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Rockwell scale

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124: 103:. Rockwell moved to West Hartford, CT, and made an additional improvement in 1921. Stanley collaborated with instrument manufacturer Charles H. Wilson of the Wilson-Mauelen Company in 1920 to commercialize his invention and develop standardized testing machines. Stanley started a heat-treating firm circa 1923, the Stanley P. Rockwell Company, which operated until 2012. The building, which still stands, was empty in 2016. The later-named Wilson Mechanical Instrument Company has changed ownership over the years, and was acquired by 20: 116: 140:
understand once given. This also prevents any reworking or finishing needing to be done to the specimen both before and after testing. However, it is critical to double check specimens as the smallest indentions made from testing could potentially result in incorrect measurements in hardness, leading to catastrophe. After time, the indenter on a Rockwell scale can become inaccurate as well and need replacing to ensure accurate and precise hardness measurements.
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training to be able to operate, whereas the analog models are simpler to operate as well as very accurate and display results on a dial on the front of the machine. All bench model testers are usually found within a workshop or laboratory setting. Other testers are portable, and all portable testers will come in a digital model including a digital results screen similar to that of the bench digital model. Portable testers are practical and easy to use.
853:): HRC 55–66 (Hardened High Speed Carbon and Tool Steels such as M2, W2, O1, CPM-M4, and D2, as well as many of the newer powder metallurgy Stainless Steels such as CPM-S30V, CPM-154, ZDP-189. There are alloys that hold a HRC upwards 68-70, such as the Hitachi developed HAP72. These are extremely hard, but also somewhat brittle.) 136:
measured from a dial, on which a harder material gives a lower measure. That is, the penetration depth and hardness are inversely proportional. The chief advantage of Rockwell hardness is its ability to display hardness values directly, thus obviating tedious calculations involved in other hardness measurement techniques.
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The Rockwell test is very cost-effective as it does not use any optical equipment to measure the hardness based on the small indention made, rather all calculations are done within the machine to measure the indention in the specimen, providing a clear result in a manner in which is easy to read and
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The determination of the Rockwell hardness of a material involves the application of a minor load followed by a major load. The minor load establishes the zero position. The major load is applied, then removed while still maintaining the minor load. The depth of penetration from the zero datum is
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The Rockwell hardness test can be conducted on several various hardness testers. All testers, however, fall under one of three categories. Bench model hardness testers can be found either in a digital or analog model. Digital bench models utilize a digital display and typically take more technical
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of a material. The Rockwell test measures the depth of penetration of an indenter under a large load (major load) compared to the penetration made by a preload (minor load). There are different scales, denoted by a single letter, that use different loads or indenters. The result is a dimensionless
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co-invented the "Rockwell hardness tester," a differential-depth machine. They applied for a patent on July 15, 1914. The requirement for this tester was to quickly determine the effects of heat treatment on steel bearing races. The application was subsequently approved on February 11, 1919, and
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Except for testing thin materials in accordance with A623, the steel indenter balls have been replaced by tungsten carbide balls of the varying diameters. When a ball indenter is used, the letter "W" is used to indicate a tungsten carbide ball was used, and the letter "S" indicates the use of a
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In order to get a reliable reading the thickness of the test-piece should be at least 10 times the depth of the indentation. Also, readings should be taken from a flat perpendicular surface, because convex surfaces give lower readings. A correction factor can be used if the hardness of a convex
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After leaving the Connecticut company, Stanley Rockwell, then in Syracuse, NY, applied for an improvement to the original invention on September 11, 1919, which was approved on November 18, 1924. The new tester holds
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Load an initial force: Rockwell hardness test initial test force is 10 kgf (98 N; 22 lbf); superficial Rockwell hardness test initial test force is 3 kgf (29 N; 6.6 lbf).
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Rockwell scales use lower loads and shallower impressions on brittle and very thin materials. The 45N scale employs a 45-kgf load on a diamond cone-shaped Brale indenter, and can be used on dense
59:(crudely, "the cone test"). The differential-depth method subtracted out the errors associated with the mechanical imperfections of the system, such as backlash and surface imperfections. The 805:
The Rockwell number precedes the scale abbreviations (e.g., 60 HRC), except for the "Superficial scales" where they follow the abbreviations, separated by a ‘-’ (e.g., 30N-25).
