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Exhaust manifold

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time. As the two pulses move in the exhaust pipe they should encounter either an X or H pipe. When they encounter the pipe, part of the pulse diverts into the X-H pipe which lowers the total pressure by a small amount. The reason for this decrease in pressure is that the fluid (liquid, air or gas) will travel along a pipe and when it comes at a crossing the fluid will take the path of least resistance and some will bleed off, thus lowering the pressure slightly. Without an X-H pipe the flow of exhaust would be jerky or inconsistent, and the engine would not run at its highest efficiency. The double exhaust pulse would cause part of the next exhaust pulse in that bank to not exit that cylinder completely and cause either a detonation (because of a lean
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This junction point essentially behaves as an artificial atmosphere, hence the alteration of the pressure at this point controls the behavior of reflected waves at this sudden increase in area discontinuity. Closing the valve increases the local pressure, thus inducing the formation of larger amplitude negative reflected expansion waves. This enhances low speed torque up to a speed at which the loss due to increased back pressure outweighs the EXUP tuning effect. At higher speeds the EXUP valve is fully opened and the exhaust is allowed to flow freely.
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time the occurrence of each exhaust pulse, to occur one after the other in succession while still in the exhaust system. The lower pressure tail of an exhaust pulse then serves to create a greater pressure difference between the high pressure head of the next exhaust pulse, thus increasing the velocity of that exhaust pulse. In V6 and V8 engines where there is more than one exhaust bank, "Y-pipes" and "X-pipes" work on the same principle of using the low pressure component of an exhaust pulse to increase the velocity of the next exhaust pulse.
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exhaust gas from the chamber, reducing power and leaving exhaust in the chamber to dilute the incoming intake charge. Since engines produce more exhaust gas at higher speeds, the header(s) are tuned to a particular engine speed range according to the intended application. Typically, wide primary tubes offer the best gains in power and torque at higher engine speeds, while narrow tubes offer the best gains at lower speeds.
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described above in the "head, body, tail" description. By tuning the length of the primary tubes, usually by means of resonance tuning, the rarefaction pulse can be timed to coincide with the exact moment valve overlap occurs. Typically, long primary tubes resonate at a lower engine speed than short primary tubes.
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have a left and right bank each containing 4 cylinders. When the engine is running, pistons are firing according to the engine firing order. If a bank has two consecutive piston firings it will create a high pressure area in the exhaust pipe, because two exhaust pulses are moving through it close in
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pulse which can help scavenging the combustion chamber during valve overlap. This pulse is created in all exhaust systems each time a change in density occurs, such as when exhaust merges into the collector. For clarification, the rarefaction pulse is the technical term for the same process that was
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occurs before the exhaust valve is closed, and to increase low-speed torque, large amplitude exhaust pressure waves are artificially induced. This is achieved by partial closing of an internal valve within the exhaust—the EXUP valve—at the point where the four primary pipes from the cylinders join.
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The magnitude of the exhaust scavenging effect is a direct function of the velocity of the high and medium pressure components of the exhaust pulse. Performance headers work to increase the exhaust velocity as much as possible. One technique is tuned-length primary tubes. This technique attempts to
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The most common types of aftermarket headers are made of mild steel or stainless steel tubing for the primary tubes along with flat flanges and possibly a larger diameter collector made of a similar material as the primaries. They may be coated with a ceramic-type finish (sometimes both inside and
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Great care must be used when selecting the length and diameter of the primary tubes. Tubes that are too large will cause the exhaust gas to expand and slow down, decreasing the scavenging effect. Tubes that are too small will create exhaust flow resistance which the engine must work to expel the
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This relatively low pressure helps to extract all the combustion products from the cylinder and induct the intake charge during the overlap period when both intake and exhaust valves are partially open. The effect is known as "scavenging". Length, cross-sectional area, and shaping of the exhaust
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When an engine starts its exhaust stroke, the piston moves up the cylinder bore, decreasing the total chamber volume. When the exhaust valve opens, the high pressure exhaust gas escapes into the exhaust manifold or header, creating an "exhaust pulse" comprising three main parts:
488:("EXUP") fitted to some Yamaha motorcycles. It constantly adjusts the back pressure within the collector of the exhaust system to enhance pressure wave formation as a function of engine speed. This ensures good low to mid-range performance. 342:
outside), or painted with a heat-resistant finish, or bare. Chrome plated headers are available but these tend to blue after use. Polished stainless steel will also color (usually a yellow tint), but less than chrome in most cases.
