represents the "story" of the product being created. 42:-management method for analyzing the current state and designing a future state for the series of events that take a product or service from the beginning of the specific process until it reaches the customer. A value stream map is a visual tool that displays all critical steps in a specific process and easily quantifies the time and volume taken at each stage. Value stream maps show the flow of both materials and information as they progress through the process. 20: 904: 248:
suggests that the value-adding steps be drawn across the centre of the map and the non–value-adding steps be represented in vertical lines at right angles to the value stream. Thus, the activities become easily separated into the value stream, which is the focus of one type of attention, and the
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The purpose of value-stream mapping is to identify and remove or reduce "waste" in value streams, thereby increasing the efficiency of a given value stream. Waste removal is intended to increase productivity by creating leaner operations which in turn make waste and quality problems easier to
229:. The current state value stream map is used to determine what the process currently looks like, the future state value stream map focuses on what the process will ideally look like after process improvements have occurred to the value stream. 240:
The current state value stream map must be created before the future state map and is created by observing the process and tracking the information and material flow. The value stream map is then created using the following symbols:
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diagram shows an overview of all activities within a company. Other business activities may be represented in "value stream diagrams" and/or other kinds of diagram that represent business processes that create and use business data.
144:: an overly complex solution for a simple procedure. Previously referred to as inappropriate processing, and includes unsafe production. This typically leads to poor layout and communication, and unnecessary motion. 259:
Value-stream mapping analyzes both material (artifact) and information flow. The following two resources exemplify the use of VSM in the context of software process improvement in industrial settings:
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NNVA activities may also be referred to as "sustaining non-value adding", i.e. they have to be done, or they are necessary to sustain the business but do not contribute to customer requirements.
150:: an overabundance of inventory which results in greater lead times, increased difficulty identifying problems, and significant storage costs. Previously referred to as unnecessary inventory. 156:: ergonomic waste that requires employees to use excess energy such as picking up objects, bending, or stretching. Previously referred to as unnecessary movements, and usually avoidable. 126:: creating too much of a good or service that damages production flow, quality, and productivity. Previously referred to as overproduction, and leads to storage and lead time waste. 768: 23:
Value-stream mapping usually employs standard symbols to represent items and processes, therefore knowledge of these symbols is essential to correctly interpret the
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Ali NB, Petersen K, Breno Bernard Nicolau de França. Evaluation of simulation-assisted value-stream mapping for software product development: Two industrial cases.
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Although value-stream mapping is often associated with manufacturing, it is also used in logistics, supply chain, service related industries, healthcare,
683: 263:"Artifact analysis": analysis of software artifacts like requirements, use case, change request or defect report through the development process 1073: 888: 138:: the process by which goods are moved around. Previously referred to as transport, and includes double-handling and excessive movement. 945: 779:
Rother, Mike, and John Shook. Learning to see: value stream mapping to add value and eliminate muda. Lean Enterprise Institute, 2003.
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http://www.isixsigma.com/index.php?option=com_k2&view=itemlist&layout=category&task=category&id=90&Itemid=222#
908: 872: 308:: line graphs showing the customer demand and production, allowing visualisation of supply and demand and potential delays. 790: 289: 1031: 843: 627: 600: 575: 548: 521: 494: 442: 752: 593:
Mastering lean product development: a practical, event-driven process for maximizing speed, profits and quality
283: 282:: the initial step of constructing a map which consists of a study of process flows, waste identification, and 938: 362: 459: 391: 1123: 1078: 709: 103:
Daniel T. Jones (1995) identifies seven commonly accepted types of waste. These terms are updated from
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FLOW-assisted value-stream mapping in the early phases of large-scale software development
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The Complete Lean Enterprise: Value Stream Mapping for Administrative and Office Processes
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environments to analyze and design flows at the system level (across multiple processes).
