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Screen printing

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552: 1030:) to remove, or discharge, the dye back off the fabric. Cons of using discharge inks are that the process only works properly on dark fabrics that have a content of 100% cotton. Fabrics with under-dyes and fabric blends will discharge their dye to different degrees. The fumes resulting from the application and curing are pungent and strong ventilation and a face mask are commonly needed to relieve exposure. Pros to this process is that discharge is especially effective for distressed prints and under-basing on dark garments that are to be printed with additional layers of plastisol. It adds variety to the design and gives it that natural soft feel. 999: 765: 47: 130: 797:, and a finer and smaller aperture for the mesh would be utilized for a design that requires a higher and more delicate degree of detail. For the mesh to be effective, it must be mounted on a frame and it must be under tension. The frame which holds the mesh could be made of diverse materials, such as wood or aluminum, depending on the sophistication of the machine or the artisan procedure. The tension of the mesh may be checked by using a tensiometer; a common unit for the measurement of the tension of the mesh is 1154: 865:(rubber blade) to move the mesh down to the substrate and pushes the squeegee to the rear of the screen. The ink that is in the mesh opening is pumped or squeezed by capillary action to the substrate in a controlled and prescribed amount, i.e. the wet ink deposit is proportional to the thickness of the mesh and or stencil. As the squeegee moves toward the rear of the screen the tension of the mesh pulls the mesh up away from the substrate (called snap-off) leaving the ink upon the substrate surface. 826: 106: 814: 946: 782: 2174: 774: 668: 913:, or printed with a computer printer, but making so that the areas to be inked are not transparent. Any material that blocks ultra violet light can be used as the film, even card stock. A black-and-white positive may also be used (projected onto the screen). However, unlike traditional plate-making, these screens are normally exposed by using film positives. 886: 1274:. Many companies offer simple to sophisticated printing presses. These presses come in one of three types, manual (also referred to as handbench), semi-automatic, and fully automatic. Most printing companies will use one or more semi-automatic or fully automatic machines with manual machines for small runs and sampling. 1478:
for the top and bottom silk screens have their origin in times when printed circuit boards were typically equipped with components populated on one side of the board only, the so called "component side" (top) versus the opposite "solder side" (bottom) where these components were soldered (at least in
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Plastisol is the most common ink used in commercial garment decoration. Good colour opacity onto dark garments and clear graphic detail with, as the name suggests, a more plasticized texture. This print can be made softer with special additives or heavier by adding extra layers of ink. Plastisol inks
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Suede ink is a milky coloured additive that is added to plastisol. With suede additive you can make any colour of plastisol have a suede feel. It is actually a puff blowing agent that does not bubble as much as regular puff ink. The directions vary from manufacturer to manufacturer, but generally up
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In fabric printing, the surface supporting the fabric to be printed (commonly referred to as a pallet) is coated with a wide 'pallet tape'. This serves to protect the 'pallet' from any unwanted ink leaking through the screen and potentially staining the 'pallet' or transferring unwanted ink onto the
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Before printing occurs, the frame and screen must undergo the pre-press process, in which an emulsion is 'scooped' across the mesh. Once this emulsion has dried, it is selectively exposed to ultra-violet light, through a film printed with the required design. This hardens the emulsion in the exposed
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Traditionally, silk was used in the process. Currently, synthetic threads are commonly used. The most popular mesh in general use is made of polyester. There are special-use mesh materials of nylon and stainless steel available to the screen-printer. There are also different types of mesh size which
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These machines are much faster and use either pneumatic pressure generated by air compressors or use electric motors to draw the squeegees, rotate and raise or lower pallets removing much of the manual labour from the task and use UV for instant image curing - resulting in significant reductions in
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There are three common types of screen printing presses: flat-bed, cylinder, and rotary. A development of screen printing with flat screens from 1963 was to wrap the screen around to form a tube, with the ink supply and squeegee inside the tube. The resulting roller rotates at the same speed as the
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Next, the screen and frame are lined with a tape to prevent ink from reaching the edge of the screen and the frame. The type of tape used in for this purpose often depends upon the ink that is to be printed onto the substrate. More aggressive tapes are generally used for UV and water-based inks due
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High density is a process which uses a type of varnish against a lower mesh count with many coats of emulsion or a thicker grade of emulsion (e.g., Capillex). After the varnish passes through to the substrate, an embossed-appearing, 'raised' area of varnish is created. When cured at the end of the
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Another variation, digital hybrid screen printing, is a union between analog screen printing and traditional digital direct-to-garment printing, two of the most common textile embellishment technologies in use today. Essentially, digital hybrid screen printing is an automatic screen-printing press
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Most screens are ready for re-coating at this stage, but sometimes screens will have to undergo a further step in the reclaiming process called de-hazing. This additional step removes haze or "ghost images" left behind in the screen once the emulsion has been removed. Ghost images tend to faintly
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The screen is placed atop a substrate. Ink is placed on top of the screen, and a floodbar is used to push the ink through the holes in the mesh. The operator begins with the fill bar at the rear of the screen and behind a reservoir of ink. The operator lifts the screen to prevent contact with the
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The technique is used not only for garment printing but for printing on many other substances, including decals, clock and watch faces, balloons, and many other products. Advanced uses include laying down conductors and resistors in multi-layer circuits using thin ceramic layers as the substrate.
