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Shielded metal arc welding

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along the length of the weld. Once started, the process continues until the electrode is spent, allowing the operator to manage multiple gravity welding systems. The electrodes employed (often E6027 or E7024) are coated heavily in flux, and are typically 71 cm (28 in) in length and about 6.35 mm (0.25 in) thick. As in manual SMAW, a constant current welding power supply is used, with either negative polarity direct current or alternating current. Due to a rise in the use of semiautomatic welding processes such as flux-cored arc welding, the popularity of gravity welding has fallen as its economic advantage over such methods is often minimal. Other SMAW-related methods that are even less frequently used include firecracker welding, an automatic method for making butt and fillet welds, and massive electrode welding, a process for welding large components or structures that can deposit up to 27 kg (60 lb) of weld metal per hour.
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purify the weld, causes weld-protecting slag to form, improves the arc stability, and provides alloying elements to improve the weld quality. Electrodes can be divided into three groups—those designed to melt quickly are called "fast-fill" electrodes, those designed to solidify quickly are called "fast-freeze" electrodes, and intermediate electrodes go by the name "fill-freeze" or "fast-follow" electrodes. Fast-fill electrodes are designed to melt quickly so that the welding speed can be maximized, while fast-freeze electrodes supply filler metal that solidifies quickly, making welding in a variety of positions possible by preventing the weld pool from shifting significantly before solidifying.
299:. Striking an arc, which varies widely based upon electrode and workpiece composition, can be the hardest skill for beginners. The orientation of the electrode to workpiece is where most stumble; if the electrode is held at a perpendicular angle to the workpiece, the tip will likely stick to the metal, which will fuse the electrode to the workpiece, causing it to heat up very rapidly. The tip of the electrode needs to be at a lower angle to the workpiece, which allows the weld pool to flow out of the arc. As the electrode melts, the flux covering disintegrates, giving off shielding gases that protect the weld area from 630:) which is operated using DCEP, and provides deep weld penetration with a forceful arc capable of burning through light rust or oxides on the workpiece. E6011 is similar except its flux coating allows it to be used with alternating current in addition to DCEP. E7024 is a fast-fill electrode, used primarily to make flat or horizontal fillet welds using AC, DCEN, or DCEP. Examples of fill-freeze electrodes are the E6012, E6013, and E7014, all of which provide a compromise between fast welding speeds and all-position welding. 353: 308:
weld. As welding progresses and the electrode melts, the welder must periodically stop welding to remove the remaining electrode stub and insert a new electrode into the electrode holder. This activity, combined with chipping away the slag, reduces the amount of time that the welder can spend laying the weld, making SMAW one of the least efficient welding processes. In general, the operator factor, or the percentage of operator's time spent laying weld, is approximately 25%.
623:(ksi). The penultimate digit generally identifies the welding positions permissible with the electrode, typically using the values 1 (normally fast-freeze electrodes, implying all position welding) and 2 (normally fast-fill electrodes, implying horizontal welding only). The welding current and type of electrode covering are specified by the last two digits together. When applicable, a suffix is used to denote the alloying element being contributed by the electrode. 499: 575:. Likewise, electrodes of compositions similar to those of the base materials are often used for welding nonferrous materials like aluminium and copper. However, sometimes it is desirable to use electrodes with core materials significantly different from the base material. For example, stainless steel electrodes are sometimes used to weld two pieces of carbon steel, and are often utilized to weld stainless steel workpieces with carbon steel workpieces. 262: 559: 254: 20: 471: 495:
suitably steady arc distance is difficult if a constant voltage power source is used instead, since it can cause dramatic heat variations and make welding more difficult. However, because the current is not maintained absolutely constant, skilled welders performing complicated welds can vary the arc length to cause minor fluctuations in the current.
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simpler: the use of a separate rectifier is unnecessary because they can provide either AC or DC. However, the engine driven units are most practical in field work where the welding often must be done out of doors and in locations where transformer type welders are not usable because there is no power source available to be transformed.
