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Carding

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drum. The two rollers are connected to each other by a belt- or chain-drive so that their relative speeds cause the storage drum to gently pull fibres from the licker-in. This pulling straightens the fibres and lays them between the wire pins of the storage drum's card cloth. Fibre is added until the storage drum's card cloth is full. A gap in the card cloth facilitates removal of the batt when the card cloth is full.
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roving, by stretching it thinner and thinner, until it is the desired thickness (often rovings are the thickness of a wrist). (A rolag differs from a roving because it is not a continuous strand, and because the fibres end up going across instead of along the strand.) Cotton fibres are fed into the machine, picked up and brushed onto flats when carded.
1287: 1285: 1283: 1286: 250:, had at least 11 card clothing factories and by 1893, it was generally accepted as the card cloth capital of the world, though by 2008 only two manufacturers of metallic and flexible card clothing remained in England: Garnett Wire Ltd., dating from 1851, and Joseph Sellers & Son Ltd., established in 1840. 1284: 133:
Common to all carders is card clothing. Card clothing is made from a sturdy flexible backing in which closely spaced wire pins are embedded. The shape, length, diameter, and spacing of these wire pins are dictated by the card designer and the particular requirements of the application where the card
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that naturally comes with the wool has not been washed out, leaving the wool with a slightly greasy feel. The large drum carders do not tend to get along well with lanolin, so most commercial worsted and woollen mills wash the wool before carding. Hand carders (and small drum carders too, though the
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From the 1780s, the carding machines were set up in mills in the north of England and mid-Wales. Priority was given to cotton but woollen fibres were being carded in Yorkshire in 1780. With woollen, two carding machines were used: the first or the scribbler opened and mixed the fibres, the second or
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Straightened fibres are carried by the swift to the fancy. The fancy's card cloth is designed to engage with the swift's card cloth so that the fibres are lifted to the tips of the swift's card cloth and carried by the swift to the doffer. The fancy and the swift are the only rollers in the carding
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As the swift carries the fibres forward, from the nippers, those fibres that are not yet straightened are picked up by a worker and carried over the top to its paired stripper. Relative to the surface speed of the swift, the worker turns quite slowly. This has the effect of reversing the fibre. The
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The cotton comes off of the picking machine in laps, and is then taken to carding machines. The carders line up the fibres nicely to make them easier to spin. The carding machine consists mainly of one big roller with smaller ones surrounding it. All of the rollers are covered with small teeth, and
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combines 4 slivers into one. Repeated drawing increases the quality of the sliver allowing for finer counts to be spun. Each sliver will have thin and thick spots, and by combining several slivers together a more consistent size can be reached. Since combining several slivers produces a very thick
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suitable for subsequent processing. This is achieved by passing the fibres between differentially moving surfaces covered with "card clothing", a firm flexible material embedded with metal pins. It breaks up locks and unorganised clumps of fibre and then aligns the individual fibres to be parallel
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The simplest machine carder is the drum carder. Most drum carders are hand-cranked but some are powered by an electric motor. These machines generally have two rollers, or drums, covered with card clothing. The licker-in, or smaller roller meters fibre from the infeed tray onto the larger storage
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Hand cards are typically square or rectangular paddles manufactured in a variety of sizes from 2 by 2 inches (5.1 cm × 5.1 cm) to 4 by 8 inches (10 cm × 20 cm). The working face of each paddle can be flat or cylindrically curved and wears the card cloth. Small cards,
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The slowly turning doffer removes the fibres from the swift and carries them to the fly comb where they are stripped from the doffer. A fine web of more or less parallel fibre, a few fibres thick and as wide as the carder's rollers, exits the carder at the fly comb by gravity or other mechanical
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When the fibre comes off the drum, it is in the form of a bat – a flat, orderly mass of fibres. If a small drum carder is being used, the bat is the length of the circumference of the big drum and is often the finished product. A big drum carder, though, will then take that bat and turn it into
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Raw fibre, placed on the in-feed table or conveyor is moved to the nippers which restrain and meter the fiber onto the swift. As they are transferred to the swift, many of the fibres are straightened and laid into the swift's card cloth. These fibres will be carried past the worker or stripper
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A 1780s scribbling mill would be driven by a water wheel. There were 170 scribbling mills around Leeds at that time. Each scribbler would require 15–45 horsepower (11–34 kW) to operate. Modern machines are driven by belting from an electric motor or an overhead shaft via two pulleys.
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invented the first practical machines to use a wire card. He patented this machine and also a new form of card with layers of cloth and rubber. The combination of these two inventions became the standard for the carding industry, using machines first built by Parr, Curtis and Walton in
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A carder that takes up a full room works very similarly, the main difference being that the fibre goes through many more drums often with intervening cross laying to even out the load on the subsequent cards, which normally get finer as the fibre progresses through the system.
