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Hydrogen embrittlement

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1079:(RSL) method for quantitatively testing for the Hydrogen Embrittlement threshold stress for the onset of Hydrogen-Induced Cracking due to platings and coatings from Internal Hydrogen Embrittlement (IHE) and Environmental Hydrogen Embrittlement (EHE). F1624 provides a rapid, quantitative measure of the effects of hydrogen both from internal sources and external sources (which is accomplished by applying a selected voltage in an electrochemical cell). The F1624 test is performed by comparing a standard fast-fracture tensile strength to the fracture strength from a 26: 961:
minimally affected while retaining the desired properties would also provide an optimal solution. Much research has been done to catalog the compatibility of certain metals with hydrogen. Tests such as ASTM F1624 can also be used to rank alloys and coatings during materials selection to ensure (for instance) that the threshold of cracking is below the threshold for hydrogen-assisted stress corrosion cracking. Similar tests can also be used during quality control to more effectively qualify materials being produced in a rapid and comparable manner.
349: 553: 1050:(RSL) method per ASTM F1624 and (2) the sustained load test, which takes 200 hours. The sustained load test is still included in many legacy standards, but the RSL method is increasingly being adopted due to speed, repeatability, and the quantitative nature of the test. The RSL method provides an accurate ranking of the effect of hydrogen from both internal and external sources. 1090:. While the title now explicitly includes the word fasteners, F1940 was not originally intended for these purposes. F1940 is based on the F1624 method and is similar to F519 but with different root radius and stress concentration factors. When specimens exhibit a threshold cracking of 75% of the net fracture strength, the plating bath is considered to be 'non-embrittling'. 1016:
Most analytical methods for hydrogen embrittlement involve evaluating the effects of (1) internal hydrogen from production and/or (2) external sources of hydrogen such as cathodic protection. For steels, it is important to test specimens in the lab that are at least as hard (or harder) than the final
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or polymer coatings, offer additional protection against hydrogen embrittlement. These coatings form a physical barrier between the metal surface and the environment. They provide excellent adhesion, flexibility, and resistance to environmental factors. Organic coatings can be applied through various
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or "baking", is used to overcome the weaknesses of methods such as electroplating which introduce hydrogen to the metal, but is not always entirely effective because a sufficient time and temperature must be reached. Tests such as ASTM F1624 can be used to rapidly identify the minimum baking time (by
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offer several advantages in the context of hydrogen embrittlement prevention. The coating materials used in this process are often composed of materials with excellent resistance to hydrogen diffusion, such as ceramics or cermet alloys. These materials have a low permeability to hydrogen, creating a
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Chemical conversion coatings are another effective method for surface protection. These coatings are typically formed through chemical reactions between the metal substrate and a chemical solution. The conversion coating chemically reacts with the metal surface, resulting in a thin, tightly adhering
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Coatings act as a barrier between the metal substrate and the surrounding environment, hindering the ingress of hydrogen atoms. These coatings can be applied through various techniques such as electroplating, chemical conversion coatings, or organic coatings. The choice of coating depends on factors
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Metals can be exposed to hydrogen from two types of sources: gaseous hydrogen and hydrogen chemically generated at the metal surface. Gaseous hydrogen is molecular hydrogen and does not cause embrittlement though it can cause hot hydrogen attack (see below). It is the atomic hydrogen from chemical
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measurements where the measured crack growth rates can be an order of magnitude higher in hydrogen than in air. That this effect is due to adsorption, which saturates when the crack surface is completely covered, is understood from the weak dependence of the effect on the pressure of hydrogen.
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Another way of preventing this problem is through materials selection. This will build an inherent resistance to this process and reduce the need of post processing or constant monitoring for failure. Certain metals or alloys are highly susceptible to this issue, so choosing a material that is
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solution containing metal ions. By applying an electric current, the metal ions are reduced and form a metallic coating on the substrate. Electroplating can provide an excellent protective layer that enhances corrosion resistance and reduces the susceptibility to hydrogen embrittlement.
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Hydrogen embrittlement is the effect where a previously embrittled material has low fracture toughness whatever atmosphere it is tested in. Environmental embrittlement is the effect when the low fracture toughness is only observed when the testing happens in that atmosphere.
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Hydrogen embrittlement is a volume effect: it affects the volume of the material. Environmental embrittlement is a surface effect where molecules from the atmosphere surrounding the material under test are adsorbed onto the fresh crack surface. This is most clearly seen from
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Apart from arc welding, the most common problems are from chemical or electrochemical processes which, by reduction of hydrogen ions or water, generate hydrogen atoms at the surface, which rapidly dissolve in the metal. One of these chemical reactions involves
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iron is also susceptible, though austempered steel (and possibly other austempered metals) displays increased resistance to hydrogen embrittlement. NASA has reviewed which metals are susceptible to embrittlement and which only prone to hot hydrogen attack:
1032:. The test focuses on hydrogen embrittlement of copper alloys, including a metallographic evaluation (method A), testing in a hydrogen charged chamber followed by metallography (method B), and method C is the same as B but includes a bend test. 985:
protective layer. Examples of conversion coatings include chromate, phosphate, and oxide coatings. These coatings not only provide a barrier against hydrogen diffusion but also enhance the corrosion resistance of the metal.
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at internal surfaces and localised plasticity at crack tips that assist in the propagation of cracks. There is a great variety of mechanisms that have been proposed and investigated as to the cause of brittleness once
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but not in steels, and hydrogen-induced blistering, which only occurs at high hydrogen concentrations and does not require the presence of stress. However, hydrogen embrittlement is almost always distinguished from
860:, welding rods have to be perfectly dried in an oven at the appropriate temperature and duration before use. Another way to minimize the formation of hydrogen is to use special low-hydrogen electrodes for welding 556:
Steels were embrittled with hydrogen through cathodic charging. Heat treatment (baking) was used to reduce hydrogen content. Lower bake times resulted in quicker fracture times due to higher hydrogen content.