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the weld. Reversing the polarity so that the electrode is positively charged (DCEP) and the workpiece is negatively charged increases the weld penetration. With alternating current the polarity changes over 100 times per second, creating an even heat distribution and providing a balance between electrode melting rate and penetration.
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are frequently used as portable welding power supplies, but because of lower efficiency and greater costs, they are less frequently used in industry. Maintenance also tends to be more difficult, because of the complexities of using a combustion engine as a power source. However, in one sense they are
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The preferred polarity of the SMAW system depends primarily upon the electrode being used and the desired properties of the weld. Direct current with a negatively charged electrode (DCEN) causes heat to build up in the parent material, increasing the electrode melting rate and decreasing the depth of
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gases. In addition, the flux provides molten slag which covers the filler as it travels from electrode to the weld pool. Once part of the weld pool, the slag floats to the surface and protects the weld from contamination as it solidifies. Once hardened, it must be chipped away to reveal the finished
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To strike the electric arc, the electrode is brought into contact with the workpiece by a very light touch of the electrode to the base metal. The electrode is then pulled back slightly. This initiates the arc and thus the melting of the workpiece and the consumable electrode, and causes droplets of
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machines, with each using a different method to manipulate the welding current. The multiple coil type adjusts the current by either varying the number of turns in the coil (in tap-type transformers) or by varying the distance between the primary and secondary coils (in movable coil or movable core
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The power supply used in SMAW has constant current output, ensuring that the current (and thus the heat) remains relatively constant, even if the arc distance and voltage change. This is important because most applications of SMAW are manual, requiring that an operator hold the torch. Maintaining a
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Shielded metal arc welding is one of the world's most popular welding processes, accounting for over half of all welding in some countries. Because of its versatility and simplicity, it is particularly dominant in the maintenance and repair industry, and is heavily used in the construction of steel
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Other factors in cracking propensity include high content of carbon, alloy, or sulfur in the base material, especially if low-hydrogen electrodes and preheating are not employed. Furthermore, workpieces should not be excessively constrained, as this introduces residual stresses into the workpieces
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methods. Porosity occurs when the gases produced by the weld flux insufficiently shield the molten weld metal. An overexposed weld bead absorbs nitrogen, oxygen, and hydrogen from the atmosphere; these gases form tiny voids in the weld bead and are released while the weld cools. Poor fusion also
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Weld spatter, while not affecting the integrity of the weld, damages its appearance and increases cleaning costs. Secondary finishing services are often required due to the aesthetic appearance caused by the occurrence of molten splatter. It can be caused by excessively high current, a long arc, or
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with dark face plates are worn to prevent this exposure, and in recent years, new helmet models have been produced that feature a face plate that self-darkens upon exposure to high amounts of UV light. To protect bystanders, especially in industrial environments, translucent welding curtains often
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Though SMAW is almost exclusively a manual arc welding process, one notable process variation exists, known as gravity welding or gravity arc welding. It serves as an automated version of the traditional shielded metal arc welding process, employing an electrode holder attached to an inclined bar
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materials, it can be used on nickel and copper and their alloys and, in rare cases, on aluminium. The thickness of the material being welded is bounded on the low end primarily by the skill of the welder, but rarely does it drop below 1.5 mm (0.06 in). No upper bound exists: with proper
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Sloped, vertical or upside-down welding requires more operator skill, and often necessitates the use of an electrode that solidifies quickly to prevent the molten metal from flowing out of the weld pool. However, this generally means that the electrode melts less quickly, thus increasing the time
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The actual welding technique utilized depends on the electrode, the composition of the workpiece, and the position of the joint being welded. The choice of electrode and welding position also determine the welding speed. Flat welds require the least operator skill, and can be done with electrodes
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The composition of the electrode core is generally similar and sometimes identical to that of the base material. But even though a number of feasible options exist, a slight difference in alloy composition can strongly impact the properties of the resulting weld. This is especially true of alloy
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The choice of electrode for SMAW depends on a number of factors, including the weld material, welding position and the desired weld properties. The electrode is coated in a metal mixture called flux, which gives off gases as it decomposes to prevent weld contamination, introduces deoxidizers to
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coated with cellulose, especially when combined with rutile, provide deep weld penetration, but because of their high moisture content, special procedures must be used to prevent excessive risk of cracking. Finally, iron powder is a common coating additive that increases the rate at which the
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In some units the alternator is essentially the same as that used in portable generating sets used to supply mains power, modified to produce a higher current at a lower voltage but still at the 50 or 60 Hz grid frequency. In higher-quality units an alternator with more poles is used and
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affects the strength of the weld and is often easily visible. This is caused by low current, contaminated joint surfaces, or the use of an improper electrode. Shallow welds are weaker and can be mitigated by decreasing welding speed, increasing the current, or using a smaller electrode.
