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Computer-aided manufacturing

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207: 133: 36: 329:. Users would select the type of tool, machining process and paths to be used. While an engineer may have a working knowledge of G-code programming, small optimization and wear issues compound over time. Mass-produced items that require machining are often initially created through casting or some other non-machine method. This enables hand-written, short, and highly optimized G-code that could not be produced in a CAM package. 1026: 510:
and spindle speeds are generally increased in order to maintain a target surface speed (SFM). A light chip load at high feed and RPM is often referred to as High Speed Machining (HSM), and can provide quick machining times with high quality results. The result of these lighter passes is a highly accurate part, with a uniformly high
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tangent to the ideal part features. This produces an excellent surface finish with high dimensional accuracy. This process is commonly used to machine complex organic shapes such as turbine and impeller blades, which due to their complex curves and overlapping geometry, are impossible to machine with only three axis machines.
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set for increased flexibility. In some cases, such as improperly set up CAM software or specific tools, the CNC machine required manual editing before the program will run properly. None of these issues were so insurmountable that a thoughtful engineer or skilled machine operator could not overcome
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and components and tooling with more precise dimensions and material consistency, which in some cases, uses only the required amount of raw material (thus minimizing waste), while simultaneously reducing energy consumption. CAM is now a system used in schools and lower educational purposes. CAM is a
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Finishing involves many light passes across the material in fine steps to produce the finished part. When finishing a part, the steps between passes is minimal to prevent tool deflection and material spring back. In order to reduce the lateral tool load, tool engagement is reduced, while feed rates
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To ensure ease of use appropriate to user objectives, modern CAM solutions are scalable from a stand-alone CAM system to a fully integrated multi-CAD 3D solution-set. These solutions are created to meet the full needs of manufacturing personnel including part planning, shop documentation, resource
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At least in the United States, there is a shortage of young, skilled machinists entering the workforce able to perform at the extremes of manufacturing; high precision and mass production. As CAM software and machines become more complicated, the skills required of a machinist or machine operator
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In milling applications on hardware with rotary table and/or rotary head axes, a separate finishing process called contouring can be performed. Instead of stepping down in fine-grained increments to approximate a surface, the work piece or tool is rotated to make the cutting surfaces of the tool
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or steps, because the strategy has taken multiple "steps" down the part as it removes material. This takes the best advantage of the machine's ability by cutting material horizontally. Common strategies are zig-zag clearing, offset clearing, plunge roughing, rest-roughing, and trochoidal milling
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This process begins with a roughed part that unevenly approximates the model and cuts to within a fixed offset distance from the model. The semi-finishing pass must leave a small amount of material (called the scallop) so the tool can cut accurately, but not so little that the tool and material
441:. Today’s CAM user can easily generate streamlined tool paths, optimized tool axis tilt for higher feed rates, better tool life and surface finish, and ideal cutting depth. In addition to programming cutting operations, modern CAM softwares can additionally drive non-cutting operations such as 514:. In addition to modifying speeds and feeds, machinists will often have finishing specific endmills, which never used as roughing endmills. This is done to protect the endmill from developing chips and flaws in the cutting surface, which would leave streaks and blemishes on the final part. 397:
For the user who is just getting started as a CAM user, out-of-the-box capabilities providing Process Wizards, templates, libraries, machine tool kits, automated feature based machining and job function specific tailorable user interfaces build user confidence and speed the learning
482:(adaptive clearing). The goal at this stage is to remove the most material in the least time, without much concern for overall dimensional accuracy. When roughing a part, a small amount of extra material is purposely left behind to be removed in subsequent finishing operation(s). 265:. Alexander Hammer at DeLaval Steam Turbine Company invented a technique to progressively drill turbine blades out of a solid metal block of metal with the drill controlled by a punch card reader in 1950. Boeing first obtained NC machines in 1956, made by companies such as 284:
machinists. Fallows created the first CAD software but this had severe shortcomings and was promptly taken back into the developing stage. CAM software would output code for the least capable machine, as each machine tool control added on to the standard
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for prototyping or small production runs; G-Code is a simple language. In high production or high precision shops, a different set of problems were encountered where an experienced CNC machinist must both hand-code programs and run CAM software.