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The B and C scales overlap, such that readings below HRC 20 and those above HRB 100, generally considered unreliable, need not be taken or specified.
1010: 880: 93:. New Departure was a major ball bearing manufacturer which in 1916 became part of United Motors and, shortly thereafter, General Motors Corp. 40:
number noted as HRA, HRB, HRC, etc., where the last letter is the respective Rockwell scale. Larger numbers correspond to harder materials.
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Several other scales, including the extensive A-scale, are used for specialized applications. There are special scales for measuring
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There are several alternative scales, the most commonly used being the "B" and "C" scales. Both express hardness as an arbitrary
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ISO 6508-2: Metallic materials—Rockwell hardness test—Part 2: Verification and calibration of testing machines and indenters
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Stanley Pickett Rockwell - One of the Inventors of the Rockwell Hardness Testing Machine]. Retrieved on 21 November 2018.
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https://hartfordpreservation.org/wp-content/uploads/296-Homestead-Stanley-Rockwell-Factory-State-Register-Nomination.pdf
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CONNECTICUT STATE REGISTER OF HISTORIC PLACES REGISTRATION FORM – For Stanley P. Rockwell Company Factory, 5/6/2016.
209:. Its commercial popularity arises from its speed, reliability, robustness, resolution and small area of indentation. 63:
hardness test, invented in Sweden, was developed earlier – in 1900 – but it was slow, not useful on fully
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ISO 6508-1: Metallic materials—Rockwell hardness test—Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T)
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Brass: HRB 55 (Low brass, UNS C24000, H01 Temper) to HRB 93 (Cartridge Brass, UNS C26000 (260 Brass), H10 Temper)
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steel ball. E.g.: 70 HRBW indicates the reading was 70 in the Rockwell B scale using a tungsten carbide indenter.
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The differential depth hardness measurement was conceived in 1908 by Viennese professor Paul Ludwik in his book
1482: 89:. At the time of invention, both Hugh and Stanley Rockwell worked for the New Departure Manufacturing Co. of 907:
ASTM E18: Standard methods for Rockwell hardness and Rockwell superficial hardness of metallic materials
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ISO 6508-3: Metallic materials—Rockwell hardness test—Part 3: Calibration of reference blocks
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are scale factors that depend on the scale of the test being used (see following section).
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Release load; the Rockwell value will typically display on a dial or screen automatically.
8: 1334:"Indentation Hardness Measurements at Macro-, Micro-, and Nanoscale: A Critical Overview" 944: 934: 924: 1457: 1355: 901: 356:
malleable iron, titanium, deep case-hardened steel, other materials harder than 100 HRB
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Leave the main load for a "dwell time" sufficient for indentation to come to a halt.
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Except for the superficial scales where it is 3 kgf, the minor load is 10 kgf.
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Cast iron, aluminum and magnesium alloys, bearing metals, thermoset plastics
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Correlation of Yield Strength and Tensile Strength with Hardness for Steels
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ISO 2039-2: Plastics—Determination of hardness—Part 2: Rockwell hardness
835:-inch-diameter (1.588 mm) hardened steel ball, and can be used on 206: 115: 379:
Thin steel and medium case-hardened steel and pearlitic malleable iron
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A closeup of the indenter and anvil on a Rockwell-type hardness tester
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Hugh M. Rockwell (1890–1957) and Stanley P. Rockwell (1886–1940) from
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Thermoplastics, bearing metals, and other very soft or thin materials
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Thermoplastics, bearing metals and other very soft or thin materials
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When testing metals, indentation hardness correlates linearly with
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E.L. Tobolski & A. Fee, "Macroindentation Hardness Testing,"
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Load main load: reference below form / table 'Scales and values'.
104: 1152:"Rockwell Hardness - an overview | ScienceDirect Topics" 329:
Copper alloys, soft steels, aluminum alloys, malleable iron
1166:"Rockwell Test - an overview | ScienceDirect Topics" 985:
ASM Handbook, Volume 8: Mechanical Testing and Evaluation
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EBP company R-150T Rockwell hardness tester manual book.
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Transactions of the American Society for Steel Treating
1311:. Hardness Testing: Elsevier Ltd. pp. 3728–3736. 1036:
H.M. Rockwell & S.P. Rockwell, "Hardness-Tester,"
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Bearing metals and other very soft or thin materials.