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In the case of welding, often pre-heating and post-heating the metal is applied to allow the hydrogen to diffuse out before it can cause any damage. This is specifically done with high-strength steels and
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in steels, and most metals are relatively immune to hydrogen embrittlement at temperatures above 150 °C. Hydrogen embrittlement requires the presence of both atomic ("diffusible") hydrogen and a
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parts will be. Ideally, specimens should be made of the final material or the nearest possible representative, as fabrication can have a profound impact on resistance to hydrogen-assisted cracking.
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Testing the fracture toughness of hydrogen-charged, embrittled specimens is complicated by the need to keep charged specimens very cold, in liquid nitrogen, to prevent the hydrogen diffusing away.
478:): Interstitial hydrogen lowers the stress required for metal atoms to fracture apart. HEDE can only occur when the local concentration of hydrogen is high, such as due to the increased hydrogen 1608:
Li, Hanyu; Niu, Ranming; Li, Wei; Lu, Hongzhou; Cairney, Julie; Chen, Yi-Sheng (September 2022). "Hydrogen in pipeline steels: Recent advances in characterization and embrittlement mitigation".
1141:, generally known as 'the Cheesegrater', suffered from hydrogen embrittlement in steel bolts, with three bolts failing in 2014 and 2015. Most of the 3,000 bolts were replaced at a cost of £6m. 934:, a relatively low number of samples can be used to pinpoint this value). Then the same test can be used as a quality control check to evaluate if baking was sufficient on a per-batch basis. 368:
Hydrogen embrittlement is a complex process involving a number of distinct contributing micro-mechanisms, not all of which need to be present. The mechanisms include the formation of brittle
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caused by the suppression of dislocation emission at the crack tip by dissolved hydrogen. This prevents the crack tip rounding-off, so the sharp crack then leads to brittle-cleavage failure.
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properties of steels. This is entirely expected given the nature of the embrittlement mechanisms proposed for fast fracture. In general hydrogen embrittlement has a strong effect on high-
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processes that introduce hydrogen. They may also experience long-term failures any time from weeks to decades after being placed in service due to accumulation of hydrogen over time from
2430:"ASTM G142 - 98(2011) Standard Test Method for Determination of Susceptibility of Metals to Embrittlement in Hydrogen Containing Environments at High Pressure, High Temperature, or Both" 2164: 902:
Hydrogen embrittlement can be prevented through several methods, all of which are centered on minimizing contact between the metal and hydrogen, particularly during fabrication and the
957:. Due to the time needed to re-combine hydrogen atoms into the hydrogen molecules, hydrogen cracking due to welding can occur over 24 hours after the welding operation is completed. 385:
into the metal. In recent years, it has become widely accepted that HE is a complex process dependent on material and environment, so that no single mechanism applies exclusively.
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If the metal has not yet started to crack, hydrogen embrittlement can be reversed by removing the hydrogen source and causing the hydrogen within the metal to diffuse out through
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is not generally considered susceptible to hydrogen embrittlement. As an example of severe hydrogen embrittlement, the elongation at failure of 17-4PH precipitation hardened
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Dolan, Michael D.; Kochanek, Mark A.; Munnings, Christopher N.; McLennan, Keith G.; Viano, David M. (February 2015). "Hydride phase equilibria in V–Ti–Ni alloy membranes".
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pockets. The mechanisms (there are many) by which hydrogen causes embrittlement in steels are not comprehensively understood and continue to be explored and studied.
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Standard Test Method for Determination of Susceptibility of Metals to Embrittlement in Hydrogen Containing Environments at High Pressure, High Temperature, or Both
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and other sources. Numerous failures have been reported in the hardness range from HRC 32-36 and above; therefore, parts in this range should be checked during
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formation: The formation of brittle hydrides with the parent material allows cracks to propagate in a brittle fashion. This is particularly a problem with
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Tartaglia, John; Lazzari, Kristen; et al. (March 2008). "A Comparison of Mechanical Properties and Hydrogen Embrittlement Resistance of Austempered
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Safety Standard for Hydrogen and Hydrogen Systems: Guidelines for Hydrogen System Design, Materials Selection, Operations, Storage, and Transportation
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The essential facts about the nature of hydrogen embrittlement have been known since the 19th century. Hydrogen embrittlement is maximised at around
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After a manufacturing process or treatment which may cause hydrogen ingress, the component should be baked to remove or immobilize the hydrogen.
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attack which causes embrittlement because the atomic hydrogen dissolves quickly into the metal at room temperature. Gaseous hydrogen is found in
2409:"ASTM F1459 - 06(2012): Standard Test Method for Determination of the Susceptibility of Metallic Materials to Hydrogen Gas Embrittlement (HGE)" 2342: 1106: 2485:"ASTM F1940 - 07a(2014) Standard Test Method for Process Control Verification to Prevent Hydrogen Embrittlement in Plated or Coated Fasteners" 1340:. Washington, DC: Office of Safety and Mission Assurance, National Aeronautics and Space Administration. 1997-10-29. p. A-93. NSS 1740.16 2506:"ASTM F519 - 17a Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation of Plating/Coating Processes and Service Environments" 2598: 976:
is a commonly used method to deposit a protective layer onto the metal surface. This process involves immersing the metal substrate into an
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Standard Test Method for Residual Embrittlement in Metallic Coated, Externally Threaded Articles, Fasteners, and Rod-Inclined Wedge Method
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While most failures in practice have been through fast failure, there is experimental evidence that hydrogen also affects the
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Internal pressure: At high hydrogen concentrations, absorbed hydrogen species recombine in voids to form hydrogen molecules (H
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Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation of Plating/Coating Processes and Service Environments
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Standard Test Method for Measurement of Hydrogen Embrittlement Threshold in Steel by the Incremental Step Loading Technique
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Standard Test Method for Determination of the Susceptibility of Metallic Materials to Hydrogen Gas Embrittlement (HGE) Test
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Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation of Plating/Coating Processes and Service Environments
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M J Cheaitani and R J Pargeter, TWI, paper presented at the International Steel and Hydrogen Conference 28 September 2011.