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formats that are supported by a wide variety of software. The output from the CAM software is usually a simple text file of G-code/M-codes, sometimes many thousands of commands long, that is then transferred to a machine tool using a
238:. CAM leverages both the value of the most skilled manufacturing professionals through advanced productivity tools, while building the skills of new professionals through visualization, simulation and optimization tools. 409:
The manufacturing environment is increasingly complex. The need for CAM and PLM tools by the manufacturing engineer, NC programmer or machinist is similar to the need for computer assistance by the pilot of modern
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Yong, Loong Tee; Moy, Peter K. (September 2008). "Complications of Computer-Aided-Design/Computer-Aided-Machining-Guided (NobelGuide™) Surgical Implant Placement: An Evaluation of Early Clinical Results".
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Yong, Loong Tee; Moy, Peter K. (2008). "Complications of Computer-Aided-Design/Computer-Aided-Machining-Guided (NobelGuide™) Surgical Implant Placement: An Evaluation of Early Clinical Results".
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Most machining progresses through many stages, each of which is implemented by a variety of basic and sophisticated strategies, depending on the part design, material, and software available.
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Over time, the historical shortcomings of CAM are being attenuated, both by providers of niche solutions and by providers of high-end solutions. This is occurring primarily in three arenas:
192:(CAE), as the model generated in CAD and verified in CAE can be input into CAM software, which then controls the machine tool. CAM is used in many schools alongside CAD to create objects. 968: 401:
User confidence is further built on 3D visualization through a closer integration with the 3D CAD environment, including error-avoiding simulations and optimizations.
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Integration with PLM and the extended enterprise LM to integrate manufacturing with enterprise operations from concept through field support of the finished product.
477:, or a rough casting which a CNC machine cuts roughly to shape of the final model, ignoring the fine details. In milling, the result often gives the appearance of 1127:
Gomes, Jefferson de Oliveira; Almeida Jr, Adelson Ribeiro de; Silva, Alex Sandro de AraĂşjo; Souza, Guilherme Oliveira de; Nunes, Acson Machado (September 2010).
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Agrawal, Rajneesh Kumar; Pratihar, D.K.; Roy Choudhury, A. (June 2006). "Optimization of CNC isoscallop free form surface machining using a genetic algorithm".
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of work pieces. This is not the only definition for CAM, but it is the most common. It may also refer to the use of a computer to assist in all operations of a
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Amin, S.G.; Ahmed, M.H.M.; Youssef, H.A. (December 1995). "Computer-aided design of acoustic horns for ultrasonic machining using finite-element analysis".
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Historically, CAM software was seen to have several shortcomings that necessitated an overly high level of involvement by skilled
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CAM packages could not, and still cannot, reason as a machinist can. They could not optimize toolpaths to the extent required of
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management and data management and exchange. To prevent these solutions from detailed tool specific information a dedicated
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Mörmann, W. H.; Bindl, A. (2002). "All-ceramic, chair-side computer-aided design/computer-aided machining restorations".
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Early commercial applications of CAM were in large companies in the automotive and aerospace industries; for example,
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A CAM tool generally converts a model to a language the target machine in question understands, typically
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systems. The modern machinery cannot be properly used without this assistance.
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Purdue Research and Education Centre for Information Systems in Engineering
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and engineer rather than eliminating the CNC machinist from the workforce.
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Journal of the Brazilian Society of Mechanical Sciences and Engineering
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Today's CAM systems support the full range of machine tools including:
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deflect away from the cutting surfaces. Common strategies are
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The integration of CAD with other components of CAD/CAM/CAE
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High-Speed Machining, including streamlining of tool paths
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International Journal of Machine Tools and Manufacture
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Boothroyd, Geoffrey; Knight, Winston Anthony (2006).
