Knowledge

Polishing (metalworking)

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Wooden wheels have emery or other abrasives glued onto them and are used to polish flat surfaces and maintain good edges. There are many types of cloth wheels. Cloth wheels that are cemented together are very hard and used for rough work, whereas other cloth wheels that are sewn and glued together are not as aggressive. There are cloth wheels that are not glued or cemented, and instead are sewn and have metal side plates for support. Solid felt wheels are popular for fine finishes. Hard roughing wheels can be made by cementing together
962: 945: 934: 912: 905: 855: 838: 827: 816: 809: 802: 782: 773: 760: 720: 701: 679: 668: 657: 589: 582: 575: 545: 534: 512: 501: 490: 471: 449: 438: 427: 416: 403: 383: 372: 361: 138:. The cut motion is designed to give a uniform, smooth, semi-bright surface finish. This is achieved by moving the workpiece against the rotation of the buffing wheel, while using medium to hard pressure. The color motion gives a clean, bright, shiny surface finish. This is achieved by moving the workpiece with the rotation of the buffing wheel, while using medium to light pressure. 119:
until the desired finish is achieved. The rough (i.e. large grit) passes remove imperfections within the metal surface like pits, nicks, lines and scratches. The finer abrasives leave progressively finer lines that are not visible to the naked eye. A no. 8 ("mirror") finish requires polishing and buffing compounds, and polishing wheels attached to high speed polishing machines or
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The condition of the material at hand determines what type of abrasive will be applied. The first stage, if the material is unfinished, starts with a rough abrasive (perhaps 60 or 80 grit) and each subsequent stage uses a finer abrasive, such as 120, 180, 220/240, 320, 400 and higher grit abrasives,
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Polishing operations for items such as chisels, hammers, screwdrivers, wrenches, etc., are given a fine finish but not plated. In order to achieve this finish four operations are required: roughing, dry fining, greasing, and coloring. Note that roughing is usually done on a solid grinding wheel and
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Polishing wheels come in a wide variety of types to fulfil a wide range of needs. The most common materials used for polishing wheels are wood, leather, canvas, cotton cloth, plastic, felt, paper, sheepskin, impregnated rubber, canvas composition, and wool; leather and canvas are the most common.
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The removal of oxidization (tarnish) from metal objects is accomplished using a metal polish or tarnish remover; this is also called polishing. To prevent further unwanted oxidization, polished metal surfaces may be coated with wax, oil, or lacquer. This is of particular concern for copper alloy
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or unbleached. Specific types include: sisal, spiral sewn, loose cotton, canton flannel, domet flannel, denim, treated spiral sewn, cushion, treated vented, untreated vented, string buff, finger buff, sisal rope, mushroom, facer, tampered, scrubbing mushroom, hourglass buff, rag, "B", climax,
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to remove microscopic layers of metal from a base surface. This method of polishing can be fine-tuned to give a wide range of finishes, from matte to mirror-bright. Electropolishing also has an advantage over traditional manual polishing in that the finished product will not experience the
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applied to the work wheel. Polishing is a more aggressive process, while buffing is less harsh, which leads to a smoother, brighter finish. A common misconception is that a polished surface has a mirror-bright finish, however, most mirror-bright finishes are actually buffed.
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A tarnished and unpolished silver bowl (left) and a polished silver piece (right). There is a visible difference in cleanliness and color. The piece held above the two bowls has also been polished. (These pieces are part of an 18th-century silver
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The following chart will help in deciding which wheels and compounds to use when polishing different materials. This chart is a starting point and experienced polishers may vary the materials used to suit different applications.
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for an extra fine polish the greasing operation may be broken up into two operations: rough greasing and fine greasing. However, for inexpensive items money is saved by only performing the first two operations.
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When polishing brass (a softer metal) there are often minute marks in the metal caused by impurities. To smooth out the finer marks, the surface is polished with a very fine (600) grit,
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Polishing is often used to enhance the appearance of an item, prevent contamination of instruments, remove oxidation, create a reflective surface, or prevent corrosion in pipes. In
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under a microscope. Silicon-based polishing pads or a diamond solution can be used in the polishing process. Polishing stainless steel can also increase its sanitary benefits.
1173: 168:, etc., is technically a buffing operation because it uses a loose abrasive, but removes a significant amount of material, like polishing. 1025:= A dryer, almost greaseless wheel - designed to polish without any cutting action. Safe on thin plates. Use on its own wheel. 1045:= Jeweller’s Rouge, designed to polish without any cutting action. Safe on thin plates. Use on its own wheel. Abrasive: 1222: 1241: 1013:= Blizzard compound, used for color and final finish of harder metals, has a cutting action. Abrasive: white 40: 224:
paper disks. Softer paper wheels are made from felt paper. Most wheels are run at approximately 7500