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Foil is much like flock, starting with an adhesive glue or plastisol ink base layer. Foil is finished by applying a thin sheet of reflective/mirror like material on top of the screened base, then heat pressed to set. The foil substrate does not adhere to non-screened areas of the design, and the
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compounds. Roy Beck, Charles Peter and Edward Owens studied and experimented with chromic acid salt sensitized emulsions for photo-reactive stencils. This trio of developers would prove to revolutionize the commercial screen printing industry by introducing photo-imaged stencils to the industry,
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As opposed to a thicker plastisol ink, this dye arrives as a concentrate which is mixed into a printing paste (thickener) to allow screen printing, this process is best used on light garments and as the dye is in the fibers themselves is often used for dish cloths, napkins and the like. This is
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Textile items printed with multi-coloured designs often use a wet on wet technique, or colours dried while on the press, while graphic items are allowed to dry between colours that are then printed with another screen and often in a different colour after the product is re-aligned on the press.
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The last process in the 'pre-press' is blocking out any unwanted 'pin-holes' in the emulsion. If these holes are left in the emulsion, the ink will continue through and leave unwanted marks. To block out these holes, materials such as tapes, speciality emulsions and 'block-out pens' may be used
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Whilst manual screen printing can be done with carousels, handbenches (both of which are often referred to colloquially as presses) or even on to tables. Semi- and fully-automatic machines are broken into two main categories; flatbed printers (poster, art printing or other flat substrates) and
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Four-colour process is when the artwork is created and then separated into four colours (CMYK) which combine to create the full spectrum of colours needed for photographic prints. This means a large number of colours can be simulated using only 4 screens, reducing costs, time, and set-up. This
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American entrepreneur, artist and inventor Michael Vasilantone started to use, develop, and sell a rotatable multicolour garment screen printing machine in 1960. Vasilantone later filed for a patent on his invention in 1967 granted number 3,427,964 on 18 February 1969. The original machine was
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with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed. One colour is printed at a time, so several
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outline the open areas of previous stencils, hence the name. They are the result of ink residue trapped in the mesh, often in the knuckles of the mesh (the points where threads cross). A properly cleaned screen will not have any residual traces of the previous image apparent on its surface.
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though the acceptance of this method would take many years. Commercial screen printing now uses sensitizers far safer and less toxic than bichromates. Currently, there are large selections of pre-sensitized and "user mixed" sensitized emulsion chemicals for creating photo-reactive stencils.
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These penetrate the fabric more than the plastisol inks and create a much softer feel. Ideal for printing darker inks onto lighter coloured garments. Also useful for larger area prints where texture is important. Some inks require heat or an added catalyst to make the print
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Screen printing was largely introduced to Western Europe from Asia sometime in the late 18th century, but did not gain large acceptance or use in Europe until silk mesh was more available for trade from the east and a profitable outlet for the medium discovered.
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In screen printing on wafer-based solar photovoltaic (PV) cells, the mesh and buses of silver are printed on the front; furthermore, the buses of silver are printed on the back. Subsequently, aluminum paste is dispensed over the whole surface of the back for
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web in a roll-to-roll machine. The benefits are high output rates and long rolls of product. This is the only way to make high-build fully patterned printing/coating as a continuous process, and has been widely used for manufacturing textured wallpapers.