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Another form of modification used is to insulate a standard or aftermarket manifold. This decreases the amount of heat given off into the engine bay, therefore reducing the intake manifold temperature. There are a few types of
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Ceramic paint is sprayed or brushed onto the manifold and then cured in an oven. These are usually thin, so have little insulatory properties; however, they reduce engine bay heating by lessening the heat output via
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or stainless steel units which collect engine exhaust gas from multiple cylinders and deliver it to the exhaust pipe. For many engines, there are aftermarket tubular exhaust manifolds known as
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As the exhaust gases equalize between the combustion chamber and the atmosphere, the difference in pressure decreases and the exhaust velocity decreases. This forms the medium-pressure
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Exhaust wrap is wrapped completely around the manifold. Although this is cheap and fairly simple, it can lead to premature degradation of the manifold.
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is created by the large pressure difference between the exhaust in the combustion chamber and the atmospheric pressure outside of the exhaust system
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to give a tough ceramic coating with very good thermal insulation. This is often used on performance production cars and track-only racers.
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Cut through a 2-1 junction in an exhaust manifold showing pressure, which is nonhomogeneous due to centripetal forces, and flow.
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of the high and medium-pressure components reduces the pressure in the combustion chamber to a lower-than-atmospheric level.
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ports and pipeworks influences the degree of scavenging effect, and the engine speed range over which scavenging occurs.
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Diagram of an exhaust manifold from a Kia Rio. 1. manifold; 2. gasket; 3. nut; 4. heat shield; 5. heat shield bolt
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At low engine speeds the wave pressure within the pipe network is low. A full oscillation of the
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has given rise to a number of mechanical improvements. One such improvement can be seen in the
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component. This tail component may initially match ambient atmospheric pressure, but the
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The goal of performance exhaust headers is mainly to decrease flow resistance (
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Ceramic-coated exhaust manifold on the side of a performance car