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Operationalization of lean thinking through value-stream mapping with simulation and FLOW
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Toyota Production System - An Integrated Approach to Just-In-Time | Y. Monden | Springer
1005: 882: 710:"Value Stream Mapping symbols : From Clarity to Chaos The Unintended consequences" 347: 210: 76: 39: 868: 839: 748: 651: 623: 617: 596: 571: 565: 544: 538: 517: 511: 490: 484: 438: 266:"Information flow analysis": analysis of information flows in the development process 1083: 1036: 513:
Healthcare Kaizen: Engaging Front-Line Staff in Sustainable Continuous Improvements
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Lean-management method for analyzing the current state and designing a future state
969: 833: 667: 253: 232: 108: 192:): actions that are wasteful but necessary under current operating procedures. 1112: 734: 323: 245: 162:: any cost associated with defects or the resources required to correct them. 1010: 357: 275:
Hines and Rich (1997) defined seven value-stream mapping tools. These are:
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Lean Hospitals: Improving Quality, Patient Safety, and Employee Engagement
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Learning to See: value-stream mapping to create value and eliminate muda
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Integral Logistic Structures: Developing Customer-oriented Goods Flow
294:: identifying critical bottlenecks for processes in a simple diagram. 332:: combined model that overviews supply chain from an industry level. 867:. Project Management Institute (7th ed.). Newtown Square, PA. 75:
Value-stream mapping has supporting methods that are often used in
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A guide to the project management body of knowledge (PMBOK guide)
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Yasuhiro Monden (1994) identifies three types of operations:
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Value-stream mapping is a recognised method used as part of
428: 426: 424: 316:: locates product and service defects in the supply chain. 567:
Lean IT: Enabling and Sustaining Your Lean Transformation
460:"34 for Quality : John Bicheno : 9780951382943" 421: 132:: any time goods are not being transported or worked on. 437:. Brookline, Massachusetts: Lean Enterprise Institute. 743:. Stamford, Connecticut: Productivity Press. pp.  182:): actions that should be eliminated, such as waiting. 540:
Lean Management Principles for Information Technology
807:. Journal of Systems and Software. 2016;111:213-27. 595:. Northridge, California: Technology Perspectives. 684:Business Process Improvement: the Hambleton Story 1110: 817:Rich, Nick; Esain, Ann; Bateman, Nicola (1997). 816: 740:A Revolution in Manufacturing: The SMED System 270: 939: 831: 509: 727: 615: 564:Bell, Steven; Orzen, Michael (2010-09-14). 432: 166: 946: 932: 887:: CS1 maint: location missing publisher ( 819:Lean Evolution: Lessons from the Workplace 590: 221:There are two kinds of value stream maps, 649: 563: 53:that adds value to a material product, a 920:at the Lean Enterprise Institute website 231: 18: 767:"Value Stream Mapping" Article Source: 650:Hines, Peter; Rich, Nick (1997-01-01). 536: 1111: 733: 482: 457: 384:"Value Stream Mapping—an Introduction" 36:material- and information-flow mapping 927: 863:Project Management Institute (2021). 832:Hoekstra, Sjoerd; Romme, Jac (1992). 645: 643: 641: 639: 510:Graban, Mark; Swartz, Joseph (2011). 381: 653:The seven value stream mapping tools 93: 953: 791:Information and Software Technology 322:: determines inflection points for 236:Value stream mapping common symbols 216: 209:For additional views on waste, see 13: 636: 616:Keyte, Beau; Locher, Drew (2004). 570:. Boca Raton, Florida: CRC Press. 543:. Boca Raton, Florida: CRC Press. 516:. Boca Raton, Florida: CRC Press. 489:. Boca Raton, Florida: CRC Press. 433:Rother, Mike; Shook, John (1999). 14: 1135: 1032:Failure mode and effects analysis 896: 803:Ali NB, Petersen K, Schneider K. 416:Project Management Institute 2021 244:In a build-to-the-standard form, 98: 902: 622:. New York: Productivity Press. 