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required for cracks in the metal to initiate and propagate, resulting in embrittlement. Hydrogen embrittlement occurs in
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Standard Test Method for Process Control Verification to Prevent Hydrogen Embrittlement in Plated or Coated Fasteners
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Fernandez-Sousa, Rebeca (2020). "Analysis of the influence of microstructural traps on hydrogen assisted fatigue".
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practice, in which hydrogen is released from moisture, such as in the coating of welding electrodes or from damp
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practice where the load is held for hour(s) at each step. In many cases it can be performed in 30 hours or less.
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in the span, after only two weeks of service, with the failure attributed to embrittlement (see details above).
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Djukic, M.B.; et al. (2015). "Hydrogen damage of steels: A case study and hydrogen embrittlement model".
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Robertson, Ian M.; Sofronis, P.; Nagao, A.; Martin, M. L.; Wang, S.; Gross, D. W.; Nygren, K. E. (2015).
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such as the type of metal, the operating environment, and the specific requirements of the application.
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was measured to drop from 17% to only 1.7% when smooth specimens were exposed to high-pressure hydrogen
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Hydrogen embrittlement as a term can be used to refer specifically to the embrittlement that occurs in
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Standard Test Methods for Detection of Cuprous Oxide (Hydrogen Embrittlement Susceptibility) in Copper
2632: 1433: 1187: 1064:. The test uses a cylindrical tensile specimen tested into an enclosure pressurized with hydrogen or 803: 506:: Hydrogen can induce phase transformations in some materials, and the new phase may be less ductile. 443: 410: 103: 20: 296:. Hydrogen can be introduced into the metal during manufacturing by the presence of moisture during 1533: 1080: 1076: 1047: 1046:. There are 7 different samples designs and the two most commons tests are (1) the rapid test, the 826: 405:
forming on the specimen surface, designated hydrogen-induced blistering. These effects can reduce
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decreases, so the likelihood that hydrogen embrittlement will lead to fracture increases. In
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Fracture Mechanics Techniques for Assessing the Effects of Hydrogen on Steel Properties
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During manufacture, hydrogen can be dissolved into the component by processes such as
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Phase Transformations & Complex Properties Research Group, Cambridge University
1371: 1177: 1109:)Test methods for selecting metallic materials resistant to hydrogen embrittlement. 1004: 907: 874: 869: 853: 783: 561: 541: 487: 277: 273: 265: 233: 2208: 1918: 766:
tests, but the severity is much reduced compared with the same effect in fatigue.
2602: 1841: 1824: 1167: 1162: 1157: 939: 671: 631: 604: 573: 439: 257: 241: 226: 2557:"Cheesegrater bolts to cost Severfield £6m after Leadenhall building loses five" 1950: 1933: 1629: 1797: 1770: 1284: 1134: 998: 973: 787: 659: 569: 483: 353: 293: 2087: 1743: 1718: 1681:"Hydrogen embrittlement revisited by in situ electrochemical nanoindentations" 1578: 1310: 1309:
Jewett, R. P.; Walter, R. J.; Chandler, W. T.; Frohmberg, R. P. (1973-03-01).
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Morlet, J. G. (1958). "A new concept in hydrogen embrittlement in steels".
1881: 1857: 1376: 1359: 849: 524: 373: 305: 2484: 2408: 841:. The reaction of the zinc with water introduced hydrogen into the steel. 486:
field at a crack tip, at stress concentrators, or in the tension field of
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are more susceptible to hydrogen embrittlement than mid-strength steels.
245: 1653:"What is high temperature hydrogen attack (HTHA) / hot hydrogen attack?" 674:, not because exposure of copper to external steam causes the problem). 552: 2010: 1993: 1127: 947: 698: 500:
alloys, while most other structural alloys do not easily form hydrides.
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During service use, hydrogen can be dissolved into the metal from wet
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should be avoided, as should increased contact with elements such as
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There are many other related standards for hydrogen embrittlement:
2191: 1787: 1197: 951: 943: 799: 694: 686: 592: 520: 497: 451: 357: 328: 324: 210: 186: 73: 43: 2363: 2235:"A Failure Analysis of Hydrogen Embrittlement in Bridge Fasteners" 1858:"Atomic mechanism and prediction of hydrogen embrittlement in iro" 1462:"What is hydrogen embrittlement? – Causes, effects and prevention" 1008:
robust barrier against hydrogen ingress into the metal substrate.
1057:. The test uses a diaphragm loaded with a differential pressure. 807: 791: 706: 596: 402: 369: 337: 320: 301: 297: 68: 1994:"Effect of Hydrogen in aluminium and aluminium alloys: A review" 1973:(Recent case studies in Engineering Failure Analysis): 485–498. 1116: 1065: 989: 911: 709:
formation, resulting in irregular volume expansion and reduced
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at a crack tip. HELP results in crack propagation by localised
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to induce crack growth, although that stress may be applied or
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Lynch, S. P. (2011-01-01), Raja, V. S.; Shoji, Tetsuo (eds.),
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of HRC 32 may be susceptible to early hydrogen cracking after
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of less than 1000 MPa (~145,000 psi) or hardness of less than
2130:"Technical Reference for Hydrogen Compatibility of Materials" 1904: 1308: 954: 891:(SSC), a significant problem for the oil and gas industries. 852:. To avoid atomic hydrogen formation in the high temperature 682: 667: 655: 646: 312: 198: 1716: 1021: 625:
can be embrittled if exposed to hot hydrogen. The hydrogen
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A common case of embrittlement during manufacture is poor
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Resources on hydrogen embrittlement, Cambridge University
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failed during testing. Catastrophic failures occurred in
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or through misapplication of protection measures such as
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Hydrogen embrittles a variety of metals including steel,
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Environmental embrittlement is also observed to reduce
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Vergani, Laura; Colombo, Chiara; et al. (2014).