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is the abrasive used in green compounds that are typically used to finish ferrous metals (steels).
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Compound, a coarse abrasive material for removal of scratches, pits, paint, rust etc. Abrasive:
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processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather
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Polishing may be used to enhance and restore the looks of certain metal parts or object on
8: 1034: 1001:= Tripoli compound used for general purpose cut and color on most soft metals. Abrasive: 213: 1160: 82:, polishing is used to create a flat, defect-free surface for examination of a metal's 1218: 1099: 1094: 1089: 197: 98: 94: 1046: 1014: 189: 177: 62:
refers to processes that uses an abrasive that is glued to the work wheel, while
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Oberg, Erik; Jones, Franklin D.; Horton, Holbrook L.; Ryffel, Henry H. (2000),
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is known as fine glazing or blue glazing. Sand buffing, when used on
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While used less extensively than traditional mechanical polishing,
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is an alternative form of polishing that uses the principles of
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abrasives are used on high tensile strength metals, such as
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abrasives are used on hard and brittle substances, such as
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Buffing wheels, also known as mops, are either made from
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When buffing there are two types of buffing motions: the
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The care and preservation of historical brass and bronze
1033:= Used exclusively for Stainless Steel. Abrasive: green 1210: 145:, then buffed to a mirror finish with an airflow mop. 127:, or it may be automated using specialized equipment. 27:
Abrasive process for creating smooth finished surfaces
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Copper, brass, aluminium, pot metal & soft metals
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traditionally associated with the polishing process.
1217:(26th ed.), New York: Industrial Press Inc., 16:"Buffing" redirects here. For nail polishing, see 1233: 252:Common buffing compound and wheel combinations 1193: 1191: 1123: 1121: 1119: 1117: 1115: 200:, and low tensile strength metals, such as 188:, tough iron, and nonferrous alloys. Gray 244:swansdown, airflow, coolair, and bullet. 1188: 1112: 29: 1234: 1175:Use Of Kerosene In Polishing Metals 959: 942: 931: 909: 902: 852: 835: 824: 813: 806: 799: 779: 770: 757: 717: 698: 676: 665: 654: 586: 579: 572: 542: 531: 509: 498: 487: 468: 446: 435: 424: 413: 400: 380: 369: 358: 90:products such as brass and bronze. 13: 14: 1258: 1136: 960: 943: 932: 910: 903: 853: 836: 825: 814: 807: 800: 780: 771: 758: 718: 699: 677: 666: 655: 587: 580: 573: 543: 532: 510: 499: 488: 469: 447: 436: 425: 414: 401: 381: 370: 359: 1204: 1058: 1166: 1153: 1130: 262:Silver, gold & thin plates 1: 171: 7: 1078: 961: 944: 933: 911: 904: 854: 837: 826: 815: 808: 801: 781: 772: 759: 719: 700: 678: 667: 656: 588: 581: 574: 544: 533: 511: 500: 489: 470: 448: 437: 426: 415: 402: 382: 371: 360: 265:Nickel & chrome plating 250: 10: 1263: 628: 113: 41:Indianapolis Museum of Art 15: 1161:What is Electropolishing? 273: 270: 267: 264: 261: 258: 39:in the collection of the 1105: 1085:Abrasive flow machining 226:surface feet per minute 44: 20:. For other uses, see 33: 1242:Grinding and lapping 1214:Machinery's Handbook 1067:and other vehicles, 1035:chromium(III) oxide 253: 214:chromium(III) oxide 251: 45: 1100:Surface finishing 1050: 1038: 1026: 1018: 1006: 994: 974: 973: 1254: 1227: 1198: 1195: 1186: 1184: 1183: 1182: 1170: 1164: 1157: 1151: 1149: 1148: 1147: 1134: 1128: 1125: 1095:Knife sharpening 1090:Electropolishing 1041: 1029: 1021: 1009: 997: 981: 964: 963: 947: 946: 936: 935: 914: 913: 907: 906: 857: 856: 840: 839: 829: 828: 818: 817: 811: 810: 804: 803: 784: 783: 775: 774: 762: 761: 722: 721: 703: 702: 681: 680: 670: 669: 659: 658: 591: 590: 584: 583: 577: 576: 547: 546: 536: 535: 514: 513: 503: 502: 492: 491: 473: 472: 451: 450: 440: 439: 429: 428: 418: 417: 405: 404: 385: 384: 374: 373: 363: 362: 274:Stainless steel 271:Steel & iron 254: 198:cemented carbide 99:electrochemistry 95:electropolishing 1262: 1261: 1257: 1256: 1255: 1253: 1252: 1251: 1232: 1231: 1225: 1207: 1202: 1201: 1197:Oberg, p. 1440. 1196: 1189: 1180: 1178: 1172: 1171: 1167: 1158: 1154: 1145: 1143: 1135: 1131: 1127:Oberg, p. 1439. 1126: 1113: 1108: 1081: 1061: 1047:Iron(III) oxide 1015:aluminium oxide 519:Canton flannel 239:cloth and come 190:silicon carbide 178:aluminium oxide 176:White and grey 174: 121:electric drills 116: 58:. 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Green 134:and the 68:abrasive 629:  570:String 158:cutlery 114:Process 64:buffing 48:Buffing 37:epergne 1221:  868:Green 741:White 690:Brown 634:Black 458:Loose 338:Sisal 233:cotton 210:copper 208:, and 182:carbon 154:knives 1106:Notes 1031:GREEN 1011:WHITE 999:BROWN 991:Emery 987:Emery 983:BLACK 797:Blue 327:Rough 318:Rough 309:Rough 300:Rough 291:Rough 282:Rough 202:brass 56:strop 1219:ISBN 1065:cars 1023:BLUE 919:Red 237:wool 196:and 184:and 156:and 106:and 78:and 50:are 22:Buff 1043:RED 235:or 1238:: 1190:^ 1114:^ 1071:, 985:= 204:, 164:, 43:). 1228:. 1185:. 1163:" 1159:" 1150:. 1049:. 1037:. 1017:. 1005:. 993:. 24:.

Index

Nail buffing
Buff

epergne
Indianapolis Museum of Art
finishing
strop
abrasive
metallography
metallurgy
microstructure
electropolishing
electrochemistry
compression
deformation
electric drills
die grinder
copper plated
knives
cutlery
German silver
white metal
aluminium oxide
carbon
alloy steel
silicon carbide
grey iron
cemented carbide
brass
aluminium

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