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Cataract (beam engine)

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209:. The cataract runs at its own speed, but does not measure the resultant speed of the engine. The cataract has also been described as a 'water clock'. This assumes that the relationship between the cataract's operation and the engine's speed is fixed, which is a valid assumption for a beam engine as the cataract controls the timing of the engine's stroke, rather than a variable power or throttle valve. Where a governor controls such a throttle valve, as for the Watt governor, the speed of the engine depends on a complex and unpredictable relation between the engine load, the valve position and the varying efficiency of the engine. Such governors must use a closed-loop control if they are to maintain an effective and precise regulation. 63: 79: 105:, these valves are the upper steam inlet to the top of the cylinder, the equilibrium valve that links upper and lower portions of the cylinder, and the lower exhaust and condensing water injection valves, which share an arbor. Unlike most other steam engines, these engines could be run intermittently: making a single stroke before stopping and waiting for the valves to be restarted again. The speed of each power stroke or 'coming indoors' was a feature of the engine and was not easily varied, but there was no need for the engines to run continuously, stroke after stroke. This was a direct contrast to the 120:. It was an iron box in a cistern filled with water, with a plunger or piston set in the top and pressed downwards by a weight. The water within the pump could only escape through a small tap or valve. As the plunger gradually fell, its motion was passed upwards by a rocking lever and a rod to the valvegear in the middle chamber. Once the rod had risen sufficiently, this opened the first valve to admit steam into the upper part of the cylinder, beginning a new stroke. 323: 17: 156:
encountered these on his trip to Cornwall in 1777. They were of a simpler type, these early cataracts or 'jack in the box' were a simple tumbling box: a wooden box on a pivot was filled with water through an adjustable cock. When the box was filled sufficiently to overbalance, the engine's injection
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Once the stroke had begun, the cataract's rocking lever was pushed downwards by the engine. This lifted the plunger, which acted as a suction pump within the cataract to refill the plunger box, through a flap valve from its surrounding cistern. The cistern was kept filled with water by the pump that
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The cataract's actuating rod also had a screw adjuster, which acted to vary the water injection time (Newcomen) or the phasing between the inlet and exhaust valves (Cornish). This could be used to give a longer and more effective condensation time, if the condensing water supply was warm, as in the
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Cataracts were also used as an over-speed safety device for direct-acting water pumps. A seesaw or 'differential' lever was placed between the pump's piston rod and a cataract adjusted for the pump's normal working speed. If the pump suddenly accelerated, owing to the pump bursting or similar, the
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used the simple tumbling box design of cataract for some years afterwards, to around 1779. After this other designs were used, including a water cataract where the same water was used and recycled continuously and also an air cataract using a circular bellows. An air cataract of this type was
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beam engine spanned four floors. The cylinder and the engine driver's usual working position were located in the 'bottom chamber', approximately at ground level. Above this were the 'middle chamber', with the cylinder top cover and 'top nozzle' (the upper valve chest), and above that the 'top
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Use of a cataract could allow an engine to be operated at only a third of its ungoverned speed. When pumping load was variable, cataracts could also be connected and disconnected as required, allowing the engine to work at full speed for a period and then stopped in between.
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and similar uses could vary, closed-loop control such as the engine speed-based centrifugal governor was also needed. The cataract was thus not used on rotative engines, not even where single-acting Cornish winding engines were still used in Cornwall.
109:, and the rotary nature of almost all other steam engines. With the original Newcomen cycle, the speed of the return stroke varied according to the boiler pressure, although this still did not affect the strength or speed of the power stroke. 75:
chamber' or beam chamber. The cataracts were located in the lowest part of the engine house, in a chamber below the bottom chamber, along with the exhaust pipe. This space was awkward to access and not visited in normal operation.
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This was the initiation of a stroke with the Cornish cycle. For a Newcomen engine, the cataract triggered the water injection valve that caused condensation in the cylinder, and thus the beginning of the power
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are attached to this rod. These tappets strike long curved iron levers or 'horns' that are carried on three horizontal shafts or 'arbors'. Each arbor works one of the engine's valves. For the
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With a rotative engine, it was necessary to control the rate at which an engine moved throughout its stroke, not merely to vary the timing between strokes. This required the use of a
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The water outlet valve was controlled by a rod from the bottom chamber. This was used by the engine's driver to control the working speed, according to the work required.
