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Rockwell scale

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135: 114:. Rockwell moved to West Hartford, CT, and made an additional improvement in 1921. Stanley collaborated with instrument manufacturer Charles H. Wilson of the Wilson-Mauelen Company in 1920 to commercialize his invention and develop standardized testing machines. Stanley started a heat-treating firm circa 1923, the Stanley P. Rockwell Company, which operated until 2012. The building, which still stands, was empty in 2016. The later-named Wilson Mechanical Instrument Company has changed ownership over the years, and was acquired by 31: 127: 151:
understand once given. This also prevents any reworking or finishing needing to be done to the specimen both before and after testing. However, it is critical to double check specimens as the smallest indentions made from testing could potentially result in incorrect measurements in hardness, leading to catastrophe. After time, the indenter on a Rockwell scale can become inaccurate as well and need replacing to ensure accurate and precise hardness measurements.
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training to be able to operate, whereas the analog models are simpler to operate as well as very accurate and display results on a dial on the front of the machine. All bench model testers are usually found within a workshop or laboratory setting. Other testers are portable, and all portable testers will come in a digital model including a digital results screen similar to that of the bench digital model. Portable testers are practical and easy to use.
864:): HRC 55–66 (Hardened High Speed Carbon and Tool Steels such as M2, W2, O1, CPM-M4, and D2, as well as many of the newer powder metallurgy Stainless Steels such as CPM-S30V, CPM-154, ZDP-189. There are alloys that hold a HRC upwards 68-70, such as the Hitachi developed HAP72. These are extremely hard, but also somewhat brittle.) 147:
measured from a dial, on which a harder material gives a lower measure. That is, the penetration depth and hardness are inversely proportional. The chief advantage of Rockwell hardness is its ability to display hardness values directly, thus obviating tedious calculations involved in other hardness measurement techniques.
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The Rockwell test is very cost-effective as it does not use any optical equipment to measure the hardness based on the small indention made, rather all calculations are done within the machine to measure the indention in the specimen, providing a clear result in a manner in which is easy to read and
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The determination of the Rockwell hardness of a material involves the application of a minor load followed by a major load. The minor load establishes the zero position. The major load is applied, then removed while still maintaining the minor load. The depth of penetration from the zero datum is
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The Rockwell hardness test can be conducted on several various hardness testers. All testers, however, fall under one of three categories. Bench model hardness testers can be found either in a digital or analog model. Digital bench models utilize a digital display and typically take more technical
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of a material. The Rockwell test measures the depth of penetration of an indenter under a large load (major load) compared to the penetration made by a preload (minor load). There are different scales, denoted by a single letter, that use different loads or indenters. The result is a dimensionless
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co-invented the "Rockwell hardness tester," a differential-depth machine. They applied for a patent on July 15, 1914. The requirement for this tester was to quickly determine the effects of heat treatment on steel bearing races. The application was subsequently approved on February 11, 1919, and
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Except for testing thin materials in accordance with A623, the steel indenter balls have been replaced by tungsten carbide balls of the varying diameters. When a ball indenter is used, the letter "W" is used to indicate a tungsten carbide ball was used, and the letter "S" indicates the use of a
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In order to get a reliable reading the thickness of the test-piece should be at least 10 times the depth of the indentation. Also, readings should be taken from a flat perpendicular surface, because convex surfaces give lower readings. A correction factor can be used if the hardness of a convex
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After leaving the Connecticut company, Stanley Rockwell, then in Syracuse, NY, applied for an improvement to the original invention on September 11, 1919, which was approved on November 18, 1924. The new tester holds
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Load an initial force: Rockwell hardness test initial test force is 10 kgf (98 N; 22 lbf); superficial Rockwell hardness test initial test force is 3 kgf (29 N; 6.6 lbf).
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Rockwell scales use lower loads and shallower impressions on brittle and very thin materials. The 45N scale employs a 45-kgf load on a diamond cone-shaped Brale indenter, and can be used on dense
70:(crudely, "the cone test"). The differential-depth method subtracted out the errors associated with the mechanical imperfections of the system, such as backlash and surface imperfections. The 816:
The Rockwell number precedes the scale abbreviations (e.g., 60 HRC), except for the "Superficial scales" where they follow the abbreviations, separated by a ‘-’ (e.g., 30N-25).