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S.P. Rockwell, "The Testing of Metals for Hardness,
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The Principles of Metallographic Laboratory Practice
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Bearing metals and other very soft or thin materials
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Bearing metals and other very soft or thin materials
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Bearing metals and other very soft or thin materials
67:, and left too large an impression to be considered 1107:OpenCorporates, "STANLEY P. ROCKWELL COMPANY THE". 475:
Phosphor bronze, beryllium copper, malleable irons.
190:is the depth in mm (from the zero load point), and 1109:https://opencorporates.com/companies/us_ct/0090160 212:Legacy Rockwell hardness testers operation steps: 178: 1309:Encyclopedia of Materials: Science and Technology 1474: 1011:Journal of Materials Engineering and Performance 1421:"MatWeb, Your Source for Materials Information" 1306: 1285:Foundations of Material Science and Engineering 1181:"Rockwell Hardness Testing: The Ultimate Guide" 1178: 1067:, Vol. II, No. 11, August 1922, pp. 1013–1033. 1027:, 3rd Ed., McGraw-Hill Book Co., 1949, p. 229. 1371: 1369: 1098:, Reinhold Publishing Corp., 1949, pp. 57–62. 443:Annealed copper alloy, thin soft sheet metals 1282: 1079:S. P. Rockwell, "Hardness-Testing Machine", 825:. The 15T scale employs a 15-kgf load on a 1366: 1287:(4th ed.), McGraw-Hill, p. 229, 1283:Smith, William F.; Hashemi, Javad (2001), 539:Bearing alloy, tin, hard plastic materials 1349: 1232:Fundamentals of Rockwell Hardness Testing 297:, thin steel, shallow case-hardened steel 1331: 1325: 987:, ASM International, 2000, pp. 203–211, 780:Superficial: for case-hardened materials 122: 114: 18: 1258:PMPA's Designer's Guide: Heat treatment 849:Very hard steel (e.g. chisels, quality 110: 1475: 1051:S.W. Kallee: Stanley Pickett Rockwell 143:The equation for Rockwell Hardness is 1179:Hardness Tester, JM (17 April 2019). 1141:, Vol 167 #10, October 2009, p 29-31. 1135:Hardness, Bearings, and the Rockwells 1075: 1073: 1014:, Volume 17, Number 6 / December 2008 1008:", E. J. Pavlina and C. J. Van Tyne, 1458:Rockwell to brinell conversion chart 233: 1448:Video on the Rockwell hardness test 1384:E18-08b Section 5.1.2.1 & 5.2.3 13: 1307:Sundararajan, G.; Roy, M. (2001). 1139:Advanced Materials & Processes 1070: 14: 1499: 1441: 1413: 1387: 1378: 1300: 1276: 1249: 1223: 1198: 1172: 1158: 1144: 1127: 1114: 1101: 1088: 1057: 1045: 1030: 1017: 998: 977: 760:Superficial: for soft coatings 119:Force diagram of Rockwell test 1: 1397:. 31 May 2008. Archived from 970: 728: in (12.70 mm) ball 696: in (12.70 mm) ball 664: in (12.70 mm) ball 1096:Indentation Hardness Testing 873: 757: in (1.59 mm) ball 632: in (6.35 mm) ball 600: in (6.35 mm) ball 568: in (6.35 mm) ball 536: in (3.18 mm) ball 504: in (3.18 mm) ball 472: in (1.59 mm) ball 440: in (1.59 mm) ball 408: in (3.18 mm) ball 326: in (1.59 mm) ball 7: 1210:Hardnesstesting-machine.com 913: 230:surface is to be measured. 