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Lights-out manufacturing may increase productivity and lower upkeep costs. Companies incorporating lights-out methodologies into floor plans only need to consider robotic workers, which minimize space and climate-control requirements. Human laborers can be dispatched to a separate location for tasks
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CNC machines do not require continuous operator attention, and some models can run unattended. A few machine shops run CNC unattended on nights and weekends. Although the machines are run without being under constant supervision, it is a common practice to always have a person in the vicinity of the
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is the methodology of fully automating the production of goods at factories and other industrial facilities, such as to require no human presence on-site. Many of these factories are considered to be able to run "with the lights off," but few run exclusively lights-out production. For example, in
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are building other robots at a rate of about 50 per 24-hour shift and can run unsupervised for as long as 30 days at a time. "Not only is it lights-out," says Fanuc vice president Gary Zywiol, "we turn off the air conditioning and heat too."
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is a place where raw materials enter, and finished products leave with little or no human intervention. One of the earliest descriptions of the automatic factory in fiction was the 1955 short story "
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that hold unfinished parts. As the technology necessary for total automation becomes increasingly available, many factories are beginning to use lights-out production between
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such as quality assurance. Optimizing manufacturing space for a fully autonomous robotic workforce allows for an increase in productivity.
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is completely automated, with workers only making sure that the process runs without problems and repairing any faulty machinery.
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272:"Fade To Black The 1980s vision of "lights-out" manufacturing, where robots do all the work, is a dream no more"
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217:"Realizing Unattended Hours of Continuous Operation of Machining Center with Addition of Intelligent Function"
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machining, the presence of human workers is typically required for removing completed parts and setting up
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186:"Toward the Automatic Factory: A Case Study of Men and Machines" by Charles Rumford Walker 1977
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177:"Toward the automatic factory" in "Electronic Servicing & Technology" magazine 1982 August
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systems are unnecessary, and smaller layouts require less electricity.
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https://www.autodesk.com/redshift/lights-out-manufacturing/
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Designing automated factories to not require humans on-site
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workers who oversee the end of the manufacturing process.
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62:"Lights out" computer numerical control (CNC) machining
251:"SEAS Student Machine Shop Safety Instruction Manual"
270:Null, Christopher; Caulfield, Brian (1 June 2003).
82:company, has been a lights-out factory since 2001.
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215:Takei Masami (Fuji Heavy Ind. Ltd.) (2003).
98:uses lights-out manufacturing to produce
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136:James Cook, an application engineer at
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291:RedShift by Autodesk. 3 December 2015
117:using 300 mm wafers, the entire
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128:Motivations for lights-out factories
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303:"Techonomy 2012: Where's My Robot?"
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301:Markoff, John (13 November 2012).
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338:. Robotic Industries Association
332:"Robotic Industries Association"
71:Existing "lights-out factories"
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106:. There are only nine human
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102:, with 128 robots made by
28:computer numerical control
159:Self-replicating machine
113:In the manufacturing of
221:Subaru Technical Review
364:Industrial automation
119:manufacturing process
278:on 23 November 2009.
203:"Automatic Factory"
115:integrated circuits
57:Real-world examples
330:Brumson, Bennett.
239:on 13 March 2012.
108:quality assurance
43:automatic factory
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342:29 November
227:: 251–256.
92:Netherlands
165:References
154:Automation
32:tombstones
20:Lights-out
310:Techonomy
233:0910-4852
67:machine.
358:Category
148:See also
80:robotics
315:5 March
138:Stäubli
96:Philips
90:In the
47:Autofac
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84:Robots
49:," by
36:shifts
306:(PDF)
254:(PDF)
76:FANUC
344:2017
317:2016
229:ISSN
188:ISBN
41:An
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262:^
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