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process reduced the cost of coating electrodes while allowing manufacturers to produce more complex coating mixtures designed for specific applications. In the 1950s, manufacturers introduced iron powder into the flux coating, making it possible to increase the welding speed.
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has become more popular in industrial environments. However, because of the low equipment cost and wide applicability, the process will likely remain popular, especially among amateurs and small businesses where specialized welding processes are uneconomical and unnecessary.
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Because of the versatility of the process and the simplicity of its equipment and operation, shielded metal arc welding is one of the world's first and most popular welding processes. It dominates other welding processes in the maintenance and repair industry, and though
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supplies current at a higher frequency, such as 400 Hz. The smaller amount of time the high-frequency waveform spends near zero makes it much easier to strike and maintain a stable arc than with the cheaper grid-frequency sets or grid-frequency mains-powered units.
245:. In 1964 laser welding was developed in Bell Laboratory with the intention of using this technology as a communication tool. Due to the large force of energy coupled with the small area of focus, this laser became a powerful heat source for cutting and tooling. 522:, which converts alternating current into direct current. Because the power normally supplied to the welding machine is high-voltage alternating current, the welding transformer is used to reduce the voltage and increase the current. As a result, instead of 220 216:
to coat the electrode. In 1912, Strohmenger released a heavily coated electrode, but high cost and complex production methods prevented these early electrodes from gaining popularity. In 1927, the development of an
530:, for example, the power supplied by the transformer is around 17–45 V at currents up to 600 A. A number of different types of transformers can be used to produce this effect, including multiple coil and 462:
joint preparation and use of multiple passes, materials of virtually unlimited thicknesses can be joined. Furthermore, depending on the electrode used and the skill of the welder, SMAW can be used in any position.
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SMAW welding, like other welding methods, can be a dangerous and unhealthy practice if proper precautions are not taken. The process uses an open electric arc, which presents a risk of burns which are prevented by
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To identify different electrodes, the American Welding Society established a system that assigns electrodes with a four- or five-digit number. Covered electrodes made of mild or low alloy steel carry the prefix
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is growing in popularity, SMAW continues to be used extensively in the construction of heavy steel structures and in industrial fabrication. The process is used primarily to weld
344:(and specifically into the weld) as they expand and contract due to heating and cooling. As the weld cools and contracts, this residual stress can cause cracking in the weld. 424:
can form, which can prove dangerous if ventilation is inadequate. Some of the latest welding masks are fitted with an electric powered fan to help disperse harmful fumes.
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plastic film, shield nearby workers from exposure to the UV light from the electric arc, but should not be used to replace the filter glass used in helmets.
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Defects to weld strength make welds prone to cracking. Porosity of the weld bead can cause serious weakening and is often detectable only via advanced
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structures and in industrial fabrication. In recent years its use has declined as flux-cored arc welding has expanded in the construction industry and
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for his arc welding method that utilized a metal electrode. The process, like SMAW, deposited melted electrode metal into the weld as filler.
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The most common quality problems associated with SMAW include weld spatter, porosity, poor fusion, shallow penetration, and cracking.
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transformers). Inverters, which are smaller and thus more portable, use electronic components to change the current characteristics.
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Common electrodes include the E6010, a fast-freeze, all-position electrode with a minimum tensile strength of 60 ksi (410 
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and must be stored in dry conditions. They produce strong welds, but with a coarse and convex-shaped joint surface.
