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Dragline excavator

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dragline application in 1924. Page also invented the arched dragline bucket, a design still commonly used today by draglines from many other manufacturers, and in the 1960s pioneered an archless bucket design. With its walking mechanism badly behind that of competitor Monighan (see below), Page updated their mechanism to an eccentric drive in 1935. This much improved mechanism gave a proper elliptical motion and was used until 1988. Page modernized its draglines further with the 700 series in 1954. Page's largest dragline was the Model 757 delivered to the Obed Mine near Hinton, Alberta in 1983. It featured a 75-yard bucket on a 298-foot boom and an operating weight of 4,500 tons. In 1988, Harnischfeger Corporation (
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invented the first walking mechanism for a dragline. The device, known as the Martinson Tractor, was installed on a Monighan dragline, creating the first walking dragline. This gave Monighan a significant advantage over other draglines and the company prospered. The cam mechanism was further improved in 1925 by eliminating the drag chains for the shoes and changing to a cam wheel running in an oval track. This gave the shoe a proper elliptical motion. The first dragline using the new mechanism was the 3-W available in 1926. So popular were these machines that the name Monighan became a generic term for dragline. In the early 1930s,
728:. It represents the first fundamental change to draglines for almost a century, since the invention of the 'miracle hitch'. Instead of using two ropes (the hoist rope and the drag rope) to manipulate the bucket, a UDD machine uses four ropes, two hoist and two drag. This allows the dragline operator to have much greater selectivity in when to pick up the bucket, and in how the bucket may be dumped. UDD machines generally have higher productivity than a standard dragline, but often have greater mechanical issues. Within the mining industry, there is still much debate as to whether UDD improvements justify their costs. 29: 484: 449: 221: 574: 400: 348: 309: 256:
increased and in 1924 they reached an agreement to build Marion draglines from 1 to 8 cubic yards capacity. In 1927, they built Type-7 1-yard and Type-460 1.5-yard models. The deal to build Marion machines ended in 1936. R&R began building their own designs with the Type-4120 followed by the 4140 of 3.5 cubic yards. In 1958 the Ramsomes & Rapier division was sold to
937: 560:. Ruston's are a company also associated with drainage pumping engines. Electric drive systems were only used on the larger mining machines, most modern machines use a diesel-hydraulic drive, as machines are seldom in one location long enough to justify the cost of installing a substation and supply cables. 226: 225: 222: 339:. Once the bucket had passed the vertical, the hoist cable would be released thus throwing the bucket. On smaller draglines, a skilled operator could make the bucket land about one-half the length of the jib further away than if it had just been dropped. On larger draglines, this is not a common practice. 227: 415:
place too much pressure on the ground, and have great difficulty under the immense weight of the dragline. Maximum speed is only at most a few metres per minute, since the feet must be repositioned for each step. If travelling medium distances (about 30–100 km), a special dragline carrier can be
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50–100 million. A typical bucket has a volume ranging from 40 to 80 cubic yards (30 to 60 cubic metres), though extremely large buckets have ranged up to 220 cubic yards (168 cubic meters). The length of the boom ranges from 45 to 100 metres (148 to 328 ft). In a single cycle, it can move up to
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The market for draglines began shrinking rapidly after the boom of the 1960s and 1970s which led to more mergers. P&H's acquisition of Page in 1988 along with Bucyrus' acquisition of Ransomes & Rapier in 1988 and Marion in 1997 cut the number of worldwide suppliers of heavy draglines by more
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built for the Ohio Coal Company in 1969. This machine featured a 220-yard bucket on a 450-foot boom and weighed 14,500 tons. Bucyrus was itself acquired by heavy equipment and diesel engine maker, Caterpillar, in 2011. Caterpillar's largest dragline is the 8750 with a 169-yard bucket, 435-foot boom,
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was founded in 1869 by four engineers to build railway equipment and other heavy works. In 1914 they started building two small steam shovels as a result of a customer request. The rope-operated crowd system they built for this was patented and later sold to Bucyrus. After WWI, demand for excavators
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Draglines fall into two broad categories: those that are based on standard, lifting cranes, and the heavy units which have to be built on-site. Most crawler cranes, with an added winch drum on the front, can act as a dragline. These units (like other cranes) are designed to be temporarily dismantled