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The Printers' National Environmental Assistance Center says, "Screenprinting is arguably the most versatile of all printing processes. Since rudimentary screenprinting materials are so affordable and readily available, it has been used frequently in
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To print multiple copies of the screen design on garments in an efficient manner, amateur and professional printers usually use a screen printing press, which is a colloquial term as most screen printing machines are vastly different from offset
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with a CMYK digital enhancement located on one of the screen print stations. Digital hybrid screen printing is capable of variable data options, creating endless customizations, with the added ability of screen print specific techniques.
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substrate and then using a slight amount of downward force pulls the fill bar to the front of the screen. This effectively fills the mesh openings with ink and moves the ink reservoir to the front of the screen. The operator then uses a
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areas but leaves the unexposed parts soft. They are then washed away using a water spray, leaving behind a clean area in the mesh with the identical shape as the desired image, which will allow passage of ink. It is a positive process.
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and surface reflection. One of the parameters that can vary and can be controlled in screen printing is the thickness of the print. This makes it useful for some of the techniques of printing solar cells, electronics etc.
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carousels and oval machines (garments and other apparel, amongst other textiles). Both which are fundamentally similar in terms of automation but differ in areas such as physical footprint and upgrade paths.
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Screen printers use a silkscreen, a squeegee, and hinge clamps to screen print their designs. The ink is forced through the mesh using the rubber squeegee, the hinge clamps keep the screen in place for easy
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are becoming thinner and larger, so careful printing is required to maintain a lower breakage rate, though high throughput at the printing stage improves the throughput of the whole cell production line.
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A screen must then be selected. There are several different mesh counts that can be used depending on the detail of the design being printed. Once a screen is selected, the screen must be coated with a
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garments, but was soon directed to the new fad of printing on T-shirts. The Vasilantone patent was licensed by multiple manufacturers and the resulting production and boom in printed T-shirts made this
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free is relatively new breed of ink and printing with the benefits of plastisol but without the two main toxic components. It also has a soft texture and is being produced by most major suppliers.
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gained international fame for her vibrant serigraphs during the 1960s and 1970s. Her works were rainbow coloured, contained words that were both political, and fostered peace and love and caring.
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Metallic ink is similar to glitter, but smaller particles suspended in the ink. A glue is printed onto the fabric, then nano-scale fibers applied on it. This is often purchased already made.
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A caviar bead is a glue that is printed in the shape of the design, to which small plastic beads are then applied – works well with solid block areas creating an interesting tactile surface.
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Historians of the New York WPA poster shop give sole credit to Anthony Velonis for establishing Silkscreen methods used there, a reputation bolstered by the publication of his 1937 booklet
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Glitter or shimmer ink is when metallic flakes become an additive in the ink base to create this sparkle effect. Usually available in gold or silver but can be mixed to make most colours.
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A stencil is formed by blocking off parts of the screen in the negative image of the design to be printed; that is, the open spaces are where the ink will appear on the substrate.
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Graphic screen-printing is widely used today to create mass- or large-batch produced graphics, such as posters or display stands. Full colour prints can be created by printing in
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Expanding ink, or puff, is an additive to plastisol inks which raises the print off the garment, creating a 3D feel and look to the design. Mostly used when printing on apparel.
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screenprints have become a significant cultural aesthetic seen on movie posters, record album covers, flyers, shirts, commercial fonts in advertising, in artwork and elsewhere.
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components). Each silk screen layer is often a combination of the corresponding Place and Names layers (and the Dimension layer), thus the 'PL' in the filename extension.
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The screen is washed off thoroughly. The areas of emulsion that were not exposed to light dissolve and wash away, leaving a negative stencil of the image on the mesh.
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screen printing machine popular. Screen printing on garments currently accounts for over half of the screen printing activity in the United States.
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Ink may be so applied as to produce a cracked surface after drying. Similar cracking may occur unintentionally if the ink does not cure fully.
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Screen printing is more versatile than traditional printing techniques. The surface does not have to be printed under pressure, unlike
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was operated by Japanese-American internees who used the silkscreen method to print information for the entire center. (January 1943)
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Mirrored silver and gold are highly reflective, solvent-based inks. Mirrored inks can be prone to tarnishing over time.
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The original image is created on a transparent overlay, and the image may be drawn or painted directly on the overlay,
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require heat (approx. 150 °C (300 °F) for many inks) to cure the print, except in the case of low cure inks.
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Screen Printing: A Contemporary Guide to the Technique of Screen Printing for Artists, Designers, and Craftsmen
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Flocking consists of a glue printed onto the fabric and then flock material is applied for a velvet touch.