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The B and C scales overlap, such that readings below HRC 20 and those above HRB 100, generally considered unreliable, need not be taken or specified.
1021: 891: 104:. New Departure was a major ball bearing manufacturer which in 1916 became part of United Motors and, shortly thereafter, General Motors Corp. 51:
number noted as HRA, HRB, HRC, etc., where the last letter is the respective Rockwell scale. Larger numbers correspond to harder materials.
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Several other scales, including the extensive A-scale, are used for specialized applications. There are special scales for measuring
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There are several alternative scales, the most commonly used being the "B" and "C" scales. Both express hardness as an arbitrary
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ISO 6508-2: Metallic materials—Rockwell hardness test—Part 2: Verification and calibration of testing machines and indenters
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Stanley Pickett Rockwell - One of the Inventors of the Rockwell Hardness Testing Machine]. Retrieved on 21 November 2018.
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https://hartfordpreservation.org/wp-content/uploads/296-Homestead-Stanley-Rockwell-Factory-State-Register-Nomination.pdf
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CONNECTICUT STATE REGISTER OF HISTORIC PLACES REGISTRATION FORM – For Stanley P. Rockwell Company Factory, 5/6/2016.
220:. Its commercial popularity arises from its speed, reliability, robustness, resolution and small area of indentation. 74:
hardness test, invented in Sweden, was developed earlier – in 1900 – but it was slow, not useful on fully
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ISO 6508-1: Metallic materials—Rockwell hardness test—Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T)
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Brass: HRB 55 (Low brass, UNS C24000, H01 Temper) to HRB 93 (Cartridge Brass, UNS C26000 (260 Brass), H10 Temper)
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steel ball. E.g.: 70 HRBW indicates the reading was 70 in the Rockwell B scale using a tungsten carbide indenter.
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The differential depth hardness measurement was conceived in 1908 by Viennese professor Paul Ludwik in his book
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ASTM E18: Standard methods for Rockwell hardness and Rockwell superficial hardness of metallic materials
950: 811:, is made with a conical diamond of 120° ± 0.35° included angle and a tip radius of 0.200 ± 0.010 mm. 1162: 1498: 1176: 861: 1478: 79: 157: 1409: 975: 930: 903:
ISO 6508-3: Metallic materials—Rockwell hardness test—Part 3: Calibration of reference blocks
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are scale factors that depend on the scale of the test being used (see following section).
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Release load; the Rockwell value will typically display on a dial or screen automatically.
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malleable iron, titanium, deep case-hardened steel, other materials harder than 100 HRB
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Leave the main load for a "dwell time" sufficient for indentation to come to a halt.
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Except for the superficial scales where it is 3 kgf, the minor load is 10 kgf.
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Cast iron, aluminum and magnesium alloys, bearing metals, thermoset plastics
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Correlation of Yield Strength and Tensile Strength with Hardness for Steels
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ISO 2039-2: Plastics—Determination of hardness—Part 2: Rockwell hardness
846:-inch-diameter (1.588 mm) hardened steel ball, and can be used on 217: 126: 390:
Thin steel and medium case-hardened steel and pearlitic malleable iron
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A closeup of the indenter and anvil on a Rockwell-type hardness tester
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Hugh M. Rockwell (1890–1957) and Stanley P. Rockwell (1886–1940) from
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Thermoplastics, bearing metals, and other very soft or thin materials
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Thermoplastics, bearing metals and other very soft or thin materials
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When testing metals, indentation hardness correlates linearly with
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E.L. Tobolski & A. Fee, "Macroindentation Hardness Testing,"
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Load main load: reference below form / table 'Scales and values'.
115: 1163:"Rockwell Hardness - an overview | ScienceDirect Topics" 340:
Copper alloys, soft steels, aluminum alloys, malleable iron
1177:"Rockwell Test - an overview | ScienceDirect Topics" 996:
ASM Handbook, Volume 8: Mechanical Testing and Evaluation
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EBP company R-150T Rockwell hardness tester manual book.
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Transactions of the American Society for Steel Treating
1322:. Hardness Testing: Elsevier Ltd. pp. 3728–3736. 1047:
H.M. Rockwell & S.P. Rockwell, "Hardness-Tester,"
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Bearing metals and other very soft or thin materials.