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to build draglines. Page built its first crude walking dragline in 1923. These used legs operated by rack and pinion on a separate frame that lifted the crane. The body was then pulled forward by chain on a roller track and then lowered again. Page developed the first diesel engines exclusively for
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In 1907, Monighan's Machine Works of Chicago became interested in manufacturing draglines when local contractor John W. Page placed an order for hoisting machinery to install one. In 1908, Monighan changed its name to the Monighan Machine Company. In 1913, a Monighan engineer named Oscar Martinson
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The primary limitations of draglines are their boom height and boom length, which limits where the dragline can dump the waste material. Another primary limitation is their dig depth, which is limited by the length of rope the dragline can utilize. Inherent with their construction, a dragline is
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Heavy Engineering Corporation Limited was the first Indian company to manufacture a walking dragline of 31-yard bucket capacity. HEC makes up to a 44-yard bucket. For comparison, this would be comparable to Caterpillar's Small Draglines 8000 series with a 42-yard bucket. HEC has supplied fifteen
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entered the dragline market in 1910 with the purchase of manufacturing rights for the Heyworth-Newman dragline excavator. Their "Class 14" dragline was introduced in 1911 as the first crawler mounted dragline. In 1912 Bucyrus helped pioneer the use of electricity as a power source for large
833: 166:, supports the bucket and hoist-coupler assembly from the boom. The dragrope is used to draw the bucket assembly horizontally. By skillful maneuver of the hoist and the dragropes the bucket is controlled for various operations. A schematic of a large dragline bucket system is shown below. 670:
The basic mechanical technology of draglines, unlike that of most equipment used in earth-moving, has remained relatively unchanged in design and control functions for almost 100 years. Some advances, however, have been made (such as hydraulic, then electro-hydraulic, controls (including
271:(established in 1880) built its first walking dragline with a simple single-crank mechanism in 1939. Its largest dragline was the 8950 sold to Amax Coal Company in 1973. It featured a 150-cubic yard bucket on a 310-foot boom and weighed 7,300 tons. Marion was acquired by Bucyrus in 1997. 224: 282:, produced dragline excavators from 1919 licensed by Bucyrus. After the merger with Monighan in 1946, Bucyrus began producing much larger machines using the Monighan walking mechanism such as the 800 ton 650-B which used a 15-yard bucket. Bucyrus' largest dragline was 535:
Smaller draglines were also commonly used before hydraulic excavators came into common use, the smaller draglines are now rarely used other than on river and gravel pit works. The small machines were of a mechanical drive with clutches. Firms such as
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was the world's largest ever dragline, being 487 ft (148 m) in length, weighing some 13,500 short tons (12,247 t), and hoisting a 220 cu yd (168.2 m) bucket that could move 325 short tons (295 t) of material at a
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brought in to transport the dragline. Above that distance, disassembly is generally required. But mining draglines due to their reach can work a large area from one position and do not need to constantly move along the face like smaller machines.
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began purchasing shares of Monighan stock with Monighan's approval. Bucyrus purchased a controlling interest and the joint company became known as Bucyrus-Monighan until the formal merger in 1946. The first walking dragline excavator in the
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in Australia have a long-term research project into automating draglines. Mining automation teams at QCAT, a CSIRO division; have been developing the automation technology since 1994. Automated systems include cruise control and
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grid at voltages of between 6.6 and 22 kV. A typical dragline weighing 4000 to 6000 tons, with a 55-cubic-metre bucket, can use up to 6 megawatts during normal digging operations. Because of this, many (possibly
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Most mining draglines are not diesel-powered like most other mining equipment. Their power consumption on order of several megawatts is so great that they have a direct connection to the
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most efficient excavating material below the level of their base. While a dragline can dig above itself, it does so inefficiently and is not suitable to load piled up material (as a
675:) and using simulation software to train new operators), are being pursued (such as improved automation systems), or are arguable as a step forward (as is "universal dig-dump" ( 376:) stories have been told about the blackout-causing effects of mining draglines. For instance, there is a long-lived story that, back in the 1970s, if all seven draglines at 436:
Despite their limitations, and their extremely high capital cost, draglines remain popular with many mines, due to their reliability, and extremely low waste removal cost.