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This process usually begins with raw stock, known as
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List of computer-aided manufacturing (CAM) Software
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CRC Press. p. 401. 832: 775: 297:(PLM) environment requires an effective 257:work developing the CAD/CAM application 205: 184:subsequent computer-aided process after 131: 1245:Pocket Machining Based on Offset Curves 1163: 991: 769: 677: 583:Integrated Computer-Aided Manufacturing 14: 2019: 802: 1882: 1304: 1266: 1241:reviewed toolpath algorithms in 1997. 1090: 756:, Taylor & Francis, p. 240, 726:Computerized manufacturing automation 711: 709: 1024: 753:Organizational change and innovation 461: 202:Printed circuit board § PCB CAM 58:adding citations to reliable sources 29: 940: 210:Chrome-cobalt disc with crowns for 24: 1157: 966: 918:. The SAGA-project. Archived from 913: 706: 369:Overcoming historical shortcomings 25: 2048: 2032:Information technology management 1220: 1078:10.1016/j.ijmachtools.2005.07.028 943:"A Possible First Use of CAM/CAD" 836:Aeronautical engineer's data book 560:Computer-integrated manufacturing 361:Automation of Machining processes 1908: 1292: 1235:about Software CAD/CAM CimatronE 1179:10.1111/j.1708-8208.2007.00082.x 992:Hagerty, James R. (2013-06-10). 729:. Diane Publishing. p. 48. 692:10.1111/j.1708-8208.2007.00082.x 589:Manufacturing process management 566:Digital modeling and fabrication 34: 1146:10.1590/S1678-58782010000300003 1120: 1084: 1057: 1045: 1018: 985: 960: 934: 907: 880: 721:Office of Technology Assessment 631:Dental Clinics of North America 45:needs additional citations for 1582:Electrical discharge machining 1371:Numerical control (NC and CNC) 853: 826: 796: 743: 671: 657: 622: 333:advance to approach that of a 69:"Computer-aided manufacturing" 13: 1: 863:Computer aided systems theory 643:10.1016/S0011-8532(01)00007-6 615: 577:Flexible manufacturing system 2037:Product lifecycle management 2027:Computer-aided manufacturing 1257:How to evaluate a CAM system 1213:10.1016/0924-0136(95)02015-2 295:Product lifecycle management 222:Traditionally, CAM has been 145:Computer-aided manufacturing 18:Computer aided manufacturing 7: 1429:List of drill and tap sizes 1259:Sheetmetalworld.com article 1031:. Pearson Education India. 833:Matthews, Clifford (2005). 812:. CRC Press. p. 15-1. 553: 548:3D_printing § Printing 387:and the extended enterprise 195: 10: 2053: 1745:Magnetic switchable device 994:"Help Wanted. A Lot of It" 545: 531: 248: 199: 190:computer-aided engineering 1938: 1917: 1823: 1768: 1695: 1587:Electrochemical machining 1562: 1452: 1384: 1339: 1300: 866:. Springer. p. 602. 779:A dictionary of computing 571:Direct numerical control 406:Manufacturing complexity 380:Manufacturing complexity 349:Multi-function Machining 341:Typical areas of concern 316:direct numerical control 157:computer-aided machining 1930:Open Cascade Technology 1667:Rotary transfer machine 1652:Photochemical machining 1592:Electron-beam machining 1554:Tool and cutter grinder 1052:CAM Toolpath Strategies 1028:Basic Civil Engineering 776:Daintith, John (2004). 528:Software: large vendors 275:Thompson Ramo Waldridge 232:manufacturing engineers 153:computer-aided modeling 219: 175:, including planning, 141: 1863:Tools and terminology 1091:Pasko, Rafal (1999). 534:List of CAM companies 234:, NC programmers, or 214:, manufactured using 209: 186:computer-aided design 135: 1781:Machining vibrations 1687:Ultrasonic machining 916:"The History of CAD" 667:. 16 September 1997. 443:machine tool probing 188:(CAD) and sometimes 54:improve this article 1801:Tool and die making 1489:Cylindrical grinder 1025:Gopi (2010-01-01). 998:Wall Street Journal 637:(2): 405–26, viii. 604:rapid manufacturing 356:Feature recognition 335:computer programmer 267:Kearney and Trecker 173:manufacturing plant 1469:Abrasive machining 1239:Dragomatz and Mann 922:on 2 November 2012 610:CNC pocket milling 220: 181:production process 142: 2014: 2013: 1956:Creo Elements/Pro 1876: 1875: 1819: 1818: 1251:Purdue University 941:Sanders, Norman. 900:978-1-57444-659-3 873:978-3-540-55354-0 846:978-0-7506-5125-7 819:978-0-8493-9418-8 789:978-0-19-860877-6 763:978-0-415-06314-2 736:978-1-4289-2364-5 600:Rapid prototyping 462:Machining process 383:Integration with 299:CAD data exchange 271:Stromberg-Carlson 224:numerical control 130: 129: 122: 104: 16:(Redirected from 2044: 1903: 1896: 1889: 1880: 1879: 1786:Speeds and feeds 1539:Sharpening stone 1514:Grinding machine 1509:Grinding dresser 1376:Stewart platform 1325: 1318: 1311: 1302: 1301: 1287: 1280: 1273: 1264: 1263: 1216: 1207:(3–4): 254–260. 1190: 1151: 1150: 1148: 1124: 1118: 1117: 1115: 1114: 1108: 1102:. 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