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occurring in the surrounding material, which gives a
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Reduction in ductility of a metal exposed to hydrogen
2264:"Steel fasteners failure by hydrogen embrittlement" 2023: 2021: 1944:(20th European Conference on Fracture): 1167–1172. 717:). This is a particular issue when looking for non- 544:). Sandia has also produced a comprehensive guide. 2395:"ADDRESSING HYDROGEN PERMEATION AND EMBRITTLEMENT" 2139: 1024:standards for testing for hydrogen embrittlement: 705:significant amounts of hydrogen. This can lead to 2608:A Sandia National Lab technical reference manual. 677: 629:through the copper and reacts with inclusions of 193:solid metals. Once absorbed, hydrogen lowers the 2619: 2061: 2018: 1991: 1434:"Prevention of Hydrogen Embrittlement in Steels" 229:are less susceptible to hydrogen embrittlement. 2176: 658:), which then forms pressurized bubbles at the 2449:ASTM STP 543, "Hydrogen Embrittlement Testing" 2387: 2261: 1822: 1775:Journal of the Mechanics and Physics of Solids 1712: 1710: 1708: 1610:Journal of Natural Gas Science and Engineering 1311:"Hydrogen environment embrittlement of metals" 837:) rods were left wet for 5 years before being 744: 741:and very little effect on high-cycle fatigue. 315:and similar metals at relatively low hydrogen 2262:Ferraz, M. Teresa; Oliveira, Manuela (2008). 2228: 2226: 143: 2257: 2255: 1117:Notable failures from hydrogen embrittlement 244:. Hydrogen embrittlement increases at lower 2294: 2292: 2148:The Journal of the Iron and Steel Institute 1992:Ambat, Rajan; Dwarakadasa (February 1996). 1705: 1674: 1672: 1670: 1351: 2223: 2068:Metallurgical and Materials Transactions A 1818: 1816: 1768: 1723:Metallurgical and Materials Transactions A 1567:Journal of Failure Analysis and Prevention 1364:Proceedings of the Royal Society of London 1122:In 2013, six months prior to opening, the 925:. This de-embrittlement process, known as 510: 150: 136: 2458: 2375:. Fastenal Company Engineering Department 2298: 2252: 2190: 2123: 2121: 2119: 2117: 2115: 2113: 2009: 1949: 1840: 1796: 1786: 1742: 1607: 1601: 1411: 1401: 1375: 1102:) Resistance to Hydrogen-Induced Cracking 2364:Federal Engineering and Design Support. 2357: 2289: 2027: 1900: 1898: 1667: 1644: 1427: 1425: 1423: 1358:Johnson, William H. (31 December 1875). 551: 347: 24: 2158: 1813: 1764: 1762: 1560: 1357: 713:(because metallic hydrides are fragile 670:is directly produced inside the copper 458:Hydrogen decreased dislocation emission 2620: 2170: 2145: 2127: 2110: 1964: 1931: 1526: 1485: 1271: 1269: 1267: 1265: 1263: 1261: 1259: 1257: 1255: 773: 2596:Hydrogen purity plays a critical role 2316: 1895: 1556: 1554: 1454: 1431: 1420: 1224: 2529: 1855: 1849: 1759: 1678: 1220: 1218: 1216: 1214: 607:to ensure they are not susceptible. 2232: 2066:Quenched and Tempered 4340 Steel". 2037:. New York: Harmony Books. p.  1719:"Hydrogen Embrittlement Understood" 1512:10.1146/annurev.ms.08.080178.001551 1275: 1252: 1124:East Span of the Oakland Bay Bridge 964: 644:, forming 2 metallic Cu atoms and 189:. Hydrogen atoms are small and can 13: 2271:Ciência e Tecnologia dos Materiais 1932:Djukic, M.B.; et al. (2014). 1551: 1492:Annual Review of Materials Science 1488:"Hydrogen Embrittlement of Steels" 1321:from the original on May 25, 2024. 993:methods, including spray coating, 14: 2659: 2579: 1979:10.1016/j.engfailanal.2015.05.017 1211: 906:. Embrittling procedures such as 519:(at high temperatures only), and 334:high temperature hydrogen attack 2549: 2523: 2498: 2477: 2452: 2443: 2422: 2401: 2335: 2310: 2055: 1985: 1958: 1925: 1907:Journal of Alloys and Compounds 1276:Lee, Jonathan A. (April 2016). 29:Hydrogen-induced cracking (HIC) 2530:Mair, Lucy (14 January 2015). 2461:Hydrogen Embrittlement Testing 1856:Song, Jun (11 November 2012). 1479: 1325: 1302: 678:Vanadium, nickel, and titanium 272:(as may be encountered during 1: 2299:Yun Chung (2 December 2014). 2209:10.1016/j.actamat.2020.08.030 1998:Bulletin of Materials Science 1919:10.1016/j.jallcom.2014.10.081 1655:. TWI - The Welding Institute 1651:TWI – The Welding Institute. 