69:. Much more efficient than even the largest of the latter, it enjoyed a heyday in extreme size for most of the 20th century, first becoming challenged by more efficient 143:
are among the largest mobile land machines ever built, weighing up to 13,500 tons, while the smallest and most common of the site-erected type weigh around 8,000 tons.
183: 209:. In 1914, P&H introduced the world's first gasoline engine powered dragline. In 1988, Page was acquired by Harnischfeger which makes the P&H line of 84:
4250-W put online in 1969 that swung a 220 cu yd (170 m), 325 ton capacity bucket, had a 310 feet (94 m) boom, and weighed 13,500 tons.
918: 935:, Bowtell, William John, "Improvements in or relating to Luffing Cranes.", issued 25 October 1917, assigned to Ransomes & Rapier Ltd. 1025: 202: 175: 544:
made models such as the RB10 which were popular for small building works and drainage work. Several of these can still be seen in the English
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from 1969 to 1991, and derived power from a 13,800 volt electrical supply. It was dismantled for $ 700,000 worth of recycled metal in 1999.
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Since draglines are typically large, complicated and very expensive, training new operators can be a tricky process. In the same way that
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produced a few diesel-electric excavators rather over 1/10th its size, the largest in Europe in the 1960s at 1400-1800 tons. One, named
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K. Pathak, K. Dasgupta, A. Chattopadhyay, "Determination of the working zone of a dragline bucket – A graphical approach", Doncaster,
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Crane & Excavator division. This became NCK-Rapier. The walking dragline division of NCK-Rapier was acquired by Bucyrus in 1988.
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In a typical cycle of excavation, the bucket is positioned above the material to be excavated. The bucket is then lowered and the
638: 503:), was the world's largest mobile earth-moving machine, weighing 13,500 tons and standing nearly 22 stories tall. It operated in 994:
Keith Haddoc, "Extreme Mining Machines – stripping shovels and draglines", pub by MBI, Appendix 4 Tables of capacities page 127
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is then drawn so that the bucket is dragged along the surface of the material. The bucket is then lifted by using the
1492: 999: 657: 624: 869:, Martinson, Oscar J., "Traction Mechanism.", issued 6 July 1926, assigned to Monighan Machine Co. 850:, Martinson, Oscar J., "Excavator-Tractor.", issued 23 June 1914, assigned to Monighan Machine Co. 113: 791: 888:, Martinson, Oscar J., "Traction Machine.", issued 10 May 1927, assigned to Monighan Machine Co. 812:, Martinson, Oscar J., "Excavator-Tractor.", issued 5 May 1914, assigned to Monighan Machine Co. 1134: 606: 595: 1523: 1487: 831:, Martinson, Oscar J., "Tractor.", issued 23 June 1914, assigned to Monighan Machine Co. 464: 268: 182:. By 1912, Page realized that building draglines was more lucrative than contracting, so he created the 1421: 885: 866: 847: 828: 809: 158:. The bucket is maneuvered by means of a number of ropes and chains. The hoist rope, powered by large 1533: 1127: 932: 257: 194: 291:
than half. Today, P&H and Caterpillar are the only remaining manufacturers of large draglines.
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software has been developed to assist new operators in learning how to control the machines.
460: 217:. P&H's largest dragline is the 9030C with a 160-yard bucket and up to a 425-foot boom. 1269: 697: 515: 252: 407:
In all but the smallest of draglines, movement is accomplished by "walking" using feet or
8: 1528: 206: 1538: 1477: 1437: 430: 524:, was used in a quarry from 1957 to 1974. After its working life at the first site in 1472: 995: 520: 412: 105: 101: 54: 696:. Working solutions include the proof-of-concept dragline swing cruise control on a 146:
A dragline bucket system consists of a large bucket which is suspended from a large
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in the 1950s, then superseded by them on the upper end from the 1970s on.