10: 1504: 1332:Broitman, Esteban (2017). 940:Leeb Rebound Hardness Test 50: 23:A Rockwell hardness tester 1468:Rockwell Hardness Testing 1463:Hardness Conversion Table 1453:Hardness Conversion Chart 1351:10.1007/s11249-016-0805-5 804: 795: 790: 770: 741: 845:Typical values include: 352:Steel, hard cast irons, 246:Various Rockwell scales 201:It is typically used in 179:{\displaystyle HR=N-h/d} 1395:"Knife blade materials" 1124:. Retrieved 5/24/2023 1111:. Retrieved 5/24/2023 180: 128: 120: 24: 1483:Dimensionless numbers 1082:U.S. patent 1,516,207 1039:U.S. patent 1,294,171 965:Vickers hardness test 920:Brinell hardness test 777:spheroconical diamond 376:spheroconical diamond 349:spheroconical diamond 291:spheroconical diamond 181: 126: 118: 100:U.S. patent 1,516,207 86:U.S. patent 1,294,171 22: 507:Aluminum, Zinc, Lead 240:dimensionless number 147: 111:Models and operation 37:indentation hardness 945:Meyer hardness test 935:Knoop hardness test 925:Hardness comparison 247: 1185:JM Hardness Tester 902:ASTM International 245: 176: 129: 121: 25: 1338:Tribology Letters 1318:978-0-08-043152-9 859:: about HRC 45–55 809: 808: 295:Cemented carbides 234:Scales and values 1495: 1435: 1434: 1432: 1431: 1417: 1411: 1410: 1408: 1406: 1391: 1385: 1382: 1376: 1373: 1364: 1363: 1353: 1329: 1323: 1322: 1304: 1298: 1297: 1280: 1274: 1272: 1271: 1270: 1261:, archived from 1253: 1247: 1246: 1245: 1244: 1235:, archived from 1227: 1221: 1220: 1218: 1216: 1202: 1196: 1195: 1193: 1191: 1176: 1170: 1169: 1162: 1156: 1155: 1148: 1142: 1131: 1125: 1118: 1112: 1105: 1099: 1092: 1086: 1084: 1077: 1068: 1061: 1055: 1049: 1043: 1041: 1034: 1028: 1021: 1015: 1002: 996: 981: 960:Tensile strength 930:Holger F. Struer 834: 833: 829: 756: 755: 751: 727: 726: 722: 695: 694: 690: 663: 662: 658: 631: 630: 626: 599: 598: 594: 567: 566: 562: 535: 534: 530: 503: 502: 498: 471: 470: 466: 439: 438: 434: 407: 406: 402: 325: 324: 320: 248: 244: 185: 183: 182: 177: 172: 102: 88: 45:tensile strength 1503: 1502: 1498: 1497: 1496: 1494: 1493: 1492: 1473: 1472: 1444: 1439: 1438: 1429: 1427: 1419: 1418: 1414: 1404: 1402: 1393: 1392: 1388: 1383: 1379: 1374: 1367: 1330: 1326: 1319: 1305: 1301: 1295: 1281: 1277: 1268: 1266: 1255: 1254: 1250: 1242: 1240: 1229: 1228: 1224: 1214: 1212: 1204: 1203: 1199: 1189: 1187: 1177: 1173: 1164: 1163: 1159: 1150: 1149: 1145: 1132: 1128: 1119: 1115: 1106: 1102: 1093: 1089: 1080: 1078: 1071: 1062: 1058: 1050: 1046: 1037: 1035: 1031: 1022: 1018: 1003: 999: 982: 978: 973: 955:Shore durometer 916: 879:International ( 876: 831: 827: 826: 753: 749: 748: 724: 720: 719: 692: 688: 687: 660: 656: 655: 628: 624: 623: 596: 592: 591: 564: 560: 559: 532: 528: 527: 500: 496: 495: 468: 464: 463: 436: 432: 431: 404: 400: 399: 322: 318: 317: 236: 168: 148: 145: 144: 113: 107:Corp. in 1993. 