1561:Louthan, M. R. (2008-06-01). 1204: 897: 466:ductile-to-brittle transition 343: 2613:Hydrogen embrittlement, NASA 1967:Engineering Failure Analysis 1842:10.1016/j.proeng.2014.06.299 1769:Haiyang Yu (February 2009). 472:Hydrogen enhanced decohesion 417:Hydrogen enhanced localised 362:scanning electron microscopy 268:sources of hydrogen include 7: 1951:10.1016/j.mspro.2014.06.190 1630:10.1016/j.jngse.2022.104709 1486:Oriani, R A (August 1978). 1466:TWI - The Welding Institute 1145: 745:Environmental embrittlement 534:austenitic stainless steels 442:at the crack tip with less 323:formation, which occurs in 185:of a metal due to absorbed 99:Metal-induced embrittlement 10: 2664: 2319:Welding Processes Handbook 1938:Procedia Materials Science 1798:10.1016/j.jmps.2018.08.020 1011: 1005:Thermally sprayed coatings 988:Organic coatings, such as 724: 426:): Hydrogen increases the 171:hydrogen-assisted cracking 89:Liquid metal embrittlement 18: 2321:. Elsevier. p. 115. 2088:10.1007/s11661-007-9451-8 1744:10.1007/s11661-015-2836-1 1579:10.1007/s11668-008-9133-x 1231:Stress Corrosion Cracking 1188:Stress corrosion cracking 804:electrochemical machining 613: 583:of steels increases, the 547: 395:hydrogen-induced cracking 181:), is a reduction in the 175:hydrogen-induced cracking 104:Stress corrosion cracking 21:Stress corrosion cracking 1534:"Hydrogen Embrittlement" 1278:"Hydrogen Embrittlement" 1081:Rising step load testing 1077:Rising step load testing 1048:Rising step load testing 540:(including alloys, e.g. 536:, aluminium and alloys, 36:Mechanical failure modes 2128:Marchi, C. San (2012). 889:sulfide stress cracking 570:Hardness Rockwell Scale 560:Steel with an ultimate 511:Material susceptibility 109:Sulfide stress cracking 2591:Hydrogen embrittlement 2536:constructionnews.co.uk 2463:. ASTM International. 1538:Metallurgy for Dummies 1377:10.1098/rspl.1874.0024 1283:. NASA. Archived from 1173:Low hydrogen annealing 930:testing using careful 927:low hydrogen annealing 557: 365: 300:or while the metal is 250:higher-strength steels 163:Hydrogen embrittlement 79:Hydrogen embrittlement 30: 2643:Materials degradation 1139:122 Leadenhall Street 932:design of experiments 904:electrolysis of water 697:have a high hydrogen 555: 504:Phase transformations 464:simulations reveal a 351: 28: 2317:Weman, Klas (2011). 1829:Procedia Engineering 1370:(156–163): 168–179. 1193:White etching cracks 862:high-strength steels 701:, and can therefore 589:high-strength steels 217:, and their alloys. 2201:2020AcMat.199..253F 2080:2008MMTA...39..559T 1735:2015MMTA...46.2323R 1622:2022JNGSE.10504709L 1504:1978AnRMS...8..327O 1020:There are numerous 827:cathodic protection 774:Sources of hydrogen 664:steam embrittlement 601:cathodic protection 591:, anything above a 290:cathodic protection 94:Mechanical overload 2601:2013-03-01 at the 2459:Raymond L (1974). 2011:10.1007/BF02744792 1679:Barnoush, Afrooz. 1432:Bhadhesia, Harry. 1183:Oxygen-free copper 1105:ISO 11114-4:2005 ( 1100:NACE International 1098:NACE TM0284-2003 ( 1086:ASTM F1940 is the 1071:ASTM F1624 is the 1053:ASTM F1459 is the 760:fracture toughness 585:fracture toughness 558: 462:Molecular dynamics 450:appearance to the 381:hydrogen has been 366: 284:(typically due to 31: 2470:978-0-8031-0373-3 2328:978-0-85709-518-3 2048:978-1-4000-4760-4 1298:– via CORE. 1240:978-1-84569-673-3 1153:Hydrogen analyzer 1060:ASTM G142 is the 1042:ASTM F519 is the 1035:ASTM B839 is the 1028:ASTM B577 is the 739:low-cycle fatigue 715:ceramic materials 488:edge dislocations 286:aqueous corrosion 238:mechanical stress 169:), also known as 160: 159: 54:Corrosion fatigue 2655: 2633:Electrochemistry 2573: 2572: 2570: 2568: 2553: 2547: 2546: 2544: 2542: 2527: 2521: 2520: 2518: 2516: 2502: 2496: 2495: 2493: 2492: 2481: 2475: 2474: 2456: 2450: 2447: 2441: 2440: 2438: 2437: 2426: 2420: 2419: 2417: 2416: 2405: 2399: 2398: 2391: 2385: 2384: 2382: 2380: 2370: 2361: 2355: 2354: 2352: 2350: 2339: 2333: 2332: 2314: 2308: 2307: 2305: 2296: 2287: 2286: 2284: 2282: 2268: 2259: 2250: 2249: 2247: 2245: 2230: 2221: 2220: 2194: 2174: 2168: 2162: 2156: 2155: 2143: 2137: 2136: 2134: 2125: 2108: 2107: 2059: 2053: 2052: 2034:Why Things Break 2025: 2016: 2015: 2013: 1989: 1983: 1982: 1962: 1956: 1955: 1953: 1929: 1923: 1922: 1902: 1893: 1892: 1890: 1888: 1874:10.1038/nmat3479 1862:Nature Materials 1853: 1847: 1846: 1844: 1820: 1811: 1810: 1800: 1790: 1766: 1757: 1756: 1746: 1729:(6): 2323–2341. 