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and many other artists have used screen printing as an expression of creativity and artistic vision.
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Early in the 1910s, several printers experimenting with photo-reactive chemicals used the well-known
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Sheng, Angela (1999). "Review: Why Ancient Silk Is Still Gold: Issues in Chinese Textile History".
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Jenssen, Victoria (Summer 2022). "Designed Tiles: A Silkscreen Studio in New York, NY 1939-1978".
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for popularising screen printing as an artistic technique. Warhol's silk screens include his 1962
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Gloss ink is when a clear base laid over previously printed inks to create a shiny finish.
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printed in bold colours. Warhol was supported in his production by master screen printer
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A screen is made of a piece of mesh stretched over a frame. The mesh could be made of a
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Hand-painted colour separation on transparent overlay by serigraph printer Csaba Markus
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The overlay is placed over the screen, and then exposed with a light source containing
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Nylobond is a special ink additive for printing onto technical or waterproof fabrics.
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A method of stenciling that has increased in popularity over the past years is the
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EAGLE - Easily Applicable Graphics Layout Editor - Manual - Version 3.55 and later
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Video of Silk Screening process for decal paper to be pasted on the ceramic wares
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Silk-Screen as a Fine Art : A Handbook of Contemporary Silk-Screen Printing
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to the inks' lower viscosities and greater tendency to creep underneath tape.
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A. Ink. B. Squeegee. C. Image. D. Photo-emulsion. E. Screen. F. Printed image
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process, the varnish yields a Braille effect, hence the term 'high density'.
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will determine the outcome and look of the finished design on the material.
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Technical Problems of the Artist: Technique of the Silkscreen Process.
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and dried. Once dry, it is then possible to burn/expose the print.
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Guido Lengweiler has corrected this misunderstanding in his book,
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screens can be used to produce a multi-coloured image or design.
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Screen printing lends itself well to printing on canvas.
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Screen printing first appeared in a recognizable form in
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is a printing technique where a mesh is used to transfer
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operator fatigue as well as more consistent results.
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manufactured to print logos and team information on
1557:"Interview with WPA silkscreen artist Tony Velonis" 893:of a screen print with a photographically produced 1851:"Printed electronics: A new world of opportunity" 1758:"Screen Printing with Puff Ink | Print Renegades" 1673: 1671: 530:is moved across the screen to fill the open mesh 2186: 1774: 1285: 831:How to screen print with multiple layers using 1668: 1306:like any other layers (such as the copper and 1119:to 50% suede can be added to normal plastisol. 1157:Screen with exposed image ready to be printed 488: 2129:. Cincinnati: ST Media Group International. 2114:. Cincinnati: ST Media Group International. 1960: 1524: 1454: 2035: 1928: 2080:Biegeleisen, Jacob I. Biegeleisen (1972). 1652:"To the Guru of Screen Print, Michel Caza" 495: 481: 128: 2147:. New York: Holt, Rinehart, and Winston. 2084:. New York: Watson-Guptill Publications. 1976:(2 ed.). Delray Beach, Florida, US: 986:Learn how and when to remove this message 91:Learn how and when to remove this message 1152: 997: 935: 928:light in the 350–420 nanometer spectrum. 