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piston would overtake the cataract and the action of the differential lever would then close the pump's steam inlet valve and stop the pump, limiting possible damage.
185:, at least where this was associated with steam engines and their governors. They were used as a damping device to avoid over-sensitivity with centrifugal governors. 264:
Cornish engines were not amenable to control by a throttle valve, as their operating cycle depended on the condensation time more than a throttled steam supply.
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One advantage of the independent and open loop nature of the cataract's control was that two engines could be adjusted to run in synchronisation, but in
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also had no easy means to drive a centrifugal governor. For these reasons the cataract remained in service for as long as the Cornish engine did.
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Some Cornish winding engines had their valves arranged across different number of arbors, although their basic operation remains the same.
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Summer. This adjustment appears to have been poorly understood though, and little used by the engine drivers.
1500: 899: 1487: 1275: 1625: 1343: 1315: 1199: 811: 754: 1214: 152:'s time, and they may be another of the developments to Newcomen's engine for which he was responsible. 1093: 54:, in that it does not control the speed of the engine's stroke, but rather the timing between strokes. 173:. The plunger pump design of cataract had appeared in Cornwall by 1785, but was not Watt's invention. 78: 1645: 1634: 1492: 1191: 804: 1686: 1419: 1351: 1655: 1650: 1571: 1440: 1295: 1240: 962: 918: 648: 83: 1458: 1219: 1660: 1558: 1432: 1399: 1280: 982: 869: 246: 97:. This is a vertical rod, hung from the beam, and moving in parallel to the piston. Adjustable 652: 1691: 1525: 1250: 1171: 1144: 941: 859: 769: 304: 241:, it was not until 1788 when Watt was the first to apply it to a steam engine. This was the ' 1585: 1270: 1209: 1070: 936: 884: 821: 774: 401: 230: 106: 51: 8: 1579: 1113: 987: 904: 894: 206: 1075: 71: 36: 671: 669: 1376: 1224: 1163: 1118: 1098: 1085: 1065: 1047: 992: 946: 816: 759: 588: 517: 492: 202: 1452: 1413: 1139: 1057: 1027: 879: 666: 165: 512:
Kelly, Maurice (2002). "Appendix A: Crofton Nº 1 Boulton & Watt Engine".
1358: 1300: 1108: 1103: 1017: 972: 428: 328: 145: 1544: 1393: 1365: 1042: 864: 854: 764: 253: 198: 40: 21: 1675: 1332: 1305: 1204: 1123: 959: 102: 1533: 1290: 1037: 1022: 977: 831: 826: 740: 149: 117: 16: 1385: 956: 926: 799: 578: 576: 574: 257: 44: 32: 201:. However unlike the better-known Watt centrifugal governor, this is an 1464: 1407: 1032: 967: 951: 889: 846: 836: 242: 221:. With pumping engines, this gave a more even output to their pumping. 153: 90: 571: 434:
A treatise on the steam engine: historical, practical, and descriptive
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in Cornwall, although their inventor is unknown. They were known in
93:(or 'working gear') of a Newcomen or Cornish engine is based on the 1149: 238: 303:
These were the type of small reciprocating pump commonly used as
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in the steam supply, controlled by the governor. As the load on
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was a speed governing device used for early single-acting
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The cataract, like most regulators, is an example of a
549: 547: 545: 682: 700:'Victoria' Pumping Engine, East London Waterworks, ( 625: 601: 530: 482: 480: 465: 412:. Vol. II. Blackie & Son. pp. 275–276. 336: 318: 542: 453: 441: 477: 423: 421: 419: 353: 351: 245:', an early rotative engine now preserved in the 1673: 676: 582: 565: 516:. Camden Miniature Steam Services. p. 21. 505: 416: 348: 50:The cataract is distinctly different from the 725: 362:. Glasgow: Williams Collins. pp. 60–61. 360:Steam and the Steam Engine: Land and Marine 732: 718: 587:. Moorland Publishing. pp. 183–184. 181:The term 'cataract' became a synonym for 77: 61: 15: 1607:Glossary of steam locomotive components 688: 486: 388: 372: 342: 307:and often described as the 'Weir' type. 224: 1674: 583:Dickinson, H.W.; Jenkins, R. (1981) . 406:"3: A Treatise on Engines and Boilers" 116:The cataract itself resembled a small 713: 701: 631: 619: 607: 553: 536: 511: 471: 459: 447: 427: 400: 357: 645:"The Grand Junction 100 inch Engine" 192: 233:was already known from its use for 82:Valvegear, horns and arbors of the 13: 1459:National Museum of Scotland engine 212: 176: 139: 14: 1703: 739: 1641:List of steam technology patents 437:. Vol. 1. pp. 188–189. 321: 694: 637: 585:James Watt and the Steam Engine 297: 287: 144:The cataract first appeared on 124:the engine itself was working. 1626:Murdoch's model steam carriage 1612:History of steam road vehicles 566:Dickinson & Jenkins (1927) 394: 278: 134: 70:The typical installation of a 1: 1553:Murray's Hypocycloidal Engine 489:Steam Engines and Waterwheels 314: 1276:Return connecting rod engine 677:Dickinson & Jenkins 1927 514:The Non-Rotative Beam Engine 491:. Moorland. pp. 33–34. 57: 7: 1200:Condensing steam locomotive 10: 1708: 1507:"Coalbrookdale Locomotive" 487:Woodall, Frank D. (1975). 157:valve would be triggered. 1599: 1570: 1543: 1524: 1513:"Pen-y-Darren" locomotive 1478: 1431: 1384: 1375: 1342: 1323: 1314: 1233: 1190: 1182:Single- and double-acting 1162: 1132: 1084: 1056: 1010: 1001: 917: 845: 792: 783: 747: 266:Non-rotative beam engines 1352:Newcomen Memorial Engine 271: 1656:Timeline of steam power 1651:Stationary steam engine 1534:Woolf's compound engine 1441:Soho Manufactory engine 1296:Steeple compound engine 963:straight line mechanism 649:Kew Bridge Steam Museum 160: 84:Crofton Pumping Station 1682:Steam engine governors 1661:Water-returning engine 1635:Lean's Engine Reporter 1408:Chacewater Mine engine 1281:Six-column beam engine 305:boiler feedwater pumps 247:Science Museum, London 86: 67: 66:Cataract, c. 1875 24: 20:Bottom chamber of the 1501:London Steam Carriage 402:Clark, Daniel Kinnear 358:Evers, Henry (1875). 81: 65: 19: 1447:Bradley Works engine 1271:Reciprocating engine 1094:Babcock & Wilcox 937:Centrifugal governor 231:centrifugal governor 225:Centrifugal governor 107:rotative beam engine 52:centrifugal governor 43:. It was a kind of 988:Sun and planet gear 704:, pp. 275–276) 679:, pp. 220–223) 622:, pp. 67, 182. 