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https://www.twi-global.com/technical-knowledge/job-knowledge/equipment-for-manual-metal-arc-mma-or-sma-welding-014
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shipyards though today its applications are limited. Another little used variation of the process, known as
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and long sleeve jackets. Additionally, the brightness of the weld area can lead to a condition called
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of the fumes, with smaller particles presenting a greater danger. Additionally, gases like
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In addition, the vaporizing metal and flux materials expose welders to dangerous gases and
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In 1945 Karl Kristian Masden described an automated variation of SMAW, now known as
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coating to stabilize the arc, while Kjellberg dipped iron wire into mixtures of
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Shielded metal arc welding equipment typically consists of a constant current
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Electrode coatings can consist of a number of different compounds, including
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clamp, and welding cables (also known as welding leads) connecting the two.
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that melt quickly but solidify slowly. This permits higher welding speeds.
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The 100 Greatest Inventions of All Time: A Ranking Past and Present
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Houldcroft, P. T. (1973) . "Chapter 3: Flux-Shielded Arc Welding".
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After the discovery of the short pulsed electric arc in 1800 by
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Diagram of arc and weld area, in shielded metal arc welding:
230: 141: 122: 90: 602:), sometimes known as basic or low-hydrogen electrodes, are 1086: 866: 864: 523: 201: 160:, there was little development in electrical welding until 118: 598:
and cracking. Electrodes containing calcium fluoride (CaF
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developed a carbon arc torch that was patented in 1881.
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released the first coated electrodes. Strohmenger used
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electrode fills the weld joint, up to twice as fast.
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Typically, the equipment used for SMAW consists of a
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surround the welding area. These curtains, made of a
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the electrode to be passed from the electrode to the