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and transported over the road on flatbed trailers. Draglines used in
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Piece of heavy equipment used in civil engineering and surface mining
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stripping shovels and draglines used in mining. An Italian company,
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driving rigs. These types are built by crane manufacturers such as
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The much larger type which is erected on site is commonly used in
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Four East Midlands Ironstone Tramways Part Three: Wellingborough
403:"Walking" dragline animation based on Martinson's patent of 1926 1504: 1231: 1174: 1090:, "Calculation of Dragline bucket pose under gravity loading", 978:"Dragline Digging Methods in Australian Strip Mines – A Survey" 332: 746:– generic class of machine of which draglines are a sub class 688: 529: 147: 327:
On crane-type draglines, the bucket can also be 'thrown' by
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on the drag cable. This would then swing the bucket like a
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wrapped it walked 13 miles (21 km) in 9 weeks to
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The largest walking dragline produced as of 2014 was
19:"Dragline" redirects here. For the album by Paw, see 919:
Narrow Gauge and Industrial Railway Modelling Review
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are of this smaller, crane type. These are used for
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and its diesel and electric powered descendant, the
884: 865: 846: 827: 808: 1515: 1042:"The Big Muskie – Remembering the walking giant" 975: 388:, Australia) turned simultaneously, they would 1135: 231:Marion 111-M Dragline in action. (30 seconds) 1071:(11 December 2009) accessed 19 December 2011 976:Mirabediny, H.; Baafi, E. (1 January 1998). 260:of Sheffield, which was combined with their 1016:(10 October 2008) accessed 1 November 2008] 776:Digging big – the world’s biggest draglines 1142: 1128: 658:Learn how and when to remove this message 563: 300:draglines to the Indian mining industry. 275:Bucyrus Foundry and Manufacturing Company 1011:"Maid Marian's journey becomes a 'drag'" 482: 398: 346: 307: 219: 27: 1026:"Paradise for Sidewalk Superintendents" 1516: 703: 342: 294: 191:) purchased Page Engineering Company. 76:The largest ever walking dragline was 1123: 903: 487:The walking mechanism on a preserved 351:Dragline excavating coal in Australia 174:The dragline was invented in 1904 by 1149: 897: 596:adding citations to reliable sources 567: 443: 355:A large dragline system used in the 1081:The Institution of mining engineers 758:– earliest type of mining excavator 439: 331:up to the jib and then releasing a 13: 495:The coal mining dragline known as 14: 1550: 1098: 712:have developed to train pilots, 572: 447: 1059: 1048: 1034: 1019: 1004: 988: 969: 944: 583:needs additional citations for 925: 878: 859: 840: 821: 802: 784: 769: 419: 1: 762: 682: 359:industry costs approximately 1092:Mechanism and machine theory 740:– alternative mining machine 303: 7: 731: 269:Marion Power Shovel Company 10: 1555: 982:Coal Operators' Conference 258:Newton, Chambers & Co. 247:Wellingborough iron quarry 169: 18: 1501: 1460: 1373: 1335: 1328: 1298: 1250: 1208: 1162: 1155: 1069:Dr Jonathan Roberts CSIRO 195:Harnischfeger Corporation 676: 189:P&H Mining Equipment 184:Page Engineering Company 94: 694:Digital Terrain Mapping 507:, in the U.S. state of 501:American Electric Power 491:1150 dragline in the UK 141:largest heavy draglines 1285:Bucket chain excavator 1280:Bucket-wheel excavator 1055:CSIRO research project 738:Bucket wheel excavator 719: 564:Technological advances 492: 463:page. You can help by 404: 364:450 tons of material. 352: 313: 287:and 8,350 ton weight. 