207:closed-loop control 37:atmospheric engines 1488:Richard Trevithick 1086:Water-tube boilers 900:Gresley conjugated 171:Ale and Cakes Mine 87: 68: 25: 1669: 1668: 1595: 1594: 1474: 1473: 1158: 1157: 1058:Fire-tube boilers 913: 912: 391:, pp. 31–33) 375:, pp. 29–30. 193:Open loop control 169:supplied for the 1699: 1619:fardier à vapeur 1453:Whitbread Engine 1414:Smethwick Engine 1382: 1381: 1321: 1320: 1140:Feedwater heater 1008: 1007: 790: 789: 734: 727: 720: 711: 710: 705: 698: 692: 686: 680: 673: 664: 663: 661: 660: 651:. Archived from 641: 635: 629: 623: 617: 611: 605: 599: 598: 580: 569: 563: 557: 551: 540: 534: 528: 527: 509: 503: 502: 484: 475: 469: 463: 457: 451: 445: 439: 438: 425: 414: 413: 410:The Steam Engine 398: 392: 385: 376: 370: 364: 363: 355: 346: 340: 331: 326: 325: 324: 308: 301: 295: 291: 285: 282: 166:Boulton and Watt 146:Newcomen engines 1707: 1706: 1702: 1701: 1700: 1698: 1697: 1696: 1687:Cornish engines 1672: 1671: 1670: 1665: 1591: 1566: 1539: 1520: 1470: 1427: 1371: 1359:Fairbottom Bobs 1344:Newcomen engine 1338: 1310: 1256:Expansion valve 1229: 1215:Watt's separate 1186: 1154: 1128: 1080: 1052: 997: 973:Parallel motion 909: 860:Stephenson link 841: 779: 748:Operating cycle 743: 738: 708: 699: 695: 687: 683: 674: 667: 658: 656: 643: 642: 638: 630: 626: 618: 614: 606: 602: 595: 581: 572: 564: 560: 552: 543: 535: 531: 524: 510: 506: 499: 485: 478: 470: 466: 458: 454: 446: 442: 426: 417: 399: 395: 386: 379: 371: 367: 356: 349: 341: 337: 329:Cornwall portal 327: 322: 320: 317: 312: 311: 302: 298: 292: 288: 283: 279: 274: 227: 215: 213:Synchronisation 195: 179: 177:Later cataracts 163: 142: 140:Early cataracts 137: 60: 41:Cornish engines 35:, particularly 12: 11: 5: 1705: 1695: 1694: 1689: 1684: 1667: 1666: 1664: 1663: 1658: 1653: 1648: 1643: 1638: 1631: 1630: 1629: 1623: 1609: 1603: 1601: 1597: 1596: 1593: 1592: 1590: 1589: 1583: 1576: 1574: 1568: 1567: 1565: 1564: 1556: 1549: 1547: 1541: 1540: 1538: 1537: 1530: 1528: 1522: 1521: 1519: 1518: 1517: 1516: 1510: 1504: 1498: 1484: 1482: 1476: 1475: 1472: 1471: 1469: 1468: 1462: 1456: 1450: 1444: 1437: 1435: 1429: 1428: 1426: 1425: 1417: 1411: 1405: 1397: 1394:Kinneil Engine 1390: 1388: 1379: 1373: 1372: 1370: 1369: 1366:Elsecar Engine 1363: 1355: 1348: 1346: 1340: 1339: 1337: 1336: 1329: 1327: 1318: 1312: 1311: 1309: 1308: 1303: 1298: 1293: 1288: 1286:Steeple engine 1283: 1278: 1273: 1268: 1263: 1258: 1253: 1248: 1243: 1237: 1235: 1231: 1230: 1228: 1227: 1222: 1217: 1212: 1207: 1202: 1196: 1194: 1188: 1187: 1185: 1184: 1179: 1174: 1168: 1166: 1160: 1159: 1156: 1155: 1153: 1152: 1147: 1145:Feedwater pump 1142: 1136: 1134: 1130: 1129: 1127: 1126: 1121: 1116: 1111: 1106: 1101: 1096: 1090: 1088: 1082: 1081: 1079: 1078: 1073: 1068: 1062: 1060: 1054: 1053: 1051: 1050: 1045: 1040: 1035: 1030: 1025: 1020: 1014: 1012: 1011:Simple boilers 1005: 999: 998: 996: 995: 993:Watt's linkage 990: 985: 980: 975: 970: 965: 954: 949: 944: 942:Connecting rod 939: 934: 929: 923: 921: 915: 914: 911: 910: 908: 907: 902: 897: 892: 887: 882: 877: 872: 867: 862: 857: 851: 849: 843: 842: 840: 839: 834: 829: 824: 819: 814: 809: 808: 807: 796: 794: 787: 781: 780: 778: 777: 772: 767: 762: 757: 751: 749: 745: 744: 737: 736: 729: 722: 714: 707: 706: 693: 689:Woodall (1975) 681: 665: 636: 634:, p. 281. 