1050: 1038: 948:"MMA Welding Quality: Understanding Common Problems" 1214:(4th ed.), Albany, New York: Thomson Delmar, 858:of 16 March 1945 (Denemark) and 17 May 1949 (USA). 653: 651: 785: 1656: 1249:Guidelines For Shielded Metal Arc Welding (SMAW) 1227: 1176: 1140: 1128: 1116: 1008: 972: 909: 836: 408:produced contains particles of various types of 851:Semiautomatic arc welding apparatus and method. 648: 482:and an electrode, with an electrode holder, a 156:and of the continuous electric arc in 1802 by 1355: 1317: 502:A high output welding power supply for SMAW, 427: 1362: 1348: 1324: 1310: 1192:Cary, Howard B.; Helzer, Scott C. (2005), 1191: 1164: 1104: 1020: 996: 984: 897: 870: 824: 812: 682: 662:. Cambridge University Press. p. 23. 657: 196:Around 1900, Arthur Percy Strohmenger and 1296:Guidelines for Shielded Metal Arc Welding 887:. Kensington Publishing Corp. p. 17. 1259:: Miller Electric Mfg Co. Archived from 714: 712: 557: 497: 469: 351: 260: 252: 237:, was developed around the same time by 18: 1032:Equipment for Manual Metal Arc Welding 1657: 1209: 1092: 1080: 1068: 1056: 1044: 718: 706:. D. Van Nostrand Co., New York, 1902. 1343: 1305: 1270: 1232:, Cleveland, Ohio: Lincoln Electric, 1230:The Procedure Handbook of Arc Welding 1152: 709: 633: 144:can also be welded with this method. 1212:Welding: Principles and Applications 882: 725:IEEE Transactions on Plasma Science 13: 14: 1686: 1289: 1331: 1131:, pp. 6.2-13, 9.2-1, 10.1-3 518:and for direct current models a 506:, MIG, Flux-Cored, & Gouging 1422:Shielded metal (Stick/MMA/SMAW) 1412:Gas tungsten (Heliarc/TIG/GTAW) 1246:Miller Electric Mfg Co (2013). 1170: 1158: 1146: 1134: 1122: 1110: 1098: 1026: 1014: 1002: 990: 978: 975:, pp. 6.2-18–6.2–20, 3.2–1 966: 940: 915: 903: 891: 876: 842: 489: 58:process that uses a consumable 1407:Gas metal (Microwire/MIG/GMAW) 830: 818: 806: 779: 759: 688: 676: 147: 89:between the electrode and the 1: 1185: 839:, pp. 1.1-4–1.1–6, 1.1–8 363:personal protective equipment 356:Personal protection equipment 1387:Atomic hydrogen (Athydo/AHW) 562:Various accessories for SMAW 553: 465: 248: 7: 1369: 441:SMAW is often used to weld 380:causes inflammation of the 10: 1691: 1273:Welding processes handbook 319: 316:required to lay the weld. 28:Shielded metal arc welding 23:Shielded metal arc welding 16:Manual arc welding process 1599: 1564: 1523: 1445:Electric resistance (ERW) 1435: 1377: 1339: 1228:Lincoln Electric (1994), 1194:Modern Welding Technology 766:Great Soviet Encyclopedia 457:. While less popular for 428:Application and materials 347: 105:and providing a layer of 48:flux shielded arc welding 642: 376:or flash burn, in which 73:, in the form of either 36:manual metal arc welding 1275:, New York: CRC Press, 1179:, pp. 6.2-7–6.2–10 1143:, pp. 7.2-5, 7.2-8 745:10.1109/TPS.2003.815477 1210:Jeffus, Larry (1999), 1165:Cary & Helzer 2005 1105:Cary & Helzer 2005 1021:Cary & Helzer 2005 1011:, pp. 5.1-1–5.1–2 997:Cary & Helzer 2005 985:Cary & Helzer 2005 898:Cary & Helzer 2005 871:Cary & Helzer 2005 848:Karl Kristian Masden: 825:Cary & Helzer 2005 813:Cary & Helzer 2005 683:Cary & Helzer 2005 621:pounds per square inch 563: 507: 475: 357: 337:nondestructive testing 291: 258: 115:flux-cored arc welding 24: 1639:Tools and terminology 1177:Lincoln Electric 1994 1141:Lincoln Electric 1994 1129:Lincoln Electric 1994 1117:Lincoln Electric 1994 1095:, pp. 49, 52–53. 