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S.P. Rockwell, "The Testing of Metals for Hardness,
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The Principles of Metallographic Laboratory Practice
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Bearing metals and other very soft or thin materials
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Bearing metals and other very soft or thin materials
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Bearing metals and other very soft or thin materials
78:, and left too large an impression to be considered 1118:OpenCorporates, "STANLEY P. ROCKWELL COMPANY THE". 486:
Phosphor bronze, beryllium copper, malleable irons.
201:is the depth in mm (from the zero load point), and 1120:https://opencorporates.com/companies/us_ct/0090160 223:Legacy Rockwell hardness testers operation steps: 189: 1320:Encyclopedia of Materials: Science and Technology 1485: 1022:Journal of Materials Engineering and Performance 1432:"MatWeb, Your Source for Materials Information" 1317: 1296:Foundations of Material Science and Engineering 1192:"Rockwell Hardness Testing: The Ultimate Guide" 1189: 1078:, Vol. II, No. 11, August 1922, pp. 1013–1033. 1038:, 3rd Ed., McGraw-Hill Book Co., 1949, p. 229. 1382: 1380: 1109:, Reinhold Publishing Corp., 1949, pp. 57–62. 454:Annealed copper alloy, thin soft sheet metals 1293: 1090:S. P. Rockwell, "Hardness-Testing Machine", 836:. The 15T scale employs a 15-kgf load on a 1377: 1298:(4th ed.), McGraw-Hill, p. 229, 1294:Smith, William F.; Hashemi, Javad (2001), 550:Bearing alloy, tin, hard plastic materials 1360: 1243:Fundamentals of Rockwell Hardness Testing 308:, thin steel, shallow case-hardened steel 1342: 1336: 998:, ASM International, 2000, pp. 203–211, 791:Superficial: for case-hardened materials 133: 125: 29: 1269:PMPA's Designer's Guide: Heat treatment 860:Very hard steel (e.g. chisels, quality 121: 14: 1486: 1062:S.W. Kallee: Stanley Pickett Rockwell 154:The equation for Rockwell Hardness is 1190:Hardness Tester, JM (17 April 2019). 1152:, Vol 167 #10, October 2009, p 29-31. 1146:Hardness, Bearings, and the Rockwells 1086: 1084: 1025:, Volume 17, Number 6 / December 2008 1019:", E. J. Pavlina and C. J. Van Tyne, 1469:Rockwell to brinell conversion chart 244: 1459:Video on the Rockwell hardness test 1395:E18-08b Section 5.1.2.1 & 5.2.3 24: 1318:Sundararajan, G.; Roy, M. (2001). 1150:Advanced Materials & Processes 1081: 25: 1510: 1452: 1424: 1398: 1389: 1311: 1287: 1260: 1234: 1209: 1183: 1169: 1155: 1138: 1125: 1112: 1099: 1068: 1056: 1041: 1028: 1009: 988: 771:Superficial: for soft coatings 130:Force diagram of Rockwell test 13: 1: 1408:. 31 May 2008. Archived from 981: 739: in (12.70 mm) ball 707: in (12.70 mm) ball 675: in (12.70 mm) ball 1107:Indentation Hardness Testing 884: 768: in (1.59 mm) ball 643: in (6.35 mm) ball 611: in (6.35 mm) ball 579: in (6.35 mm) ball 547: in (3.18 mm) ball 515: in (3.18 mm) ball 483: in (1.59 mm) ball 451: in (1.59 mm) ball 419: in (3.18 mm) ball 337: in (1.59 mm) ball 7: 1221:Hardnesstesting-machine.com 924: 241:surface is to be measured. 