1714: 1703: 1702: 1700: 1698: 1692: 1686:. Archived from 1685: 1676: 1665: 1664: 1662: 1660: 1648: 1642: 1641: 1605: 1599: 1598: 1558: 1549: 1548: 1546: 1544: 1530: 1524: 1523: 1483: 1477: 1476: 1474: 1472: 1458: 1452: 1451: 1449: 1447: 1438: 1429: 1418: 1417: 1415: 1405: 1379: 1355: 1349: 1348: 1346: 1345: 1339: 1329: 1323: 1322: 1306: 1300: 1299: 1297: 1295: 1289: 1282: 1273: 1250: 1249: 1248: 1247: 1222: 1178:Nascent hydrogen 965:Surface Coatings 940:low alloy steels 886: 883: 882: 870:hydrogen sulfide 812:hot roll forming 660:grain boundaries 653: 643: 640: 639: 562:tensile strength 542:beryllium copper 411:tensile strength 280:, or cleaning), 258:pressure vessels 234:room temperature 227:stainless steels 201:, as well as in 152: 145: 138: 33: 32: 2663: 2662: 2658: 2657: 2656: 2654: 2653: 2652: 2618: 2617: 2603:Wayback Machine 2582: 2577: 2576: 2566: 2564: 2555: 2554: 2550: 2540: 2538: 2528: 2524: 2514: 2512: 2504: 2503: 2499: 2490: 2488: 2483: 2482: 2478: 2471: 2457: 2453: 2448: 2444: 2435: 2433: 2428: 2427: 2423: 2414: 2412: 2407: 2406: 2402: 2393: 2392: 2388: 2378: 2376: 2368: 2366:"Embrittlement" 2362: 2358: 2348: 2346: 2341: 2340: 2336: 2329: 2315: 2311: 2303: 2297: 2290: 2280: 2278: 2266: 2260: 2253: 2243: 2241: 2231: 2224: 2179:Acta Materialia 2175: 2171: 2163: 2159: 2144: 2140: 2132: 2126: 2111: 2060: 2056: 2049: 2026: 2019: 1990: 1986: 1963: 1959: 1930: 1926: 1903: 1896: 1886: 1884: 1854: 1850: 1821: 1814: 1767: 1760: 1715: 1706: 1696: 1694: 1690: 1683: 1677: 1668: 1658: 1656: 1649: 1645: 1606: 1602: 1559: 1552: 1542: 1540: 1532: 1531: 1527: 1484: 1480: 1470: 1468: 1460: 1459: 1455: 1445: 1443: 1436: 1430: 1421: 1356: 1352: 1343: 1341: 1337: 1331: 1330: 1326: 1307: 1303: 1293: 1291: 1287: 1280: 1274: 1253: 1245: 1243: 1241: 1223: 1212: 1207: 1202: 1168:Hydrogen safety 1163:Hydrogen piping 1158:Hydrogen damage 1148: 1119: 1014: 967: 900: 881: 878: 877: 876: 873: 816:heat treatments 776: 747: 727: 680: 672:crystal lattice 650: 645: 638: 635: 634: 633: 630: 616: 605:quality control 574:stainless steel 550: 513: 440:ductile failure 392: 346: 266:Electrochemical 156: 23: 17: 12: 11: 5: 2661: 2651: 2650: 2645: 2640: 2635: 2630: 2616: 2615: 2610: 2605: 2593: 2588: 2581: 2580:External links 2578: 2575: 2574: 2563:. 17 June 2015 2548: 2522: 2497: 2476: 2469: 2451: 2442: 2421: 2400: 2386: 2356: 2334: 2327: 2309: 2288: 2277:(1/2): 128–133 2251: 2239:Corrosionpedia 2233:Francis, Rob. 2222: 2169: 2157: 2138: 2109: 2054: 2047: 2029:Eberhart, Mark 2017: 2004:(1): 103–114. 1984: 1957: 1924: 1894: 1868:(2): 145–151. 1848: 1812: 1758: 1704: 1666: 1643: 1600: 1573:(3): 289–307. 1550: 1525: 1498:(1): 327–357. 1478: 1453: 1419: 1350: 1324: 1301: 1290:on Feb 5, 2021 1251: 1239: 1209: 1208: 1206: 1203: 1201: 1200: 1195: 1190: 1185: 1180: 1175: 1170: 1165: 1160: 1155: 1149: 1147: 1144: 1143: 1142: 1135:City of London 1131: 1118: 1115: 1114: 1113: 1110: 1103: 1092: 1091: 1084: 1069: 1058: 1051: 1040: 1033: 1013: 1010: 999:powder coating 974:Electroplating 966: 963: 923:heat treatment 899: 896: 879: 788:electroplating 775: 772: 746: 743: 726: 723: 679: 676: 648: 636: 621:which contain 615: 612: 549: 546: 512: 509: 508: 507: 501: 491: 484:tensile stress 469: 455: 414: 401:), as well as 390: 360:, observed by 354:hardened steel 345: 342: 317:concentrations 294:electroplating 248:. In general, 158: 157: 155: 154: 147: 140: 132: 129: 128: 127: 126: 121: 116: 111: 106: 101: 96: 91: 86: 81: 76: 71: 66: 61: 56: 51: 46: 38: 37: 15: 9: 6: 4: 3: 2: 2660: 2649: 2646: 2644: 2641: 2639: 2636: 2634: 2631: 2629: 2626: 2625: 2623: 2614: 2611: 2609: 2606: 2604: 2600: 2597: 2594: 2592: 2589: 2587: 2584: 2583: 2562: 2558: 2552: 2537: 2533: 2526: 2511: 2507: 2501: 2486: 2480: 2472: 2466: 2462: 2455: 2446: 2431: 2425: 2410: 2404: 2396: 2390: 2374: 2367: 2360: 2344: 2338: 2330: 2324: 2320: 2313: 2302: 2295: 2293: 2276: 2272: 2265: 2258: 2256: 2240: 2236: 2229: 2227: 2218: 2214: 2210: 2206: 2202: 2198: 2193: 2188: 2184: 2180: 2173: 2166: 2161: 2153: 2149: 2142: 2131: 2124: 2122: 2120: 2118: 2116: 2114: 2105: 2101: 2097: 2093: 2089: 2085: 2081: 2077: 2074:(3): 559–76. 