825: 810: 797: 782: 773: 761: 702: 689: 676: 660: 609: 284:business process re-engineering 70: 584: 557: 530: 503: 476: 451: 375: 186:Necessary but non-value adding 1: 856: 821:. Cambridge University Press. 363:Value-stream-mapping software 113:Toyota Production System, TPS 392:American Society for Quality 368: 291:Supply chain response matrix 7: 1079:Statistical process control 591:Mascitelli, Ronald (2011). 336: 271:Associated analysis methods 176:Non-value adding operations 10: 1142: 330:Physical structure mapping 124:Faster-than-necessary pace 61: 1097: 1066: 1045: 1019: 993: 962: 686:, accessed 13 August 2020 537:Plenert, Gerhard (2011). 394:. p. 64 – via 382:Manos, Tony (June 2006). 298:Production variety funnel 115:) original nomenclature ( 1001:Business process mapping 838:. Industrial Press Inc. 418:, §4.6.6 Focus on Value. 396:University of Washington 343:Business process mapping 305:Forrester effect mapping 280:Process activity mapping 167:Waste removal operations 320:Decision point analysis 464:www.bookdepository.com 313:Quality filter mapping 237: 160:Correction of mistakes 49:map represents a core 28: 1053:Design of experiments 975:Voice of the customer 483:Graban, Mark (2011). 235: 22: 980:Value-stream mapping 916:Value-stream mapping 911:at Wikimedia Commons 909:Value stream mapping 326:in the supply chain. 324:push-and-pull demand 84:software development 32:Value-stream mapping 1027:Root cause analysis 88:product development 1124:Lean manufacturing 1006:Process capability 458:Depository, Book. 348:Lean manufacturing 238: 211:Lean manufacturing 154:Unnecessary motion 29: 1106: 1105: 907:Media related to 874:978-1-62825-664-2 107:operating model " 94:Identifying waste 34:, also known as 25:production system 1131: 1037:Multi-vari chart 948: 941: 934: 925: 924: 906: 892: 886: 878: 850: 849: 829: 823: 822: 814: 808: 801: 795: 786: 780: 777: 771: 765: 759: 758: 731: 725: 724: 722: 721: 706: 700: 693: 687: 680: 674: 673: 664: 658: 657: 647: 634: 633: 613: 607: 606: 588: 582: 581: 561: 555: 554: 534: 528: 527: 507: 501: 500: 480: 474: 473: 471: 470: 455: 449: 448: 430: 419: 413: 400: 399: 388:Quality Progress 379: 217:Using the method 51:business process 1141: 1140: 1134: 1133: 1132: 1130: 1129: 1128: 1109: 1108: 1107: 1102: 1093: 1062: 1041: 1015: 989: 970:Project charter 958: 952: 899: 880: 879: 875: 859: 854: 853: 846: 830: 826: 815: 811: 802: 798: 787: 783: 778: 774: 766: 762: 755: 732: 728: 719: 717: 708: 707: 703: 694: 690: 681: 677: 666: 665: 661: 656:. 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Retrieved 463: 453: 434: 387: 377: 358:Value stream 329: 319: 311: 303: 297: 290: 279: 274: 258: 251: 243: 239: 227:future state 226: 222: 220: 208: 205: 199: 196:Value-adding 195: 189: 185: 179: 175: 170: 159: 153: 148:Excess stock 147: 141: 135: 129: 123: 102: 81: 74: 71:Applications 65: 47:value stream 44: 35: 31: 30: 353:Value chain 55:value chain 1113:Categories 857:References 754:0915299097 720:2024-01-13 695:Ali N.B., 682:Cain, M., 469:2018-03-22 142:Processing 136:Conveyance 67:identify. 45:Whereas a 1089:Poka-yoke 955:Six Sigma 883:cite book 369:Citations 27:problems. 737:(1985). 714:Leandemy 337:See also 105:Toyota's 130:Waiting 62:Purpose 38:, is a 1058:Kaizen 871:  842:  751:  626:  599:  574:  547:  520:  493:  441:  1100:DMAIC 985:SIPOC 957:tools 889:link 869:ISBN 840:ISBN 749:ISBN 624:ISBN 597:ISBN 572:ISBN 545:ISBN 518:ISBN 491:ISBN 439:ISBN 225:and 190:NNVA 117:muda 77:lean 40:lean 180:NVA 119:): 111:" ( 1115:: 1084:5S 885:}} 881:{{ 747:. 712:. 638:^ 462:. 423:^ 404:^ 390:. 386:. 213:. 200:VA 86:, 947:e 940:t 933:v 891:) 877:. 848:. 757:. 745:5 723:. 672:. 632:. 605:. 580:. 553:. 526:. 499:. 472:. 447:. 398:. 286:. 198:( 188:( 178:(

Index


production system
lean
value stream
business process
value chain
lean
software development
product development
Toyota's
The Toyota Way
Toyota Production System, TPS
muda
Lean manufacturing
value stream mapping common symbols
Shigeo Shingo
Lean Six Sigma
business process re-engineering
Supply chain response matrix
Forrester effect mapping
Quality filter mapping
push-and-pull demand
Business process mapping
Lean manufacturing
Value chain
Value stream
Value-stream-mapping software
"Value Stream Mapping—an Introduction"
American Society for Quality
University of Washington

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