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Cottage carding machines differ significantly from the simple drum card. These carders do not store fibre in the card cloth as the drum carder does; rather, fibre passes through the workings of the carder for storage or for additional processing by other machines.
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stripper, which turns at a higher speed than the worker, pulls fibres from the worker and passes them to the swift. The stripper's relative surface speed is slower than the swift's so the swift pulls the fibres from the stripper for additional straightening.
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Some drum carders have a soft-bristled brush attachment that presses the fibre into the storage drum. This attachment serves to condense the fibres already in the card cloth and adds a small amount of additional straightening to the condensed fibre.
1347: 176:, England, invented two hand driven carding machines. The first used a coat of wires on a flat table moved by foot pedals. This failed. On the second, a coat of wire slips was placed around a card which was then wrapped around a cylinder. 1282: 130:. When blending, the carding process combines the different fibres into a homogeneous mix. Commercial cards also have rollers and systems designed to remove some vegetable matter contaminants from the wool. 153:
ascribes the invention of bow-instruments used in textile technology to India. The earliest evidence for using bow-instruments for carding comes from India (2nd century CE). These carding devices, called
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At the turn of the eighteenth century, wool in England was being carded using pairs of hand cards, in a two-stage process: 'working' with the cards opposed and 'stripping' where they are in parallel.
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cloth will be used. A later version of the card clothing product developed during the latter half of the 19th century and was found only on commercial carding machines, whereby a single piece of
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itself is the combing of the tangled lap into a thick rope or sliver of 1/2 inch in diameter, it can then be optionally combed, is used to remove the shorter fibres, creating a stronger yarn.
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A typical cottage carder has a single large drum (the swift) accompanied by a pair of in-feed rollers (nippers), one or more pairs of worker and stripper rollers, a fancy, and a
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A pair of cards is used to brush the wool between them until the fibres are more or less aligned in the same direction. The aligned fibre is then peeled from the card as a
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rope of cotton fibres, directly after being combined the slivers are separated into rovings. These rovings (or slubbings) are then what are used in the spinning process.
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as the cotton progresses further on the teeth get finer (i.e. closer together). The cotton leaves the carding machine in the form of a sliver; a large rope of fibres.
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Some hand-spinners have a small drum carder at home especially for the purpose of mixing together the different coloured fibre that are bought already carded.
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Carding of wool can either be done "in the grease" or not, depending on the type of machine and on the spinner's preference. "In the grease" means that the
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The carders used currently in woollen mills differ very little from machines used 20 to 50 years ago, and in some cases, the machines are from that era.
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was a cottage industry that used the same processes but on a smaller scale. These skills have survived as an artisan craft or as a
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Machine carders vary in size from the one that easily fits on the kitchen table, to the carder that takes up a full room
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reduces it to a finer thread, gives more twist, makes more regular and even in thickness, and winds onto a smaller tube.
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For machine processing, a roving is about the width of a pencil. The rovings are collected in a drum and proceed to the
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These ordered fibres can then be passed on to other processes that are specific to the desired end use of the fibre:
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called flick cards, are used to flick the ends of a lock of fibre, or to tease out some strands for spinning off.
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Richards, R.T.D. (1972), "The development of the modern woollen carding machine", in Jenkins, J. Geraint (ed.),
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In a wider sense carding can refer to the four processes of willowing, lapping, carding and drawing. In
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is a mechanical process that disentangles, cleans and intermixes fibres to produce a continuous web or
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obtained a similar patent in the same year, and probably used it in his spinning mill at
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yarn, etc. Carding can also be used to create blends of different fibres or different
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The Science of Empire: Scientific Knowledge, Civilisation, and Colonial Rule in India
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Carding machines are known as cards. Fibre may be carded by hand for hand spinning.
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Diagram showing name, location, and rotation of rollers used on a cottage carder
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the condenser mixed and formed the web. The first in Wales was in a factory at
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and wound into bumps with an accessory bump winder. The cottage carder in the
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are used to repeat the slubbing process to produce a finer yarn, and then the
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The Strutts and the Arkwrights 1758-1830: a Study in the Early Factory System
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Dyed wool being carded with a 1949 Tatham carding machine at Jamieson Mill,
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wire was wrapped around a roller, became known as metallic card clothing.
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directions may not recommend it) can be used to card lanolin-rich wool.