2073: 2069: 2065: 2058: 2050: 2044: 2040: 2036: 2035: 2030: 2024: 2022: 2012: 2007: 2003: 1999: 1995: 1988: 1980: 1976: 1972: 1968: 1961: 1952: 1947: 1943: 1939: 1935: 1928: 1920: 1916: 1912: 1908: 1901: 1899: 1883: 1879: 1875: 1871: 1867: 1863: 1859: 1852: 1843: 1838: 1834: 1830: 1826: 1819: 1817: 1808: 1804: 1799: 1794: 1789: 1784: 1780: 1776: 1772: 1765: 1763: 1754: 1750: 1745: 1740: 1736: 1732: 1728: 1724: 1720: 1713: 1711: 1709: 1693:on 2011-05-18 1689: 1682: 1675: 1673: 1671: 1654: 1647: 1639: 1635: 1631: 1627: 1623: 1619: 1615: 1611: 1604: 1596: 1592: 1588: 1584: 1580: 1576: 1572: 1568: 1564: 1557: 1555: 1539: 1535: 1529: 1521: 1517: 1513: 1509: 1505: 1501: 1497: 1493: 1489: 1482: 1467: 1463: 1457: 1442: 1435: 1428: 1426: 1424: 1414: 1409: 1404: 1399: 1395: 1391: 1387: 1383: 1378: 1373: 1369: 1365: 1361: 1354: 1336: 1335: 1328: 1320: 1316: 1312: 1305: 1286: 1279: 1272: 1270: 1268: 1266: 1264: 1262: 1260: 1258: 1256: 1242: 1236: 1232: 1228: 1221: 1219: 1217: 1215: 1210: 1199: 1196: 1194: 1191: 1189: 1186: 1184: 1181: 1179: 1176: 1174: 1171: 1169: 1166: 1164: 1161: 1159: 1156: 1154: 1151: 1150: 1140: 1136: 1132: 1129: 1125: 1121: 1120: 1111: 1108: 1104: 1101: 1097: 1096: 1095: 1089: 1085: 1082: 1078: 1074: 1070: 1067: 1063: 1059: 1056: 1052: 1049: 1045: 1041: 1038: 1034: 1031: 1027: 1026: 1025: 1023: 1018: 1009: 1006: 1002: 1000: 996: 991: 986: 982: 979: 975: 971: 962: 958: 956: 953: 949: 945: 941: 935: 933: 928: 924: 919: 917: 913: 909: 908:acid pickling 905: 895: 892: 890: 885: 871: 865: 863: 859: 855: 851: 847: 842: 840: 836: 832: 828: 824: 819: 817: 813: 809: 805: 801: 797: 793: 789: 785: 781: 771: 767: 765: 764:fast fracture 761: 756: 753: 742: 740: 736: 732: 722: 720: 716: 712: 708: 704: 700: 696: 692: 688: 684: 675: 673: 669: 665: 661: 657: 652: 642: 628: 624: 620: 619:Copper alloys 611: 608: 606: 602: 598: 594: 590: 586: 582: 577: 575: 571: 567: 563: 554: 545: 543: 539: 535: 531: 526: 522: 518: 505: 502: 499: 495: 494:Metal hydride 492: 489: 485: 481: 477: 473: 470: 467: 463: 459: 456: 453: 449: 445: 441: 437: 433: 429: 425: 421: 420: 415: 412: 408: 404: 400: 396: 388: 387: 386: 384: 380: 375: 371: 363: 359: 355: 350: 341: 339: 335: 330: 326: 322: 318: 314: 309: 307: 303: 299: 295: 291: 287: 283: 279: 275: 271: 267: 263: 259: 253: 251: 247: 243: 239: 235: 230: 228: 224: 220: 216: 212: 208: 204: 200: 196: 192: 188: 184: 180: 176: 172: 168: 164: 153: 148: 146: 141: 139: 134: 133: 131: 130: 125: 122: 120: 117: 115: 114:Thermal shock 112: 110: 107: 105: 102: 100: 97: 95: 92: 90: 87: 85: 82: 80: 77: 75: 72: 70: 67: 65: 62: 60: 57: 55: 52: 50: 47: 45: 42: 41: 40: 39: 35: 34: 27: 22: 2648:Metalworking 2565:. 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Retrieved 1285:the original 1244:, retrieved 1230: 1093: 1087: 1072: 1061: 1054: 1043: 1036: 1029: 1019: 1015: 1003: 987: 983: 972: 968: 959: 942:such as the 936: 920: 901: 893: 866: 850:welding rods 843: 820: 777: 768: 757: 748: 728: 681: 663: 617: 609: 578: 559: 514: 475: 471: 457: 436:dislocations 423: 416: 398: 394: 367: 310: 306:welding rods 254: 246:strain rates 231: 178: 174: 170: 166: 162: 161: 78: 2567:22 December 2349:24 February 2281:18 December 2244:18 December 1913:: 276–281. 1887:22 December 1697:18 December 1659:16 December 1543:18 December 1471:18 December 1446:17 December 1294:18 December 1128:shear bolts 995:dip coating 978:electrolyte 846:arc welding 835:zinc-plated 796:carbonizing 780:phosphating 525:Austempered 444:deformation 352:Crack in a 2622:Categories 2491:2015-02-24 2487:. Astm.org 2436:2015-02-24 2432:. Astm.org 2415:2015-02-24 2411:. Astm.org 2345:. Astm.org 2192:2008.05452 1788:1807.05101 1616:: 104709. 1344:2022-06-27 1246:2022-06-10 1205:References 948:molybdenum 898:Prevention 831:galvanized 798:, surface 699:solubility 568:32 on the 480:solubility 428:nucleation 419:plasticity 379:diffusible 374:decohesion 344:Mechanisms 19:See also: 2628:Corrosion 2217:221103811 2104:136866718 2096:1073-5623 1781:: 41–60. 