10: 1515: 1343:Broitman, Esteban (2017). 951:Leeb Rebound Hardness Test 61: 34:A Rockwell hardness tester 1479:Rockwell Hardness Testing 1474:Hardness Conversion Table 1464:Hardness Conversion Chart 1362:10.1007/s11249-016-0805-5 815: 806: 801: 781: 752: 856:Typical values include: 363:Steel, hard cast irons, 257:Various Rockwell scales 212:It is typically used in 190:{\displaystyle HR=N-h/d} 1406:"Knife blade materials" 1135:. Retrieved 5/24/2023 1122:. Retrieved 5/24/2023 191: 139: 131: 35: 1494:Dimensionless numbers 1093:U.S. patent 1,516,207 1050:U.S. patent 1,294,171 976:Vickers hardness test 931:Brinell hardness test 788:spheroconical diamond 387:spheroconical diamond 360:spheroconical diamond 302:spheroconical diamond 192: 137: 129: 111:U.S. patent 1,516,207 97:U.S. patent 1,294,171 33: 518:Aluminum, Zinc, Lead 251:dimensionless number 158: 122:Models and operation 48:indentation hardness 956:Meyer hardness test 946:Knoop hardness test 936:Hardness comparison 258: 1196:JM Hardness Tester 913:ASTM International 256: 187: 140: 132: 36: 1349:Tribology Letters 1329:978-0-08-043152-9 870:: about HRC 45–55 820: 819: 306:Cemented carbides 245:Scales and values 18:Rockwell hardness 16:(Redirected from 1506: 1446: 1445: 1443: 1442: 1428: 1422: 1421: 1419: 1417: 1402: 1396: 1393: 1387: 1384: 1375: 1374: 1364: 1340: 1334: 1333: 1315: 1309: 1308: 1291: 1285: 1283: 1282: 1281: 1272:, archived from 1264: 1258: 1257: 1256: 1255: 1246:, archived from 1238: 1232: 1231: 1229: 1227: 1213: 1207: 1206: 1204: 1202: 1187: 1181: 1180: 1173: 1167: 1166: 1159: 1153: 1142: 1136: 1129: 1123: 1116: 1110: 1103: 1097: 1095: 1088: 1079: 1072: 1066: 1060: 1054: 1052: 1045: 1039: 1032: 1026: 1013: 1007: 992: 971:Tensile strength 941:Holger F. Struer 845: 844: 840: 767: 766: 762: 738: 737: 733: 706: 705: 701: 674: 673: 669: 642: 641: 637: 610: 609: 605: 578: 577: 573: 546: 545: 541: 514: 513: 509: 482: 481: 477: 450: 449: 445: 418: 417: 413: 336: 335: 331: 259: 255: 196: 194: 193: 188: 183: 113: 99: 56:tensile strength 21: 1514: 1513: 1509: 1508: 1507: 1505: 1504: 1503: 1484: 1483: 1455: 1450: 1449: 1440: 1438: 1430: 1429: 1425: 1415: 1413: 1404: 1403: 1399: 1394: 1390: 1385: 1378: 1341: 1337: 1330: 1316: 1312: 1306: 1292: 1288: 1279: 1277: 1266: 1265: 1261: 1253: 1251: 1240: 1239: 1235: 1225: 1223: 1215: 1214: 1210: 1200: 1198: 1188: 1184: 1175: 1174: 1170: 1161: 1160: 1156: 1143: 1139: 1130: 1126: 1117: 1113: 1104: 1100: 1091: 1089: 1082: 1073: 1069: 1061: 1057: 1048: 1046: 1042: 1033: 1029: 1014: 1010: 993: 989: 984: 966:Shore durometer 927: 890:International ( 887: 842: 838: 837: 764: 760: 759: 735: 731: 730: 703: 699: 698: 671: 667: 666: 639: 635: 634: 607: 603: 602: 575: 571: 570: 543: 539: 538: 511: 507: 506: 479: 475: 474: 447: 443: 442: 415: 411: 410: 333: 329: 328: 247: 179: 159: 156: 155: 124: 118:Corp. in 1993. 