1009:Lincoln Electric 1994 973:Lincoln Electric 1994 910:Lincoln Electric 1994 837:Lincoln Electric 1994 561: 539:Electrical generators 516:step-down transformer 501: 473: 435:gas metal arc welding 388:of the eyes. Welding 365:in the form of heavy 355: 264: 256: 85:, is used to form an 22: 1271:Weman, Klas (2003), 987:, pp. 42, 49–51 795:Olszewski, Stanisław 480:welding power supply 83:welding power supply 1675:American inventions 1475:Friction stir (FSW) 1450:Electron-beam (EBW) 927:G.E. MATHIS COMPANY 900:, pp. 102, 115 737:2003ITPS...31.1060A 719:Anders, A. (2003). 449:, stainless steel, 235:firecracker welding 190:U.S. patent 428,459 173:Stanisław Olszewski 162:Auguste de Méritens 75:alternating current 1670:Russian inventions 1572:Heat-affected zone 1500:Oxyacetylene (OAW) 952:Welding and Welder 873:, pp. 115–116 685:, pp. 102–103 634:Process variations 564: 508: 476: 395:polyvinyl chloride 358: 292: 259: 177:carbon arc welding 25: 1652: 1651: 1595: 1594: 1455:Electroslag (ESW) 1402:Flux-cored (FCAW) 1282:978-0-8493-1773-6 1239:978-99949-25-82-7 1221:978-0-8273-8240-4 1203:978-0-13-113029-6 1083:, pp. 49–53. 1071:, pp. 46–47. 791:Benardos, Nikołaj 669:978-0-521-05341-9 660:Welding Processes 474:SMAW system setup 384:and can burn the 378:ultraviolet light 183:. Later in 1890, 181:Nikolay Slavyanov 66:to lay the weld. 50:or informally as 34:), also known as 1682: 1485:Laser beam (LBW) 1392:Electrogas (EGW) 1364: 1357: 1350: 1341: 1340: 1326: 1319: 1312: 1303: 1302: 1285: 1267: 1265: 1254: 1242: 1224: 1206: 1180: 1174: 1168: 1162: 1156: 1155:, pp. 65–66 1150: 1144: 1138: 1132: 1126: 1120: 1114: 1108: 1102: 1096: 1090: 1084: 1078: 1072: 1066: 1060: 1054: 1048: 1042: 1036: 1030: 1024: 1018: 1012: 1006: 1000: 999:, pp. 52–62 994: 988: 982: 976: 970: 964: 963: 961: 959: 944: 938: 937: 935: 934: 919: 913: 912:, pp. 6.2-1 907: 901: 895: 889: 888: 880: 874: 868: 859: 846: 840: 834: 828: 822: 816: 810: 804: 803: 802: 798: 783: 777: 770:"Дуговой разряд" 763: 757: 756: 716: 707: 696:The Electric Arc 692: 686: 680: 674: 673: 655: 584:calcium fluoride 192: 169:Nikolay Benardos 71:electric current 1690: 1689: 1685: 1684: 1683: 1681: 1680: 1679: 1655: 1654: 1653: 1648: 1591: 1582:Residual stress 1560: 1519: 1437:Other processes 1431: 1427:Submerged (SAW) 1373: 1368: 1335: 1330: 1292: 1283: 1263: 1252: 1240: 1222: 1204: 1188: 1183: 1175: 1171: 1163: 1159: 1151: 1147: 1139: 1135: 1127: 1123: 1119:, p. 6.2-1 1115: 1111: 1103: 1099: 1091: 1087: 1079: 1075: 1067: 1063: 1055: 1051: 1043: 1039: 1031: 1027: 1019: 1015: 1007: 1003: 995: 991: 983: 979: 971: 967: 957: 955: 946: 945: 941: 932: 930: 921: 920: 916: 908: 904: 896: 892: 881: 877: 869: 862: 847: 843: 835: 831: 823: 819: 811: 807: 800: 793: & 784: 780: 764: 760: 717: 710: 694:Hertha Ayrton. 693: 689: 681: 677: 670: 656: 649: 645: 636: 601: 593: 571:steels such as 556: 492: 468: 445:, low and high 430: 350: 322: 290: 287:Solidified Slag 251: 239:George Hafergut 227:gravity welding 198:Oscar Kjellberg 188: 150: 127:stainless steel 62:covered with a 17: 12: 11: 5: 1688: 1678: 1677: 1672: 1667: 1650: 1649: 1647: 1646: 1641: 1636: 1631: 1626: 1621: 1616: 1611: 1606: 1600: 1597: 1596: 1593: 1592: 1590: 1589: 1584: 1579: 1577:Photokeratitis 1574: 1568: 1566: 1562: 1561: 1559: 1558: 1553: 1548: 1543: 1538: 1533: 1527: 1525: 1521: 1520: 1518: 1517: 1512: 1507: 1502: 1497: 1495:Magnetic pulse 1492: 1487: 1482: 1477: 1472: 1467: 1462: 1457: 1452: 1447: 1441: 1439: 1433: 1432: 1430: 1429: 1424: 1419: 1414: 1409: 1404: 1399: 1394: 1389: 1383: 1381: 1375: 1374: 1367: 1366: 1359: 1352: 1344: 1337: 1336: 1329: 1328: 1321: 1314: 1306: 1300: 1299: 1291: 1290:External links 1288: 1287: 1286: 1281: 1268: 1266:on 2015-12-08. 