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John H. Hall (gunsmith)

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Despite a significant increase in rate of fire over muzzle-loading rifles and muskets, Hall's rifle design suffered from a gas leak around the interface of the removable chamber and the bore, resulting in the necessity of a heavier powder charge that still produced much less muzzle velocity than its muzzle-loading competition. No serious efforts were made to develop a seal to reduce the loss of gas from the breech. The penetrating ability of its .52-caliber ball for the rifle was only one-third of that of the muzzle-loaders, and the muzzle velocity of the carbine was 25 percent lower than that of the Jenks carbine, despite having similar barrel lengths and identical 70-grain powder charges.
156:. Hall proposed the concept of interchangeable parts to the Army in June 1816 and earned a contract for 1,000 of the "Model of 1819" Hall rifles from the War Department, with interchangeable parts being the chief condition. To fulfill it, Hall spent more than five years (and $ 150,000 of government funds) at 197:
Hall's rifle works design worked so well as that it had to undergo only minimal changes through the end of the Model 1819’s run in 1853. By 1842, 23,500 rifles and 13,682 Hall-North carbines had been produced, most at Harper's Ferry, earning Hall nearly $ 40,000 in royalty and patent-licensing fees.
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A trial was devised to test the rate of fire of Hall's breech-loading rifles in comparison to muzzle-loading rifles and Army-issue muzzle-loading muskets. A company of 38 men were given 10 minutes to load and fire at targets 100 yards distant. The company scored 164 hits (35% of the 464 shots fired)
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Hall's contract for 1,000 rifles was completed in 1825. When a three-man committee deployed by the US Ordnance Department to verify Hall’s process in fulfilling his rifle contract visited Harpers Ferry, they were floored by his results, and especially the machines. They lauded Hall’s “system, in the
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The men who had learned Hall's methods of interchangeable parts while working at Harper's Ferry went on to apply those methods to production of shoes, watches, clocks, bicycles, clothing, rubber goods, and, later, automobiles. Hall's methods transformed the United States from an economy of workshop
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ordered 200 rifles in December 1814. He regretfully turned down the contract because he was unable to meet the Army delivery deadline of 1815. Hall recognized individually fitted parts as the factor slowing rifle production and adapted his breech-loading design to the “uniformity principle,” widely
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Hall's cutting machines were designed for simplicity, to the point that “activity more necessary than judgment” and young boys or “common hands” could successfully run them. They both “functioned without any manual guidance but evidently ceased operation once the workpiece had been finished,”
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and achieve the dimension controls necessary for interchangeable parts. He employed metal-cutting machines attached with cutters and saws in the place of the standard heavy labor, made from cast-iron frames to ensure structural integrity and minimize vibrations from the mill’s belts. These
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Hall's methods were novel for the time. Hall transferred water power through a system of leather belts and pulleys to power his machines with unusual pace, greater than 3,000 revolutions per minute with efficiency, while most artisans used hand cutters and files. Like his contemporary
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Smith, Merritt Roe. "John H. Hall, Simeon North, and the Milling Machine: The Nature of Innovation among Antebellum Arms Makers." Technology and Culture. 4th edition. Volume 14. Johns Hopkins UP, 1973. pages 573-91. JSTOR. Web. 1 December
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Hall's innovations in construction, tools, controls, stops, and gauges all were advances in milling iron and machine tools. Together with Simeon North and other armorers, Hall contributed to the adoption of interchangeable parts and the
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with conventional muzzle-loading rifles and 208 hits (25% of the 845 shots fired) with the faster loading, but less accurate, army-issue smooth-bore muskets in comparison to 430 hits (36% of the 1198 shots fired) with Hall's rifles.
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allowing the worker to operate several at once. Hall himself even claimed “one boy by the aid of these machines can perform more work than ten men with files, in the same time, and with greater accuracy”.
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Gordon, Robert B. "Simeon North, John Hall, and Mechanized Manufacturing." Technology and Culture. 1st edition Volume 30. Johns Hopkins UP, 1989. pages 179-88. JSTOR. Web. 1 December 2010