98: 84: 53: 35:scale based on 17: 12: 11: 5: 1501: 1491: 1490: 1488:Hardness tests 1485: 1471: 1470: 1465: 1460: 1455: 1450: 1443: 1442:External links 1440: 1437: 1436: 1412: 1386: 1377: 1365: 1324: 1317: 1299: 1293: 1275: 1248: 1222: 1197: 1171: 1157: 1143: 1126: 1113: 1100: 1094:V.E. Lysaght, 1087: 1069: 1056: 1044: 1029: 1016: 997: 975: 974: 972: 969: 968: 967: 962: 957: 952: 947: 942: 937: 932: 927: 922: 915: 912: 911: 910: 909: 908: 898: 897: 896: 893: 890: 887: 875: 872: 864: 863: 860: 854: 815: 814: 807: 806: 802: 801: 798:Brale indenter 796:Also called a 793: 792: 788: 787: 784: 781: 778: 775: 772: 768: 767: 764: 761: 758: 746: 743: 739: 738: 735: 732: 729: 717: 714: 711: 707: 706: 703: 700: 697: 685: 682: 679: 675: 674: 671: 668: 665: 653: 650: 647: 643: 642: 639: 636: 633: 621: 618: 615: 611: 610: 607: 604: 601: 589: 586: 583: 579: 578: 575: 572: 569: 557: 554: 551: 547: 546: 543: 540: 537: 525: 522: 519: 515: 514: 511: 508: 505: 493: 490: 487: 483: 482: 479: 476: 473: 461: 458: 455: 451: 450: 447: 444: 441: 429: 426: 423: 419: 418: 415: 412: 409: 397: 394: 391: 387: 386: 383: 380: 377: 374: 371: 368: 364: 363: 360: 357: 350: 347: 344: 341: 337: 336: 333: 330: 327: 315: 312: 309: 305: 304: 301: 298: 292: 289: 286: 283: 279: 278: 273: 268: 265: 262: 255: 252: 235: 232: 227: 226: 223: 220: 217: 175: 171: 167: 164: 161: 158: 155: 152: 112: 109: 69:nondestructive 65:hardened steel 57:Die Kegelprobe 52: 49: 29:Rockwell scale 16:Hardness scale 15: 9: 6: 4: 3: 2: 1500: 1489: 1486: 1484: 1481: 1480: 1478: 1469: 1466: 1464: 1461: 1459: 1456: 1454: 1451: 1449: 1446: 1445: 1426: 1422: 1416: 1401:on 2008-05-31 1400: 1396: 1390: 1381: 1372: 1370: 1361: 1357: 1352: 1347: 1343: 1339: 1335: 1328: 1320: 1314: 1310: 1303: 1296: 1294:0-07-295358-6 1290: 1286: 1279: 1265:on 2009-07-14 1264: 1260: 1259: 1252: 1239:on 2010-01-29 1238: 1234: 1233: 1226: 1211: 1207: 1201: 1186: 1182: 1175: 1167: 1161: 1153: 1147: 1140: 1136: 1133:R.E. Chinn, " 1130: 1123: 1117: 1110: 1104: 1097: 1091: 1083: 1076: 1074: 1066: 1060: 1054: 1048: 1040: 1033: 1026: 1020: 1013: 1012: 1007: 1001: 994: 993:0-87170-389-0 990: 986: 980: 976: 966: 963: 961: 958: 956: 953: 951: 948: 946: 943: 941: 938: 936: 933: 931: 928: 926: 923: 921: 918: 917: 906: 905: 903: 900:US standard ( 899: 894: 891: 888: 885: 884: 882: 878: 877: 871: 869: 868:case-hardened 861: 858: 855: 852: 848: 847: 846: 843: 840: 838: 824: 820: 811: 810: 803: 799: 794: 789: 785: 782: 779: 776: 773: 771:15N, 30N, 45N 769: 765: 762: 759: 747: 744: 742:15T, 30T, 45T 740: 736: 733: 730: 718: 715: 712: 709: 708: 704: 701: 698: 686: 683: 680: 677: 676: 672: 669: 666: 654: 651: 648: 645: 644: 640: 637: 634: 622: 619: 616: 613: 612: 608: 605: 602: 590: 587: 584: 581: 580: 576: 573: 570: 558: 555: 552: 549: 548: 544: 541: 538: 526: 523: 520: 517: 516: 512: 509: 506: 494: 491: 488: 485: 484: 480: 477: 474: 462: 459: 456: 453: 452: 448: 445: 442: 430: 427: 424: 421: 420: 416: 413: 410: 398: 395: 392: 389: 388: 384: 381: 378: 375: 372: 369: 366: 365: 361: 358: 355: 351: 348: 345: 342: 339: 338: 334: 331: 328: 316: 313: 310: 307: 306: 302: 299: 296: 293: 290: 287: 284: 281: 280: 277: 274: 272: 269: 266: 263: 260: 256: 253: 250: 249: 243: 241: 231: 224: 221: 218: 215: 