232: 135:and more recently for 42: 1066:"Dragline Automation" 792:"A walking excavator" 516:Ransomes & Rapier 486: 402: 384:coal mine in central 350: 311: 253:Ransomes & Rapier 230: 127:operations to remove 31: 1524:Engineering vehicles 1503:Part of a series on 1270:Rocker Shovel Loader 798:: 249. 29 July 1916. 607:"Dragline excavator" 592:improve this article 514:The British firm of 796:The Literary Digest 704:Simulation software 343:Draglines in mining 312:Dragline excavator. 295:Other manufacturers 207:Henry Harnischfeger 197:was established as 1438:Articulated hauler 1275:Dragline excavator 726:universal dig-dump 493: 413:caterpillar tracks 405: 353: 314: 233: 47:dragline excavator 43: 1511: 1510: 1456: 1455: 1324: 1323: 1110:Bucyrus draglines 1105:P&H draglines 1029:Popular Mechanics 1014:The Daily Gleaner 913:. 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panning 1306:Fire-setting 1274: 1263:Steam shovel 1258:Power shovel 1227:Blasting cap 1190:Sledgehammer 1091: 1080: 1068: 1061: 1050: 1036: 1028: 1021: 1013: 1006: 990: 981: 971: 959:. Retrieved 955: 946: 927: 909: 899: 880: 861: 842: 823: 804: 795: 786: 778: 771: 756:Steam shovel 750:Power shovel 725: 723: 707: 686: 669: 654: 645: 635: 628: 621: 614: 602: 590:Please help 585:verification 582: 554:Lincolnshire 534: 519: 513: 494: 489:Bucyrus-Erie 469: 465:adding to it 461:Power Shovel 456: 435: 431:wheel loader 423: 406: 369:high-voltage 366: 354: 326: 315: 298: 289: 273: 266: 251: 238:Bucyrus-Erie 234: 193: 176:John W. Page 173: 145: 139:mining. The 125:strip-mining 122: 98: 86: 82:Bucyrus-Erie 75: 67:power shovel 63:steam shovel 46: 44: 34:Bucyrus-Erie 25: 1488:Ventilation 1468:Safety lamp 1406:Slate wagon 1290:Gold dredge 1088:Peter Corke 648:August 2024 427:rope shovel 420:Limitations 201:in 1884 by 1529:Excavators 1518:Categories 1433:Haul truck 1401:Quarry tub 1374:Horizontal 1365:Man engine 1195:Jackhammer 1180:Hand steel 1156:Excavation 961:19 October 956:hecltd.com 905:Quine, Dan 886:US 1627984 867:US 1591764 848:US 1101460 829:US 1101459 810:US 1095464 763:References 683:Automation 618:newspapers 497:Big Muskie 386:Queensland 374:apocryphal 322:hoist rope 284:Big Muskie 280:Fiorentini 156:wire ropes 129:overburden 89:Joy Global 78:Big Muskie 38:Big Muskie 1539:Draglines 1448:Reclaimer 1348:Headframe 1329:Transport 1242:Gunpowder 1223:Detonator 933:GB 110458 744:Excavator 673:joysticks 390:black out 304:Operation 249:in 1940. 137:oil sands 114:Link-Belt 51:excavator 36:in 1969, 32:Built by 1478:Headlamp 1396:Pit pony 1391:Mine car 1386:Minecart 1336:Vertical 1237:Dynamite 1210:Blasting 907:(2016). 732:See also 700:BE1370. 409:pontoons 337:pendulum 318:dragrope 53:used in 1443:Stacker 1422:Blondin 1413:Mantrip 1316:Hushing 1185:Crowbar 1170:Pickaxe 1083:, 1992. 632:scholar 558:Norfolk 542:Bucyrus 526:Rutland 392:all of 329:winding 211:shovels 170:History 1505:mining 1461:Safety 1232:Dualin 1200:Gezähe 1175:Shovel 998:  939:  892:  873:  854:  835:  816:  698:Tarong 634:  627:  620:  613:  605:  538:Ruston 521:SUNDEW 433:can). 333:clutch 215:cranes 160:diesel 150:-like 131:above 118:Hyster 1343:Hoist 1299:Other 1163:Tools 689:CSIRO 639:JSTOR 625:books 530:Corby 411:, as 148:truss 95:Types 41:pass. 1493:SCSR 1360:Whim 996:ISBN 963:2023 679:)): 611:news 546:Fens 540:and 509:Ohio 361:US$ 267:The 205:and 152:boom 133:coal 116:and 110:pile 106:road 80:, a 57:and 720:UDD 677:UDD 594:by 548:of 467:. 429:or 382:BHP 262:NCK 162:or 1520:: 1225:/ 980:. 954:. 917:: 794:. 552:, 120:. 45:A 1424:) 1420:( 1143:e 1136:t 1129:v 1044:. 984:. 965:. 921:. 661:) 655:( 650:) 646:( 636:· 629:· 622:· 615:· 588:. 474:) 470:( 23:.

Index

Dragline (album)

Bucyrus-Erie
Big Muskie
excavator
civil engineering
surface mining
steam shovel
power shovel
rotary excavators
Big Muskie
Bucyrus-Erie
Joy Global
civil engineering
road
pile
Link-Belt
Hyster
strip-mining
overburden
coal
oil sands
largest heavy draglines
truss
boom
wire ropes
diesel
electric motors
John W. Page
Chicago Canal

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