624: 612: 610:, p. 365. 600: 593: 570: 558: 541: 539:, p. 169. 529: 522: 504: 497: 476: 474:, p. 203. 464: 462:, p. 339. 452: 450:, p. 187. 440: 415: 393: 377: 373:Woodall (1975) 365: 347: 343:Woodall (1975) 334: 333: 332: 316: 313: 310: 309: 296: 286: 276: 275: 273: 270: 254:throttle valve 226: 223: 214: 211: 205:, rather than 199:servomechanism 194: 191: 178: 175: 162: 159: 141: 138: 136: 133: 103:Cornish cycles 59: 56: 22:Elsecar Engine 9: 6: 4: 3: 2: 1704: 1693: 1690: 1688: 1685: 1683: 1680: 1679: 1677: 1662: 1659: 1657: 1654: 1652: 1649: 1647: 1644: 1642: 1639: 1637: 1636: 1632: 1627: 1624: 1621: 1620: 1615: 1614: 1613: 1610: 1608: 1605: 1604: 1602: 1598: 1587: 1584: 1581: 1578: 1577: 1575: 1573: 1569: 1562: 1561: 1557: 1554: 1551: 1550: 1548: 1546: 1542: 1535: 1532: 1531: 1529: 1527: 1523: 1514: 1511: 1508: 1505: 1502: 1499: 1496: 1495: 1494:Puffing Devil 1491: 1490: 1489: 1486: 1485: 1483: 1481: 1480:High-pressure 1477: 1466: 1463: 1460: 1457: 1454: 1451: 1448: 1445: 1442: 1439: 1438: 1436: 1434: 1433:Rotative beam 1430: 1423: 1422: 1418: 1415: 1412: 1409: 1406: 1403: 1402: 1398: 1395: 1392: 1391: 1389: 1387: 1383: 1380: 1378: 1374: 1367: 1364: 1361: 1360: 1356: 1353: 1350: 1349: 1347: 1345: 1341: 1334: 1333:Savery Engine 1331: 1330: 1328: 1326: 1322: 1319: 1317: 1313: 1307: 1306:Working fluid 1304: 1302: 1299: 1297: 1294: 1292: 1289: 1287: 1284: 1282: 1279: 1277: 1274: 1272: 1269: 1267: 1264: 1262: 1259: 1257: 1254: 1252: 1249: 1247: 1244: 1242: 1239: 1238: 1236: 1232: 1226: 1223: 1221: 1218: 1216: 1213: 1211: 1208: 1206: 1203: 1201: 1198: 1197: 1195: 1193: 1189: 1183: 1180: 1178: 1175: 1173: 1170: 1169: 1167: 1165: 1161: 1151: 1148: 1146: 1143: 1141: 1138: 1137: 1135: 1131: 1125: 1122: 1120: 1117: 1115: 1112: 1110: 1107: 1105: 1102: 1100: 1097: 1095: 1092: 1091: 1089: 1087: 1083: 1077: 1074: 1072: 1069: 1067: 1064: 1063: 1061: 1059: 1055: 1049: 1046: 1044: 1041: 1039: 1036: 1034: 1031: 1029: 1026: 1024: 1021: 1019: 1016: 1015: 1013: 1009: 1006: 1004: 1000: 994: 991: 989: 986: 984: 983:Rotative beam 981: 979: 976: 974: 971: 969: 966: 964: 961: 960:hypocycloidal 958: 955: 953: 950: 948: 945: 943: 940: 938: 935: 933: 930: 928: 925: 924: 922: 920: 916: 906: 903: 901: 898: 896: 893: 891: 888: 886: 883: 881: 878: 876: 873: 871: 868: 866: 863: 861: 858: 856: 853: 852: 850: 848: 844: 838: 835: 833: 830: 828: 825: 823: 820: 818: 815: 813: 810: 806: 803: 802: 801: 798: 797: 795: 791: 788: 786: 782: 776: 773: 771: 768: 766: 763: 761: 758: 756: 753: 752: 750: 746: 742: 741:Steam engines 735: 730: 728: 723: 721: 716: 715: 712: 703: 697: 691:, p. 49. 690: 685: 678: 672: 670: 655:on 2018-09-25 654: 650: 646: 640: 633: 628: 621: 616: 609: 604: 596: 594:0-903485-92-3 590: 586: 579: 577: 575: 568:, p. 46. 567: 562: 556:, p. 56. 555: 550: 548: 546: 538: 533: 525: 523:0-9536523-3-5 519: 515: 508: 500: 494: 490: 483: 481: 473: 468: 461: 456: 449: 444: 436: 435: 430: 424: 422: 420: 411: 407: 403: 397: 390: 384: 382: 374: 369: 361: 354: 352: 345:, p. 29. 