1105: 1084: 861: 811: 578:"Different Materials Used To Make Exhaust Manifolds Explained" 1363: 1259: 706: 90:. Unsourced material may be challenged and removed. 448:tuned, to utilize the low-pressure reflected wave 457:Why a cross plane V8 needs an H or X exhaust pipe 420:The remaining exhaust gas forms the low-pressure 334:. Headers that do not have collectors are called 1887: 613: 611: 358:A ceramic mixture is bonded to the manifold via 16:Structure collecting an engine's exhaust outlets 694: 620:"Performance Exhaust System Design And Theory" 1349: 680: 608: 480:Today's understanding of exhaust systems and 599:The Design and Tuning of Competition Engines 475: 53:Learn how and when to remove these messages 1356: 1342: 687: 673: 230:Learn how and when to remove this message 212:Learn how and when to remove this message 150:Learn how and when to remove this message 753:Crankcase ventilation system (PCV valve) 640: 617: 392: 249: 241: 326:, and simply as "tubular manifolds" in 306:Exhaust manifolds are generally simple 1888: 1337: 668: 388: 580:. Dirty Racing Products. 6 June 2023 161: 88:adding citations to reliable sources 59: 18: 350:but three are particularly common: 13: 641:McGaffin, Robert (28 April 2015). 14: 1917: 34:This article has multiple issues. 280:comes from the Old English word 166: 64: 23: 855:Overhead valve (pushrod) layout 618:Anderson, Trevor (2 May 2016). 75:needs additional citations for 42:or discuss these issues on the 634: 592: 570: 548: 511:Fusible core injection molding 417:component of the exhaust pulse 1: 541: 486:exhaust ultimate power valve 7: 499: 192:the claims made and adding 10: 1922: 696:Internal combustion engine 1838: 1785: 1693: 1645: 1577: 1568: 1530: 1375: 1313: 1277: 1237: 1192: 1164:Diesel particulate filter 1149: 1116:Idle air control actuator 1098: 1065: 1057:Engine control unit (ECU) 1047: 994: 948: 910: 830: 715: 702: 1229:Viscous fan (fan clutch) 1141:Throttle position sensor 850:Overhead camshaft layout 476:Dynamic exhaust geometry 274:into one pipe. The word 768:Core plug (freeze plug) 531:Thermal barrier coating 526:Exhaust Heat Management 1497:Single-acting cylinder 1430:Double-acting cylinder 444:Many headers are also 398: 284:(from the Anglo-Saxon 260:automotive engineering 255: 247: 1365:Engine configurations 506:Cylinder head porting 396: 253: 245: 1467:Oscillating cylinder 1009:Compression ignition 84:improve this article 1560:Two-and four-stroke 1462:Intake over exhaust 1159:Catalytic converter 493:Helmholtz resonance 377:, specifically the 320:extractor manifolds 1285:Knocking / pinging 877:Combustion chamber 406:The high-pressure 399: 389:Exhaust scavenging 348:thermal insulation 324:Australian English 256: 248: 177:possibly contains 99:"Exhaust manifold" 1901:Engine technology 1883: 1882: 1879: 1878: 1579:Inline / straight 1477:Overhead camshaft 1331: 1330: 1300:Stratified charge 1067:Electrical system 1049:Engine management 882:Compression ratio 822:Starter ring gear 721:rotating assembly 622:. Power Automedia 558:. merriam-webster 240: 239: 232: 222: 221: 214: 179:original research 160: 159: 152: 134: 57: 1913: 1575: 1574: 1570:Cylinder layouts 1358: 1351: 1344: 1335: 1334: 1174:Exhaust manifold 1039:Spark plug wires 925:Boost controller 912:Forced induction 689: 682: 675: 666: 665: 659: 658: 656: 654: 638: 632: 631: 629: 627: 615: 606: 596: 590: 589: 587: 585: 574: 568: 567: 565: 563: 552: 521:Thermal spraying 383:combined gas law 360:thermal spraying 316:American English 303:the cylinders). 