1243: 1238: 1225: 1220: 1207: 1202: 1187: 1184: 1182: 1181: 1169: 1157: 1145: 1133: 1121: 1109: 1097: 1085: 1073: 1061: 1059:, pp. 54. 1049: 1037: 1025: 1013: 1001: 989: 977: 965: 939: 914: 902: 890: 883:Philbin, Tom. 875: 860: 854:US Patent No. 841: 829: 817: 805: 778: 758: 708: 687: 675: 668: 646: 644: 641: 635: 632: 599: 591: 555: 552: 491: 488: 467: 464: 429: 426: 418:carbon dioxide 349: 346: 321: 318: 289: 288: 285: 282: 279: 276: 273: 270: 266: 257:SMAW weld area 250: 247: 149: 146: 79:direct current 54:, is a manual 15: 9: 6: 4: 3: 2: 1687: 1676: 1673: 1671: 1668: 1666: 1663: 1662: 1660: 1645: 1642: 1640: 1637: 1635: 1632: 1630: 1627: 1625: 1622: 1620: 1617: 1615: 1612: 1610: 1607: 1605: 1602: 1601: 1598: 1588: 1585: 1583: 1580: 1578: 1575: 1573: 1570: 1569: 1567: 1565:Related terms 1563: 1557: 1556:Shielding gas 1554: 1552: 1549: 1547: 1544: 1542: 1539: 1537: 1534: 1532: 1529: 1528: 1526: 1522: 1516: 1513: 1511: 1508: 1506: 1503: 1501: 1498: 1496: 1493: 1491: 1488: 1486: 1483: 1481: 1480:Friction stud 1478: 1476: 1473: 1471: 1468: 1466: 1463: 1461: 1458: 1456: 1453: 1451: 1448: 1446: 1443: 1442: 1440: 1438: 1434: 1428: 1425: 1423: 1420: 1418: 1415: 1413: 1410: 1408: 1405: 1403: 1400: 1398: 1395: 1393: 1390: 1388: 1385: 1384: 1382: 1380: 1376: 1372: 1365: 1360: 1358: 1353: 1351: 1346: 1345: 1342: 1338: 1334: 1327: 1322: 1320: 1315: 1313: 1308: 1307: 1304: 1297: 1294: 1293: 1284: 1278: 1274: 1269: 1262: 1258: 1251: 1250: 1244: 1241: 1235: 1231: 1226: 1223: 1217: 1213: 1208: 1205: 1199: 1195: 1190: 1189: 1178: 1173: 1167:, p. 105 1166: 1161: 1154: 1149: 1142: 1137: 1130: 1125: 1118: 1113: 1107:, p. 104 1106: 1101: 1094: 1089: 1082: 1077: 1070: 1065: 1058: 1053: 1047:, p. 47. 1046: 1041: 1035: 1029: 1023:, p. 103 1022: 1017: 1010: 1005: 998: 993: 986: 981: 974: 969: 954:. 24 May 2023 953: 949: 943: 928: 924: 918: 911: 906: 899: 894: 886: 879: 872: 867: 865: 857: 853: 852: 845: 838: 833: 826: 821: 814: 809: 796: 792: 788: 782: 775: 771: 767: 762: 754: 750: 746: 742: 738: 734: 731:(5): 1060–9. 730: 726: 722: 715: 713: 705: 701: 697: 691: 684: 679: 671: 665: 661: 654: 652: 647: 640: 631: 629: 624: 622: 618: 612: 609: 605: 597: 596:embrittlement 589: 585: 581: 576: 574: 568: 560: 551: 547: 544: 540: 536: 533: 529: 525: 521: 517: 512: 505: 500: 496: 487: 485: 481: 472: 463: 460: 456: 452: 448: 444: 439: 436: 425: 423: 419: 415: 411: 407: 403: 398: 396: 391: 387: 383: 379: 375: 371: 368: 364: 354: 345: 341: 338: 333: 331: 325: 317: 313: 309: 306: 302: 298: 286: 283: 280: 277: 274: 271: 268: 267: 263: 255: 246: 244: 240: 236: 232: 228: 223: 220: 215: 211: 207: 203: 199: 194: 191: 186: 182: 178: 174: 170: 165: 163: 159: 158:Vasily Petrov 155: 145: 143: 140: 136: 132: 128: 124: 120: 116: 110: 108: 104: 103:shielding gas 100: 96: 92: 88: 84: 80: 76: 72: 67: 65: 61: 57: 53: 52:stick welding 49: 45: 41: 37: 33: 29: 21: 1546:Power supply 1536:Filler metal 1490:Laser-hybrid 1421: 1417:Plasma (PAW) 1333:Metalworking 1272: 1261:the original 1255:. Appleton, 1248: 1229: 1211: 1193: 1172: 1160: 1148: 1136: 1124: 1112: 1100: 1088: 1076: 1064: 1052: 1040: 1028: 1016: 1004: 992: 980: 968: 956:. Retrieved 951: 942: 931:. Retrieved 929:. 