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Irreler Bauerntradition shows carding, spinning and knitting in the
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in 1789. These carding mills produced yarn particularly for the
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A wool carder from 1913 at the Mueller Tuchfabrik, Euskirchen
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the dust is removed to create a flat sheet or lap of fibres;
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Power from Steam: A History of the Stationary Steam Engine
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This product (rovings, rolags, and batts) can be used for
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Journal of Textile and Apparel, Technology and Management
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A "Cotton carder": an old engraving copied from artist
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Process that disentangles, cleans and intermixes fibres
1684:. the State University of New York Press. p. 57. 1743: 1698: 1556:
Textile manufacture during the Industrial Revolution
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The Grove Encyclopedia of Decorative Arts, Volume 1
1962: 264: 2280: 1724:. Manchester University Press. pp. 419–448. 85:, carding is the step that comes after teasing. 1734: 1969:(1 ed.), London : Routledge & Kegan, 1739:. Manchester University Press. pp. 65–80. 1305:19th-century ox-powered double carding machine 2021: 1722:The Cotton Industry and Industrial Lancashire 1719: 235:, and from 1857 by Jams Walton & Sons at 81:with each other. In preparing wool fibre for 1664:(11th ed.). Cambridge University Press. 1593: 1566:Timeline of clothing and textiles technology 1938:, Cambridge University Press, p. 244, 1802:. Newtown: Phillips & Son. p. 308. 89: 2028: 2014: 1965:The wool textile industry in Great Britain 1781:: CS1 maint: location missing publisher ( 1596:"The Technology of Terry Towel production" 1227:which adds twist, and winds onto bobbins. 1720:Wadsworth, A. P.; Mann, J. de L. (1931). 1506:means for storage or further processing. 1960: 1860: 1795: 1754: 1735:Fitton, R. S.; Wadsworth, A. P. (1958). 1707: 1675: 1673: 1671: 1648: 1408: 1369: 1342: 1330: 1202: 1159: 194: 44: 25: 1951: 1910: 1836: 1824: 1812: 1766: 49:Cotton carder (known as dhunuri or lep 2281: 2009: 1928: 1854: 1848: 1679: 1668: 1609:(4). North Carolina Stare University. 1594:Yilmaz, Nasire Deniz; Powell (2005). 1587: 1451:Using a cottage carder to card white 1885: 1417:hair with a hand-cranked drum carder 253:Baird from Scotland took carding to 1179:) at the conclusion of this stage. 88:The word is derived from the Latin 13: 1613: 1429: 14: 2310: 1983: 1621:"Preparing Wool for Handspinning" 2099: 1989: 1459: 1444: 1298: 1279: 1263: 1125: 1116: 1107: 1096: 1087: 1069: 1060: 1051: 1033: 1017: 1008: 999: 981: 965: 956: 947: 929: 913: 904: 895: 877: 859: 850: 843: 836: 806: 797: 788: 770: 758: 747: 740: 733: 726: 719: 708: 701: 694: 660: 653: 646: 632: 616: 598: 580: 562: 555: 548: 537: 519: 510: 499: 483: 476: 469: 438: 431: 424: 396: 387: 361: 352: 341: 323: 316: 309: 278: 1915:, Pergamon Press, p. 258, 1904: 1879: 1842: 1830: 1818: 1806: 1789: 1404: 1326: 271:Cotton manufacturing processes 1760: 1728: 1713: 1642: 1627:. 27 July 2007. Archived from 1354:Roscheider Hof Open Air Museum 1315:Predating mechanised weaving, 1270:A restored carding machine at 265:Cotton manufacturing processes 1: 1576: 1502:process that actually touch. 2035: 1954:The Students Cotton Spinning 1767:Jenkins, J. Geraint (1969). 1436:Workings of a cottage carder 1192:the fibres are loosened. In 7: 1865:. Oxford University Press. 1509: 1259:Historical Carding Machines 101: 10: 2315: 1796:Williams, Richard (1894). 