264:exhaust manifold 235: 228: 217: 210: 206: 203: 197: 194:inline citations 170: 169: 162: 155: 148: 144: 141: 135: 133: 92: 68: 60: 49: 27: 26: 19: 1921: 1920: 1916: 1915: 1914: 1912: 1911: 1910: 1896:Exhaust systems 1886: 1885: 1884: 1875: 1834: 1781: 1689: 1641: 1564: 1526: 1371: 1362: 1332: 1327: 1309: 1305:Top dead centre 1273: 1233: 1188: 1145: 1094: 1068: 1061: 1050: 1043: 990: 944: 906: 862:Tappet / lifter 845:Flathead layout 835: 826: 720: 711: 698: 693: 663: 662: 652: 650: 639: 635: 625: 623: 616: 609: 603:Philip H. Smith 597: 593: 583: 581: 576: 575: 571: 561: 559: 554: 553: 549: 544: 502: 478: 459: 391: 328:British English 322:in British and 294:intake manifold 236: 225: 224: 223: 218: 207: 201: 198: 183: 171: 167: 156: 145: 139: 136: 93: 91: 81: 69: 28: 24: 17: 12: 11: 5: 1919: 1909: 1908: 1903: 1898: 1881: 1880: 1877: 1876: 1874: 1873: 1868: 1863: 1858: 1853: 1848: 1842: 1840: 1836: 1835: 1833: 1832: 1827: 1822: 1817: 1812: 1807: 1802: 1797: 1791: 1789: 1783: 1782: 1780: 1779: 1774: 1769: 1764: 1759: 1754: 1749: 1744: 1739: 1738: 1737: 1727: 1726: 1725: 1715: 1710: 1705: 1699: 1697: 1691: 1690: 1688: 1687: 1682: 1677: 1672: 1667: 1662: 1657: 1651: 1649: 1643: 1642: 1640: 1639: 1634: 1629: 1624: 1619: 1614: 1609: 1604: 1599: 1594: 1589: 1583: 1581: 1572: 1566: 1565: 1563: 1562: 1557: 1552: 1547: 1542: 1536: 1534: 1528: 1527: 1525: 1524: 1519: 1514: 1509: 1504: 1499: 1494: 1489: 1484: 1482:Overhead valve 1479: 1474: 1472:Opposed-piston 1469: 1464: 1459: 1454: 1449: 1448: 1447: 1437: 1432: 1427: 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794: 789: 784: 770: 765: 760: 755: 750: 745: 743:Connecting rod 740: 735: 730: 724: 722: 713: 712: 703: 700: 699: 692: 691: 684: 677: 669: 661: 660: 633: 607: 591: 569: 546: 545: 543: 540: 539: 538: 533: 528: 523: 518: 513: 508: 501: 498: 482:fluid dynamics 477: 474: 470:air-fuel ratio 458: 455: 430: 429: 418: 411: 390: 387: 367: 366: 363: 356: 336:zoomie headers 270:from multiple 238: 237: 220: 219: 174: 172: 165: 158: 157: 140:September 2014 72: 70: 63: 58: 32: 31: 29: 22: 15: 9: 6: 4: 3: 2: 1918: 1907: 1904: 1902: 1899: 1897: 1894: 1893: 1891: 1872: 1869: 1867: 1864: 1862: 1859: 1857: 1854: 1852: 1849: 1847: 1844: 1843: 1841: 1837: 1831: 1828: 1826: 1823: 1821: 1818: 1816: 1813: 1811: 1808: 1806: 1803: 1801: 1798: 1796: 1793: 1792: 1790: 1788: 1784: 1778: 1775: 1773: 1770: 1768: 1765: 1763: 1760: 1758: 1755: 1753: 1750: 1748: 1745: 1743: 1740: 1736: 1733: 1732: 1731: 1728: 1724: 1721: 1720: 1719: 1716: 1714: 1711: 1709: 1706: 1704: 1701: 1700: 1698: 1696: 1692: 1686: 1683: 1681: 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1225: 1222: 1220: 1217: 1215: 1212: 1211: 1208: 1207:Water cooling 1205: 1203: 1200: 1199: 1197: 1195: 1191: 1185: 1184:Oxygen sensor 1182: 1180: 1177: 1175: 1172: 1170: 1167: 1165: 1162: 1160: 1157: 1156: 1154: 1152: 1148: 1142: 1139: 1137: 1134: 1132: 1129: 1127: 1124: 1122: 1119: 1117: 1114: 1112: 1109: 1107: 1104: 1103: 1101: 1099:Intake system 1097: 1091: 1090:Starter motor 1088: 1086: 1083: 1081: 1078: 1076: 1073: 1072: 1070: 1064: 1058: 1055: 1054: 1052: 1046: 1040: 1037: 1035: 1032: 1030: 1029:Ignition coil 1027: 1025: 1022: 1020: 1017: 1015: 1012: 1010: 1007: 1005: 1002: 1001: 999: 997: 993: 987: 984: 982: 979: 977: 974: 972: 969: 967: 964: 962: 961:Petrol engine 959: 957: 956:Diesel engine 954: 953: 951: 947: 941: 938: 936: 933: 931: 928: 926: 923: 921: 920:Blowoff valve 918: 917: 915: 913: 909: 903: 900: 898: 895: 893: 890: 888: 885: 883: 880: 878: 875: 873: 870: 868: 865: 863: 860: 859: 856: 853: 851: 848: 846: 843: 842: 840: 838: 837:Cylinder head 833: 829: 823: 820: 818: 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automotive engineering
exhaust gases
cylinders
manifold
intake manifold
cast iron
American English
extractor manifolds

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