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manufacture of small arms, entirely novel,” and one which could yield “the most beneficial results to the Country, especially, if carried into effect on a large scale”.
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Smith, Merritt Roe, "Harpers Ferry Armory and the New Technology: The Challenge of Change" Ithaca, New York: Cornell University Press, page 218
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machine-cut surfaces would then be hand filed to ensure fit and interchangeability, verified by a gauging system Hall had designed.
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in his spare time. He had taken an interest in firearms during militia service and focused on increasing the rapidity of loading.
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From the American system to mass production, 1800-1932 the development of manufacturing technology in the United States
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On May 21, 1811, Hall patented a single shot, breech-loading rifle in collusion with Washington, D.C. architect Dr.
219: 288:"InĹĽynier o ktĂłrym na pewno nie sĹ‚yszaĹ‚eĹ› - John Hall - TRIZ - Baza Wiedzy, Szkolenia, Warsztaty, WdroĹĽenia Feed" 416: 202: 72: 343:(Johns Hopkins Paperbacks ed., 1985. ed.). Baltimore: Johns Hopkins University Press. p.  344: 157: 153: 96: 406: 401: 8: 337: 348: 253: 120: 165: 161: 144: 93: 112: 100: 50: 395: 177: 147:. He began manufacturing his new rifles at the rate of 50 per year until the 128: 116: 54: 173: 124: 201:
Hall worked at Harper's Ferry until 1840 and died February 26, 1841, in
119:(in the area that became Maine in 1820). He worked in his father's 92:(January 4, 1781 – February 26, 1841) was the inventor of the 160:, where he occupied an old sawmill on a small island in the 226:
craftsmen to a nation of industrialized mass production.
132: 336: 393: 422:People of the American Industrial Revolution 366:adoption of interchangeable parts john hall. 176:, Hall began using this mill power to run 334: 312: 310: 308: 271: 269: 267: 265: 263: 14: 394: 305: 285: 247: 245: 243: 241: 239: 260: 184: 131:shop in 1810 where he tinkered with 24: 236: 25: 438: 375: 149:United States Army Ordnance Corps 412:19th-century American inventors 328: 319: 279: 13: 1: 106: 335:Hounshell, David A. (1985). 286:Halas, Michal (2020-10-01). 7: 427:People from Portland, Maine 10: 443: 208: 203:Randolph County, Missouri 138: 123:until setting up his own 111:Hall was born in 1781 in 79: 73:Randolph County, Missouri 61: 36: 29: 229: 387:Patent on Hall's rifle 382:americanprecision.org 257:(March 2009) pp.51-83 158:Harpers Ferry Arsenal 154:interchangeable parts 97:breech-loading rifle 18:Captain John H. Hall 83:Inventor, gunsmith 417:Firearm designers 292:www.triz.oditk.pl 254:American Rifleman 185:M1819 Hall rifles 90:John Hancock Hall 87: 86: 65:February 26, 1841 31:John Hancock Hall 16:(Redirected from 434: 369: 368: 363: 361: 342: 332: 326: 323: 317: 314: 303: 302: 300: 299: 283: 277: 273: 258: 251:Rose, Alexander 249: 166:Virginius Island 162:Shenandoah River 145:William Thornton 68: 46: 44: 27: 26: 21: 442: 441: 437: 436: 435: 433: 432: 431: 392: 391: 378: 373: 372: 359: 357: 355: 333: 329: 324: 320: 315: 306: 297: 295: 284: 280: 274: 261: 250: 237: 232: 220:American System 211: 187: 141: 109: 101:mass production 75: 70: 66: 57: 48: 47:January 4, 1781 42: 40: 32: 23: 22: 15: 12: 11: 5: 440: 430: 429: 424: 419: 414: 409: 404: 390: 389: 384: 377: 376:External links 374: 371: 370: 353: 327: 318: 304: 278: 259: 234: 233: 231: 228: 210: 207: 186: 183: 140: 137: 108: 105: 85: 84: 81: 77: 76: 71: 69:(aged 60) 63: 59: 58: 49: 38: 34: 33: 30: 9: 6: 4: 3: 2: 439: 428: 425: 423: 420: 418: 415: 413: 410: 408: 405: 403: 400: 399: 397: 388: 385: 383: 380: 379: 367: 356: 354:9780801831584 350: 346: 341: 340: 331: 322: 313: 311: 309: 293: 289: 282: 272: 270: 268: 266: 264: 256: 255: 248: 246: 244: 242: 240: 235: 227: 223: 221: 215: 206: 204: 199: 195: 191: 182: 179: 178:machine tools 175: 169: 167: 163: 159: 155: 150: 146: 136: 134: 130: 129:boat building 126: 122: 118: 117:Massachusetts 114: 104: 102: 98: 95: 91: 82: 80:Occupation(s) 78: 74: 64: 60: 56: 55:Massachusetts 52: 39: 35: 28: 19: 365: 358:. Retrieved 338: 330: 321: 296:. Retrieved 291: 281: 252: 224: 222:as a whole. 216: 212: 200: 196: 192: 188: 174:Simeon North 170: 142: 110: 89: 88: 67:(1841-02-26) 407:1841 deaths 402:1781 births 294:(in Polish) 125:woodworking 103:innovator. 396:Categories 298:2021-06-04 107:Early life 94:M1819 Hall 43:1781-01-04 152:known as 113:Portland 51:Portland 164:called 121:tannery 360:24 May 351:  209:Legacy 139:Career 99:and a 230:Notes 362:2015 349:ISBN 276:2010 133:guns 127:and 62:Died 37:Born 398:: 364:. 347:. 345:44 307:^ 290:. 262:^ 238:^ 205:. 168:. 115:, 53:, 301:. 45:) 41:( 20:)

Index

Captain John H. Hall
Portland
Massachusetts
Randolph County, Missouri
M1819 Hall
breech-loading rifle
mass production
Portland
Massachusetts
tannery
woodworking
boat building
guns
William Thornton
United States Army Ordnance Corps
interchangeable parts
Harpers Ferry Arsenal
Shenandoah River
Virginius Island
Simeon North
machine tools
Randolph County, Missouri
American System





American Rifleman

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