1753:136682331 1638:250713252 1587:1864-1245 1520:0084-6600 1394:0370-1662 1386:2053-9126 916:phosphate 839:tensioned 823:corrosion 719:palladium 711:ductility 666:(because 517:aluminium 407:ductility 383:dissolved 282:corrosion 262:pipelines 223:aluminium 183:ductility 49:Corrosion 2638:Hydrogen 2599:Archived 2541:21 April 2515:21 April 2373:Fastenal 2031:(2003). 1882:23142843 1807:56081700 1595:51738408 1413:97579399 1319:Archived 1317:. NASA. 1198:Zircotec 1146:See also 952:vanadium 944:chromium 800:cleaning 784:pickling 695:titanium 687:vanadium 627:diffuses 593:hardness 581:strength 532:alloys, 521:titanium 498:vanadium 452:fracture 432:movement 403:blisters 370:hydrides 358:hydrogen 329:vanadium 325:titanium 274:pickling 242:residual 211:titanium 191:permeate 187:hydrogen 124:Yielding 74:Fracture 44:Buckling 2397:. 2023. 2197:Bibcode 2185:: 253. 2076:Bibcode 1731:Bibcode 1618:Bibcode 1500:Bibcode 1133:In the 1012:Testing 856:of the 808:welding 792:casting 752:fatigue 731:fatigue 725:Fatigue 707:hydride 597:plating 579:As the 482:in the 448:brittle 356:due to 338:methane 321:hydride 298:welding 292:), and 278:etching 69:Fouling 64:Fatigue 2561:cityam 2467:  2325:  2215:  2102:  2094:  2045:  1880:  1805:  1751:  1636:  1593:  1585:  1518:  1410:  1403:113285 1400:  1392:  1384:  1237:  1066:helium 990:paints 955:alloys 912:sulfur 854:plasma 833:(i.e. 814:, and 735:stress 703:absorb 693:, and 691:nickel 683:Alloys 623:oxygen 614:Copper 548:Steels 538:copper 530:nickel 364:(SEM). 313:steels 302:molten 225:, and 219:Copper 215:cobalt 207:nickel 199:steels 195:stress 84:Impact 2379:9 May 2369:(PDF) 2304:(PDF) 2267:(PDF) 2213:S2CID 2187:arXiv 2154:: 37. 2133:(PDF) 2100:S2CID 1803:S2CID 1783:arXiv 1749:S2CID 1691:(PDF) 1684:(PDF) 1634:S2CID 1591:S2CID 1437:(PDF) 1408:S2CID 1398:JSTOR 1382:eISSN 1338:(PDF) 1288:(PDF) 1281:(PDF) 997:, or 887:) in 668:steam 656:water 270:acids 59:Creep 2569:2020 2543:2018 2517:2018 2465:ISBN 2381:2015 2351:2015 2323:ISBN 2283:2020 2246:2020 2092:ISSN 2043:ISBN 1889:2020 1878:PMID 1699:2020 1661:2020 1583:ISSN 1545:2020 1516:ISSN 1473:2020 1448:2020 1390:ISSN 1315:NTRS 1296:2020 1235:ISBN 1022:ASTM 914:and 476:HEDE 430:and 424:HELP 409:and 327:and 260:and 203:iron 119:Wear 2205:doi 2183:199 2152:189 2084:doi 2006:doi 1975:doi 1946:doi 1915:doi 1911:622 1870:doi 1837:doi 1793:doi 1779:123 1739:doi 1727:46A 1626:doi 1614:105 1575:doi 1508:doi 1372:doi 1107:ISO 858:arc 762:in 685:of 566:HRC 434:of 399:HIC 288:or 179:HIC 173:or 2624:: 2559:. 2534:. 2508:. 2371:. 2291:^ 2275:20 2273:. 2269:. 2254:^ 2237:. 2225:^ 2211:. 2203:. 2195:. 2181:. 2150:. 2112:^ 2098:. 2090:. 2082:. 2072:39 2070:. 2064:vs 2041:. 2039:65 2020:^ 2002:19 2000:. 1996:. 1971:58 1969:. 1940:. 1936:. 1909:. 1897:^ 1876:. 1866:12 1864:. 1860:. 1833:74 1831:. 1827:. 1815:^ 1801:. 1791:. 1777:. 1773:. 1761:^ 1747:. 1737:. 1725:. 1721:. 1707:^ 1669:^ 1632:. 1624:. 1612:. 1589:. 1581:. 1569:. 1565:. 1553:^ 1536:. 1514:. 1506:. 1494:. 1490:. 1464:. 1439:. 1422:^ 1406:. 1396:. 1388:. 1380:. 1368:23 1366:. 1362:. 1313:. 1254:^ 1229:, 1213:^ 1137:, 918:. 864:. 818:. 810:, 806:, 802:, 794:, 790:, 786:, 782:, 737:, 689:, 632:Cu 523:. 460:: 308:. 276:, 264:. 221:, 213:, 209:, 205:, 167:HE 2571:. 2545:. 2519:. 2494:. 2473:. 2439:. 2418:. 2383:. 2353:. 2331:. 2306:. 2285:. 2248:. 2219:. 2207:: 2199:: 2189:: 2135:. 2106:. 2086:: 2078:: 2051:. 2014:. 2008:: 1981:. 1977:: 1954:. 1948:: 1942:3 1921:. 1917:: 1891:. 1872:: 1845:. 1839:: 1809:. 1795:: 1785:: 1755:. 1741:: 1733:: 1701:. 1663:. 1640:. 1628:: 1620:: 1597:. 1577:: 1571:8 1547:. 1522:. 1510:: 1502:: 1496:8 1475:. 1450:. 1416:. 1374:: 1347:. 1068:. 1039:. 950:/ 946:/ 884:S 880:2 875:H 872:( 654:( 651:O 649:2 647:H 641:O 637:2 490:. 474:( 454:. 422:( 413:. 397:( 391:2 177:( 165:( 151:e 144:t 137:v

Index

Stress corrosion cracking

Buckling
Corrosion
Corrosion fatigue
Creep
Fatigue
Fouling
Fracture
Hydrogen embrittlement
Impact
Liquid metal embrittlement
Mechanical overload
Metal-induced embrittlement
Stress corrosion cracking
Sulfide stress cracking
Thermal shock
Wear
Yielding
v
t
e
ductility
hydrogen
permeate
stress
steels
iron
nickel
titanium

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