884: 780: 772: 763: 666: 655:, and the non-professional look of such 604:A group of artists who later formed the 550: 104: 54:This article includes a list of general 1998: 1805: 1696: 1604: 1049:balance of the foil sheet is discarded. 579: 14: 2187: 1934: 1649: 1549: 785:Different samples of the printed image 2145:Screenprinting: History and Technique 1908:"The rise, fall and rise of the oval" 1503: 691:, which is a portrait of the actress 1922:"Automatic Screen Printing Machines" 968:adding citations to reliable sources 939: 557:Heart Mountain War Relocation Center 40: 2160:Silk Screen Methods of Reproduction 2099:. New York: Van Nostrand Reinhold. 1148: 729:(cyan, magenta, yellow and black). 662: 24: 2074: 2016:Würth Elektronik GmbH & Co. KG 2014:(in German). Rot am See, Germany: 1729:"Flatbed cylinder screen printing" 1026:sulfoxylate (the zinc analogue of 60:it lacks sufficient corresponding 25: 2216: 2166: 2127:Screen Printing Today: The Basics 1294:, the silk screen is part of the 2172: 1894:"flat bed screen printing press" 1639:from the original on 2022-10-09. 944: 824: 812: 45: 2059:from the original on 2022-08-29 2022:from the original on 2022-08-29 1987:from the original on 2022-08-30 1949:from the original on 2018-06-17 1914: 1900: 1886: 1872: 1861:from the original on 2015-07-07 1843: 1829: 1818:from the original on 2015-07-07 1799: 1782:"The path to PVC free printing" 1750: 1739:from the original on 2018-04-14 1721: 1685:from the original on 2012-10-19 1681:. Patft.uspto.gov. 2010-08-26. 1587:from the original on 2012-10-25 1538:from the original on 2013-01-21 955:needs additional citations for 1880:"Screen Printing on Drinkware" 1650:Mistry, Bhargav (2010-12-07). 1643: 1617: 1598: 1573: 1497: 683:Credit is given to the artist 13: 1: 2095:Chieffo, Clifford T. (1979). 2008:[Layer designators]. 1806:Kiddell, Peter (2015-06-26). 1534:. screenweb.com. 2006-05-04. 1490: 1264: 819:How to screen print one image 421: 196: 181: 2112:A History of Screen Printing 1935:Wright, Allan (2007-04-14). 1583:. Dictionary.reference.com. 1292:electronic design automation 1286:Printed circuit boards (PCB) 633:A History of Screen Printing 7: 1626:Pop impressions: Europe/USA 1460:The letters 'C' and 'S' in 1425: 1310:). Typical names for these 1052:Four-colour process or the 880: 10: 2221: 2143:; Sacilotto, Deli (1979). 1706:. Sgia.org. Archived from 1679:"patft » Page 1 of 1" 1422:(Gerber and many others). 1160: 606:National Serigraph Society 563: 546: 29: 2125:MacDougall, Andy (2008). 2110:Lengwiler, Guido (2013). 1733:Screenprinting Technology 759: 596:chemicals with glues and 460: 450: 442:Thermal-transfer printing 440: 430: 415: 405: 395: 385: 375: 365: 355: 345: 335: 325: 315: 305: 295: 285: 275: 265: 255: 245: 235: 225: 215: 205: 190: 175: 165: 155: 145: 1447: 1022:Discharge inks use zinc 317:Photostat and rectigraph 30:Not to be confused with 2043:"Gerber Output Options" 1980:1999. pp. 88–90 . 1837:"Medical & Science" 1133:similar to traditional 919:photosensitive emulsion 707:Sister Mary Corita Kent 699:, a founding member of 594:chromate and dichromate 116:Part of a series on the 75:more precise citations. 1978:CadSoft Computer, Inc. 1762:www.printrenegades.com 1312:service print overlays 1212:circuit board printing 1158: 1105:PVC and phthalate free 1003: 898: 786: 778: 770: 680: 560: 167:Intaglio (printmaking) 110: 1300:printed circuit board 1232:Thick film technology 1156: 1129:Water-based dye (ink) 1001: 936:Garment printing inks 888: 784: 776: 767: 678: 554: 287:Hot metal typesetting 108: 2181:at Wikimedia Commons 2006:"Lagenbezeichnungen" 1937:"FreePCB User Guide" 1033:Expanding ink (puff) 964:improve this article 580:Adoption in the West 307:Daisy wheel printing 109:A silk screen design 2158:Zahn, Bert (1935). 1704:"Industry Analysis" 1561:Library of Congress 1469:filename extensions 1208:Printed electronics 1163:printed electronics 1059:processes utilises 742:Robert Rauschenberg 639:'s workshop called 555:The poster shop at 347:Dot matrix printing 122:History of printing 1308:solder-stop layers 1159: 1004: 899: 787: 779: 771: 681: 561: 432:Solid ink printing 147:Woodblock printing 111: 27:Printing technique 2177:Media related to 1054:CMYK colour model 996: 995: 988: 791:synthetic polymer 676: 505: 504: 470: 469: 337:Spirit duplicator 247:Chromolithography 101: 100: 93: 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Index

Silk screen
Print Screen
screen painting
references
inline citations
improve
introducing
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History of printing

Woodblock printing
Movable type
Intaglio (printmaking)
Printing press
Etching
Mezzotint
Relief printing
Aquatint
Lithography
Chromolithography
Rotary press
Hectograph
Offset printing
Hot metal typesetting
Mimeograph
Daisy wheel printing
Photostat and rectigraph
Screen printing
Spirit duplicator

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