109: 95: 64: 46:scale based on 28: 23: 22: 15: 12: 11: 5: 1512: 1502: 1501: 1499:Hardness tests 1496: 1482: 1481: 1476: 1471: 1466: 1461: 1454: 1453:External links 1451: 1448: 1447: 1423: 1397: 1388: 1376: 1335: 1328: 1310: 1304: 1286: 1259: 1233: 1208: 1182: 1168: 1154: 1137: 1124: 1111: 1105:V.E. Lysaght, 1098: 1080: 1067: 1055: 1040: 1027: 1008: 986: 985: 983: 980: 979: 978: 973: 968: 963: 958: 953: 948: 943: 938: 933: 926: 923: 922: 921: 920: 919: 909: 908: 907: 904: 901: 898: 886: 883: 875: 874: 871: 865: 826: 825: 818: 817: 813: 812: 809:Brale indenter 807:Also called a 804: 803: 799: 798: 795: 792: 789: 786: 783: 779: 778: 775: 772: 769: 757: 754: 750: 749: 746: 743: 740: 728: 725: 722: 718: 717: 714: 711: 708: 696: 693: 690: 686: 685: 682: 679: 676: 664: 661: 658: 654: 653: 650: 647: 644: 632: 629: 626: 622: 621: 618: 615: 612: 600: 597: 594: 590: 589: 586: 583: 580: 568: 565: 562: 558: 557: 554: 551: 548: 536: 533: 530: 526: 525: 522: 519: 516: 504: 501: 498: 494: 493: 490: 487: 484: 472: 469: 466: 462: 461: 458: 455: 452: 440: 437: 434: 430: 429: 426: 423: 420: 408: 405: 402: 398: 397: 394: 391: 388: 385: 382: 379: 375: 374: 371: 368: 361: 358: 355: 352: 348: 347: 344: 341: 338: 326: 323: 320: 316: 315: 312: 309: 303: 300: 297: 294: 290: 289: 284: 279: 276: 273: 266: 263: 246: 243: 238: 237: 234: 231: 228: 186: 182: 178: 175: 172: 169: 166: 163: 123: 120: 80:nondestructive 76:hardened steel 68:Die Kegelprobe 63: 60: 40:Rockwell scale 27:Hardness scale 26: 9: 6: 4: 3: 2: 1511: 1500: 1497: 1495: 1492: 1491: 1489: 1480: 1477: 1475: 1472: 1470: 1467: 1465: 1462: 1460: 1457: 1456: 1437: 1433: 1427: 1412:on 2008-05-31 1411: 1407: 1401: 1392: 1383: 1381: 1372: 1368: 1363: 1358: 1354: 1350: 1346: 1339: 1331: 1325: 1321: 1314: 1307: 1305:0-07-295358-6 1301: 1297: 1290: 1276:on 2009-07-14 1275: 1271: 1270: 1263: 1250:on 2010-01-29 1249: 1245: 1244: 1237: 1222: 1218: 1212: 1197: 1193: 1186: 1178: 1172: 1164: 1158: 1151: 1147: 1144:R.E. Chinn, " 1141: 1134: 1128: 1121: 1115: 1108: 1102: 1094: 1087: 1085: 1077: 1071: 1065: 1059: 1051: 1044: 1037: 1031: 1024: 1023: 1018: 1012: 1005: 1004:0-87170-389-0 1001: 997: 991: 987: 977: 974: 972: 969: 967: 964: 962: 959: 957: 954: 952: 949: 947: 944: 942: 939: 937: 934: 932: 929: 928: 917: 916: 914: 911:US standard ( 910: 905: 902: 899: 896: 895: 893: 889: 888: 882: 880: 879:case-hardened 872: 869: 866: 863: 859: 858: 857: 854: 851: 849: 835: 831: 822: 821: 814: 810: 805: 800: 796: 793: 790: 787: 784: 782:15N, 30N, 45N 780: 776: 773: 770: 758: 755: 753:15T, 30T, 45T 751: 747: 744: 741: 729: 726: 723: 720: 719: 715: 712: 709: 697: 694: 691: 688: 687: 683: 680: 677: 665: 662: 659: 656: 655: 651: 648: 645: 633: 630: 627: 624: 623: 619: 616: 613: 601: 598: 595: 592: 591: 587: 584: 581: 569: 566: 563: 560: 559: 555: 552: 549: 537: 534: 531: 528: 527: 523: 520: 517: 505: 502: 499: 496: 495: 491: 488: 485: 473: 470: 467: 464: 463: 459: 456: 453: 441: 438: 435: 432: 431: 427: 424: 421: 409: 406: 403: 400: 399: 395: 392: 389: 386: 383: 380: 377: 376: 372: 369: 366: 362: 359: 356: 353: 350: 349: 345: 342: 339: 327: 324: 321: 318: 317: 313: 310: 307: 304: 301: 298: 295: 292: 291: 288: 285: 283: 280: 277: 274: 271: 267: 264: 261: 260: 254: 252: 242: 235: 232: 