214: 213: 210: 208: 204: 199: 197: 193: 189: 173: 169: 165: 162: 159: 156: 153: 150: 141: 137: 133: 125: 117: 108: 106: 101: 94: 92: 87: 81: 80:United States 77: 72: 70: 66: 62: 58: 48: 46: 41: 38: 34: 30: 21: 1428:. Retrieved 1424: 1415: 1403:. Retrieved 1399:the original 1389: 1380: 1341: 1337: 1327: 1308: 1302: 1284: 1278: 1267:, retrieved 1263:the original 1257: 1251: 1241:, retrieved 1237:the original 1231: 1225: 1213:. Retrieved 1209: 1200: 1190:21 September 1188:. Retrieved 1184: 1174: 1160: 1146: 1138: 1129: 1116: 1103: 1095: 1090: 1064: 1059: 1052: 1047: 1032: 1024: 1019: 1009: 1000: 984: 979: 865: 851:knife blades 844: 841: 818: 816: 797: 275: 270: 257:Major Load ( 254:Abbreviation 237: 228: 211: 200: 195: 191: 187: 142: 138: 134: 130: 95: 73: 56: 54: 42: 28: 26: 1405:18 February 1344:(23): 4–5. 1215:18 February 1085:, Nov 1924. 1042:, Feb 1919. 1023:G.L. Kehl, 870:specimens. 837:sheet metal 819:superficial 203:engineering 91:Bristol, CT 76:Connecticut 1477:Categories 1430:2010-06-23 1425:Matweb.com 1269:2009-06-19 1243:2010-09-10 971:References 774:15, 30, 45 745:15, 30, 45 207:metallurgy 874:Standards 354:pearlitic 163:− 1360:20603457 914:See also 823:ceramics 264:Indenter 186:, where 33:hardness 950:Mineral 830:⁄ 752:⁄ 723:⁄ 691:⁄ 659:⁄ 627:⁄ 595:⁄ 563:⁄ 531:⁄ 499:⁄ 467:⁄ 435:⁄ 403:⁄ 321:⁄ 105:Instron 78:in the 61:Brinell 51:History 1358:  1315:  1291:  991:  83:holds 1356:S2CID 786:1000 766:1000 251:Scale 31:is a 1407:2022 1313:ISBN 1289:ISBN 1217:2022 1192:2021 989:ISBN 857:Axes 817:The 737:500 705:500 673:500 641:500 609:500 577:500 545:500 513:500 481:500 449:500 417:500 385:500 362:500 335:500 303:500 205:and 194:and 27:The 1346:doi 1137:," 881:ISO 783:100 763:100 734:130 716:150 713:HRV 702:130 684:100 681:HRS 670:130 649:HRR 638:130 620:150 617:HRP 606:130 588:100 585:HRM 574:130 553:HRL 542:130 524:150 521:HRK 510:130 489:HRH 478:130 460:150 457:HRG 446:130 425:HRF 414:130 396:100 393:HRE 382:100 373:100 370:HRD 359:100 346:150 343:HRC 332:130 314:100 311:HRB 300:100 285:HRA 267:Use 259:kgf 1479:: 1423:. 1368:^ 1354:. 1342:65 1340:. 1336:. 1208:. 1183:. 1072:^ 904:) 883:) 839:. 832:16 754:16 652:60 556:60 492:60 469:16 437:16 428:60 323:16 288:60 242:. 71:. 47:. 1433:. 1409:. 1362:. 1348:: 1321:. 1273:. 1219:. 1194:. 1168:. 1154:. 1004:" 995:. 828:1 750:1 725:2 721:1 710:V 693:2 689:1 678:S 661:2 657:1 646:R 629:4 625:1 614:P 597:4 593:1 582:M 565:4 561:1 550:L 533:8 529:1 518:K 501:8 497:1 486:H 465:1 454:G 433:1 422:F 405:8 401:1 390:E 367:D 340:C 319:1 308:B 282:A 276:h 271:N 261:) 196:h 192:N 188:d 174:d 170:/ 166:h 160:N 157:= 154:R 151:H

Index


hardness
indentation hardness
tensile strength
Brinell
hardened steel
nondestructive
Connecticut
United States
U.S. patent 1,294,171
Bristol, CT
U.S. patent 1,516,207
Instron


engineering
metallurgy
dimensionless number
kgf
Cemented carbides
pearlitic
ceramics
sheet metal
knife blades
Axes
case-hardened
ISO
ASTM International
Brinell hardness test
Hardness comparison

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