344: 339: 335: 330: 319: 306: 300: 290: 281: 277: 269: 267: 262: 259: 255: 250: 248: 244: 240: 236: 232: 229:Although the 222: 220: 210: 208: 204: 200: 190: 186: 184: 174: 172: 167: 158: 155: 151: 147: 132: 128: 125: 121: 119: 114: 110: 108: 104: 100: 96: 92: 85: 80: 76: 73: 64: 55: 53: 48: 46: 42: 38: 34: 30: 23: 18: 1692:Beam engines 1646:Modern steam 1633: 1618: 1580:Porter-Allen 1559: 1493: 1420: 1400: 1357: 1291:Safety valve 1220:"Pickle-pot" 1114:Thimble tube 931: 696: 684: 657:. Retrieved 653:the original 639: 632:Clark (1892) 627: 620:Clark (1892) 615: 608:Clark (1892) 603: 584: 561: 554:Kelly (2002) 537:Clark (1892) 532: 513: 507: 488: 472:Clark (1892) 467: 460:Clark (1892) 455: 448:Farey (1827) 443: 433: 409: 396: 389:Woodall 1975 368: 359: 338: 299: 289: 280: 263: 258:mill engines 251: 228: 216: 196: 187: 180: 164: 143: 129: 126: 122: 118:plunger pump 115: 111: 94: 88: 69: 49: 33:beam engines 28: 26: 1377:Watt engine 1177:Oscillating 1133:Boiler feed 978:Plate chain 957:Tusi couple 870:Walschaerts 755:Atmospheric 429:Farey, John 135:Development 72:house-built 45:water clock 1676:Categories 1586:Ljungström 1572:High-speed 1465:Lap Engine 1421:Resolution 1325:Precursors 1210:Kirchweger 1172:Locomotive 1119:Three-drum 1099:Field-tube 1066:Locomotive 1048:Lancashire 968:Link chain 952:Crankshaft 919:Mechanisms 847:Valve gear 702:Clark 1892 659:2017-01-12 498:0903485354 315:References 243:Lap Engine 154:James Watt 91:valve gear 1617:Cugnot's 1560:Salamanca 1261:Hydrolock 1246:Crosshead 1192:Condenser 1028:Egg-ended 239:windmills 219:antiphase 203:open-loop 58:Operation 1600:See also 1526:Compound 1401:Old Bess 1241:Blowback 1164:Cylinder 1150:Injector 1109:Stirling 1104:Sentinel 1018:Haystack 932:Cataract 905:Southern 895:Caprotti 770:Compound 431:(1827). 404:(1892). 95:plug rod 29:cataract 1316:History 1225:Surface 1043:Cornish 1003:Boilers 885:Corliss 822:Corliss 805:D slide 775:Uniflow 765:Cornish 294:stroke. 183:dashpot 150:Smeaton 99:tappets 1628:(1784) 1622:(1769) 1588:(1908) 1582:(1862) 1563:(1812) 1555:(1805) 1545:Murray 1536:(1803) 1515:(1804) 1509:(1803) 1503:(1803) 1497:(1801) 1467:(1788) 1461:(1786) 1455:(1785) 1449:(1783) 1443:(1782) 1424:(1781) 1416:(1779) 1410:(1778) 1404:(1777) 1396:(1768) 1368:(1795) 1362:(1760) 1354:(1725) 1335:(1698) 1301:Stroke 1266:Piston 1251:Cutoff 1124:Yarrow 1076:Launch 1071:Scotch 832:Sleeve 827:Poppet 812:Piston 793:Valves 785:Valves 591:  520:  495:  235:water- 1234:Other 1038:Flued 1023:Wagon 947:Crank 890:Lentz 880:Baker 875:Allan 800:Slide 272:Notes 1386:Beam 927:Beam 837:Bash 817:Drop 760:Watt 589:ISBN 518:ISBN 493:ISBN 237:and 161:Watt 89:The 39:and 1205:Jet 1033:Box 865:Joy 855:Gab 1678:: 668:^ 647:. 573:^ 544:^ 479:^ 418:^ 408:. 380:^ 350:^ 249:. 47:. 27:A 733:e 726:t 719:v 675:( 662:. 597:. 526:. 501:. 387:(

Index


Elsecar Engine
beam engines
atmospheric engines
Cornish engines
water clock
centrifugal governor

house-built

Crofton Pumping Station
valve gear
tappets
Cornish cycles
rotative beam engine
plunger pump
Newcomen engines
Smeaton
James Watt
Boulton and Watt
Ale and Cakes Mine
dashpot
servomechanism
open-loop
closed-loop control
antiphase
centrifugal governor
water-
windmills
Lap Engine

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