229: 226: 225: 224: 221: 219: 215: 210: 208: 204: 200: 184: 180: 176: 173: 170: 167: 164: 161: 152: 148: 144: 136: 128: 119: 117: 112: 105: 103: 98: 92: 91:United States 88: 83: 81: 77: 73: 69: 59: 57: 52: 49: 45: 41: 32: 19: 1439:. Retrieved 1435: 1426: 1414:. Retrieved 1410:the original 1400: 1391: 1352: 1348: 1338: 1319: 1313: 1295: 1289: 1278:, retrieved 1274:the original 1268: 1262: 1252:, retrieved 1248:the original 1242: 1236: 1224:. Retrieved 1220: 1211: 1201:21 September 1199:. Retrieved 1195: 1185: 1171: 1157: 1149: 1140: 1127: 1114: 1106: 1101: 1075: 1070: 1063: 1058: 1043: 1035: 1030: 1020: 1011: 995: 990: 876: 862:knife blades 855: 852: 829: 827: 808: 286: 281: 268:Major Load ( 265:Abbreviation 248: 239: 222: 211: 206: 202: 198: 153: 149: 145: 141: 106: 84: 67: 65: 53: 39: 37: 1416:18 February 1355:(23): 4–5. 1226:18 February 1096:, Nov 1924. 1053:, Feb 1919. 1034:G.L. Kehl, 881:specimens. 848:sheet metal 830:superficial 214:engineering 102:Bristol, CT 87:Connecticut 1488:Categories 1441:2010-06-23 1436:Matweb.com 1280:2009-06-19 1254:2010-09-10 982:References 785:15, 30, 45 756:15, 30, 45 218:metallurgy 885:Standards 365:pearlitic 174:− 1371:20603457 925:See also 834:ceramics 275:Indenter 197:, where 44:hardness 961:Mineral 841:⁄ 763:⁄ 734:⁄ 702:⁄ 670:⁄ 638:⁄ 606:⁄ 574:⁄ 542:⁄ 510:⁄ 478:⁄ 446:⁄ 414:⁄ 332:⁄ 116:Instron 89:in the 72:Brinell 62:History 1369:  1326:  1302:  1002:  94:holds 1367:S2CID 797:1000 777:1000 262:Scale 42:is a 1418:2022 1324:ISBN 1300:ISBN 1228:2022 1203:2021 1000:ISBN 868:Axes 828:The 748:500 716:500 684:500 652:500 620:500 588:500 556:500 524:500 492:500 460:500 428:500 396:500 373:500 346:500 314:500 216:and 205:and 38:The 1357:doi 1148:," 892:ISO 794:100 774:100 745:130 727:150 724:HRV 713:130 695:100 692:HRS 681:130 660:HRR 649:130 631:150 628:HRP 617:130 599:100 596:HRM 585:130 564:HRL 553:130 535:150 532:HRK 521:130 500:HRH 489:130 471:150 468:HRG 457:130 436:HRF 425:130 407:100 404:HRE 393:100 384:100 381:HRD 370:100 357:150 354:HRC 343:130 325:100 322:HRB 311:100 296:HRA 278:Use 270:kgf 1490:: 1434:. 1379:^ 1365:. 1353:65 1351:. 1347:. 1219:. 1194:. 1083:^ 915:) 894:) 850:. 843:16 765:16 663:60 567:60 503:60 480:16 448:16 439:60 334:16 299:60 253:. 82:. 58:. 1444:. 1420:. 1373:. 1359:: 1332:. 1284:. 1230:. 1205:. 1179:. 1165:. 1015:" 1006:. 839:1 761:1 736:2 732:1 721:V 704:2 700:1 689:S 672:2 668:1 657:R 640:4 636:1 625:P 608:4 604:1 593:M 576:4 572:1 561:L 544:8 540:1 529:K 512:8 508:1 497:H 476:1 465:G 444:1 433:F 416:8 412:1 401:E 378:D 351:C 330:1 319:B 293:A 287:h 282:N 272:) 207:h 203:N 199:d 185:d 181:/ 177:h 171:N 168:= 165:R 162:H 20:)

Index

Rockwell hardness

hardness
indentation hardness
tensile strength
Brinell
hardened steel
nondestructive
Connecticut
United States
U.S. patent 1,294,171
Bristol, CT
U.S. patent 1,516,207
Instron


engineering
metallurgy
dimensionless number
kgf
Cemented carbides
pearlitic
ceramics
sheet metal
knife blades
Axes
case-hardened
ISO
ASTM International
Brinell hardness test

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