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Refueling and overhaul

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about halfway through their desired 50-year life spans. Because carriers can last so long before being retired, they are refueled and refurbished with an RCOH to extend their usable lifetime. At the same time a ship is refueled, it is given a complex overhaul in which broken, worn or obsolete parts
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have formed in the core, and the core has become highly radioactive. Refueling involves taking the expended core out of the reactor and putting in a new core with fresh nuclear fuel. Because it is so radioactive, removing a core with spent nuclear fuel from a reactor requires elaborate radiological
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with new fuel and a general maintenance fix-up, renovation, and often modernization of the entire ship. In theory, such process could simply involve only refueling or only an overhaul, but in practice, nuclear refueling is always combined with an overhaul. An ROH usually takes one to two years for
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and warfighting capabilities, its internal distribution systems are upgraded, and allowance is made for future upgrades over the ship’s remaining operational service life. Given the size of an aircraft carrier and the number of systems and subsystems it has, an RCOH is extremely complex, costly
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to bring it to desired temperatures, pressures, and other conditions. During the ROH, ship's Navy crew stand shutdown watches, and civilian shipyard workers do much of the repair, maintenance, and installation work. All personnel in an ROH maintenance work area are commonly required to wear a
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During an overhaul, an extensive testing program is conducted. Numerous test procedures that have been written are followed, data is recorded as required, and logs of the testing are kept. Tests that can be conducted include:
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and require special radiological handling and disposal precautions. In addition to radiological training and qualification required for working in radiation areas or with radioactive materials or contamination,
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aircraft carriers). For modern submarines and aircraft carriers, ROHs are typically carried out about midway through their operating lifespan. There are also shorter maintenance fix-ups called
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relief pressure setpoints. At the finish of the ROH, the testing data records are bound and retained as a permanent documentation record resulting from the ROH.
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prototype plants have also undergone similar refueling and overhauls, not at a shipyard but at whatever facility they are located.
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The overhaul commonly includes extensive maintenance and renovation work and checks of various systems and equipment aboard the
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for ships periodically at shipyards. A particularly lengthy refueling, maintenance, and modernization process for a nuclear
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and special operations force insertion platforms which can carry up to 66 special operations personnel. The first four
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handling precautions. All materials that came in contact with the critical core, including the internal surfaces and
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In a nuclear-powered ship, the nuclear fuel is essentially a solid inside a reactor core which is inside the ship's
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are repaired or replaced and systems are modernized. The modernization typically includes an upgrade of the ship’s
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submarines have undergone such conversions during their midlife refueling and overhauls. For more details, see
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As the ship is readied, toward the end of the ROH, the power plant is warmed or brought back up to the desired
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An example of renovation work done during refueling and overhauls of submarines is the conversion of a
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Unmanned Undersea Vehicles And Guided Missile Submarines: Technological and Operational Synergies
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and their silos out of the missile section in the submarine, and replacing them with 154
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To start ROH, operating procedures are used to shut down and cool down the propulsion
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submarines and up to almost three years for an aircraft carrier, performed at a naval
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well in advance and new equipment is obtained for any replacements or installations.
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Schank, John F.; Mark V. Arena; Denis Rushworth; John Birkler; James Chiesa (2002).
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to workers is monitored to ensure maximum exposure limits are not exceeded.
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equipment. The work for such overhauls is typically planned out by
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Extensive maintenance period for nuclear powered US Navy vessels
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can last up to almost three years and be referred to as a
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that power some aircraft carriers typically use up their
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USS Theodore Roosevelt Headed Into Mid-Life Overhaul
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(Note blocks, in dark shadow, under the 723:Nuclear-powered ships of the United States Navy 528:and pressure so it can be started when ready. 53:Learn how and when to remove these messages 667:Refueling and Complex Overhaul of the USS 563:is a process for refueling and upgrading 262:, which involves replacement of expended 230:Learn how and when to remove this message 212:Learn how and when to remove this message 110:Learn how and when to remove this message 530: 496:in drydock undergoing conversion to SSGN 485: 348: 316: 73:This article includes a list of general 705: 561:Refueling and Complex Overhaul (RCOH) 292:Refueling and Complex Overhaul (RCOH) 150:adding citations to reliable sources 121: 59: 18: 13: 254:process or procedure performed on 79:it lacks sufficient corresponding 14: 734: 613:CVN-68 Nimitz-class Modernization 565:nuclear-powered aircraft carriers 458:fleet ballistic missile submarine 445:equipment may be replaced by new 34:This article has multiple issues. 671:(CVN 68): Lessons for the Future 636:"Refueling and Complex Overhaul" 126: 64: 23: 137:needs additional citations for 42:or discuss these issues on the 628: 617: 606: 595: 556:Refueling and Complex Overhaul 1: 588: 399: 248:Refueling and Overhaul (ROH) 7: 432: 10: 739: 657: 422:radioactively contaminated 297: 546:Newport News Shipbuilding 275:) to up to 25 years (for 676:Santa Monica, California 470:Tomahawk cruise missiles 462:guided missile submarine 413:nuclear fission products 161:"Refueling and overhaul" 94:more precise citations. 552: 497: 373: 344: 534: 526:operating temperature 489: 352: 320: 341:filled with seawater 250:refers to a lengthy 146:improve this article 511:hydrostatic testing 362:drained of seawater 718:United States Navy 553: 498: 466:ballistic missiles 447:digital electronic 427:radiation exposure 420:, are considered 374: 345: 244:United States Navy 505:to test critical 443:analog electrical 378: 377: 240: 239: 232: 222: 221: 214: 196: 120: 119: 112: 57: 730: 699: 697: 696: 680:Rand Corporation 651: 650: 648: 647: 638:. 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"Refueling and overhaul"
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United States Navy
refitting
nuclear-powered
ships
nuclear fuel
shipyard
submarines
Nimitz-class
aircraft carrier
drydock

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