2017-12-13 926: 917: 905: 893: 884: 878: 850: 844: 832: 820: 808: 781: 774:electric arc 773: 769: 761: 728: 724: 695: 690: 678: 659: 637: 625: 616: 613: 577: 569: 565: 548: 537: 513: 509: 493: 490:Power supply 477: 455:ductile iron 443:carbon steel 440: 431: 404:matter. The 399: 359: 342: 334: 326: 323: 314: 310: 293: 269:Coating Flow 224: 195: 185:C. L. Coffin 166: 154:Humphry Davy 151: 111: 87:electric arc 68: 51: 47: 43: 39: 35: 31: 27: 26: 1665:Arc welding 1609:Fabrication 1587:Weldability 1379:Arc welding 1093:Jeffus 1999 1081:Jeffus 1999 1069:Jeffus 1999 1057:Jeffus 1999 1045:Jeffus 1999 827:, p. 6 815:, p. 5 604:hygroscopic 573:HSLA steels 543:alternators 459:non-ferrous 447:alloy steel 402:particulate 305:atmospheric 148:Development 125:(including 56:arc welding 1659:Categories 1629:Metallurgy 1510:Ultrasonic 1505:Spot (RSW) 1460:Exothermic 1186:References 1153:Weman 2003 933:2018-01-08 856:US2470178A 768:, Article 608:Electrodes 303:and other 284:Weld metal 281:Base metal 275:Shield Gas 210:carbonates 175:developed 1624:Machining 1619:Jewellery 1531:Electrode 1524:Equipment 1257:Wisconsin 787:US 363320 588:cellulose 554:Electrode 520:rectifier 466:Equipment 451:cast iron 297:weld pool 249:Operation 219:extrusion 214:silicates 187:received 167:In 1885, 131:aluminium 99:weld pool 60:electrode 1634:Smithing 1470:Friction 753:11047670 532:inverter 414:toxicity 330:arc blow 231:Japanese 1644:Welding 1614:Forming 1604:Casting 1371:Welding 733:Bibcode 390:helmets 386:retinas 374:arc eye 367:leather 320:Quality 243:Austria 81:from a 1541:Helmet 1298:(.pdf) 1279:  1236:  1218:  1200:  958:29 May 801:  789:, 772:(eng. 751:  698:, pp. 666:  580:rutile 526:at 50 484:ground 453:, and 410:oxides 382:cornea 370:gloves 348:Safety 301:oxygen 278:Fusion 142:alloys 139:copper 135:nickel 129:) but 123:steels 95:joined 93:to be 91:metals 1551:Robot 1515:Upset 1465:Forge 1397:Flash 1264:(PDF) 1253:(PDF) 749:S2CID 643:Notes 422:ozone 406:smoke 1277:ISBN 1234:ISBN 1216:ISBN 1198:ISBN 960:2023 702:and 664:ISBN 541:and 504:GTAW 420:and 212:and 206:lime 204:and 202:clay 171:and 137:and 121:and 119:iron 107:slag 64:flux 44:MMAW 32:SMAW 741:doi 628:MPa 272:Rod 241:in 77:or 69:An 46:), 42:or 40:MMA 1661:: 950:. 925:. 863:^ 747:. 739:. 729:31 727:. 723:. 711:^ 704:94 700:20 650:^ 586:, 582:, 133:, 1363:e 1356:t 1349:v 1325:e 1318:t 1311:v 962:. 936:. 776:) 755:. 743:: 735:: 672:. 617:E 600:2 592:2 528:A 524:V 38:( 30:(

Index


arc welding
electrode
flux
electric current
alternating current
direct current
welding power supply
electric arc
metals
joined
weld pool
shielding gas
slag
flux-cored arc welding
iron
steels
stainless steel
aluminium
nickel
copper
alloys
Humphry Davy
Vasily Petrov
Auguste de Méritens
Nikolay Benardos
Stanisław Olszewski
carbon arc welding
Nikolay Slavyanov
C. L. Coffin

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