1769:The Welsh Woollen Industry 144: 18: 2208:Cotton-spinning machinery 2200: 2154: 2108: 2097: 2043: 1861:Campbell, Gordon (2006). 1771:. Cardiff. pp. 33–4. 1521:Cotton-spinning machinery 1140: 297: 293: 288: 1952:Nasmith, Joseph (1896), 1799:Montgomeryshire worthies 1581: 1310: 1028:Sizing/slashing/dressing 295: 291: 286: 255:Leicester, Massachusetts 21:Carding (disambiguation) 1911:Collier, Ann M (1970), 1661:Encyclopædia Britannica 1490:supports both outputs. 2228:Magnetic ring spinning 2223:DREF friction spinning 2002:) at Wikimedia Commons 1913:A Handbook of Textiles 1680:Baber, Zaheer (1996). 1531:DREF friction spinning 1494:rollers to the fancy. 1418: 1386: 1356: 1340: 1208: 1186: 1165: 204: 90: 65: 42: 2233:Mule spinners' cancer 1930:Hills, Richard Leslie 1561:Textile manufacturing 1412: 1374:A carding machine in 1373: 1351: 1334: 1206: 1181: 1163: 198: 48: 29: 2268:Wool combing machine 203:'s 1782 illustration 19:For other uses, see 2201:Industrial spinning 2155:Hand spinning tools 1886:Matherne, Patrick. 1526:Doubling (textiles) 1229:Intermediate Frames 272: 94:meaning thistle or 1419: 1387: 1357: 1341: 1321:art form and hobby 1209: 1166: 407:Finishing scutcher 270: 205: 149:Science historian 66: 43: 2299:Indian inventions 2276: 2275: 2218:Open-end spinning 1994:Media related to 1945:978-0-521-45834-4 1888:"What is Carding" 1872:978-0-19-518948-3 1815:, pp. 66, 67 1541:Open end spinning 1349: 1317:hand loom weaving 1288: 1207:A combing machine 1157: 1156: 186:Richard Arkwright 2306: 2192:Spinner's weasel 2103: 2030: 2023: 2016: 2007: 2006: 1993: 1979: 1968: 1957: 1948: 1925: 1899: 1898: 1896: 1894: 1883: 1877: 1876: 1858: 1852: 1846: 1840: 1834: 1828: 1822: 1816: 1810: 1804: 1803: 1793: 1787: 1786: 1780: 1772: 1764: 1758: 1752: 1741: 1740: 1732: 1726: 1725: 1717: 1711: 1705: 1696: 1695: 1677: 1666: 1665: 1657: 1646: 1640: 1639: 1637: 1636: 1617: 1611: 1610: 1600: 1591: 1571:Yarn realisation 1463: 1448: 1350: 1339:using hand cards 1302: 1290: 1289: 1272:Quarry Bank Mill 1267: 1129: 1120: 1111: 1100: 1091: 1073: 1064: 1055: 1037: 1021: 1012: 1003: 985: 969: 960: 951: 933: 917: 908: 899: 881: 863: 854: 847: 840: 810: 801: 792: 774: 762: 751: 744: 737: 730: 723: 712: 705: 698: 664: 657: 650: 636: 620: 602: 584: 566: 559: 552: 541: 523: 514: 503: 487: 480: 473: 442: 435: 428: 400: 391: 365: 356: 345: 327: 320: 313: 282: 273: 93: 2314: 2313: 2309: 2308: 2307: 2305: 2304: 2303: 2279: 2278: 2277: 2272: 2238:Piece-rate list 2196: 2150: 2104: 2095: 2039: 2034: 1986: 1977: 1946: 1923: 1907: 1902: 1892: 1890: 1884: 1880: 1873: 1859: 1855: 1847: 1843: 1835: 1831: 1823: 1819: 1811: 1807: 1794: 1790: 1774: 1773: 1765: 1761: 1753: 1744: 1733: 1729: 1718: 1714: 1706: 1699: 1692: 1678: 1669: 1655:"Carding"  1647: 1643: 1634: 1632: 1619: 1618: 1614: 1598: 1592: 1588: 1584: 1579: 1512: 1472: 1471: 1470: 1467: 1464: 1455: 1449: 1438: 1437: 1432: 1430:Cottage carders 1407: 1380:Hainan Province 1343: 1329: 1313: 1306: 1303: 1294: 1291: 1280: 1275: 1268: 1164:Carding machine 1158: 267: 201:Pierre Sonnerat 190:Samuel Crompton 147: 104: 24: 17: 12: 11: 5: 2312: 2302: 2301: 2296: 2291: 2274: 2273: 2271: 2270: 2265: 2260: 2258:Throstle frame 2255: 2250: 2248:Spinning jenny 2245: 2243:Spinning frame 2240: 2235: 2230: 2225: 2220: 2215: 2210: 2204: 2202: 2198: 2197: 2195: 2194: 2189: 2187:Spinning wheel 2184: 2179: 2174: 2169: 2164: 2158: 2156: 2152: 2151: 2149: 2148: 2146:Twist per inch 2143: 2138: 2133: 2128: 2123: 2118: 2112: 2110: 2106: 2105: 2098: 2096: 2094: 2093: 2088: 2083: 2078: 2073: 2068: 2063: 2058: 2053: 2047: 2045: 2041: 2040: 2033: 2032: 2025: 2018: 2010: 2004: 2003: 1985: 1984:External links 1982: 1981: 1980: 1975: 1958: 1949: 1944: 1926: 1921: 1906: 1903: 1901: 1900: 1878: 1871: 1853: 1841: 1829: 1817: 1805: 1788: 1759: 1742: 1727: 1712: 1697: 1690: 1667: 1652:, ed. (1911). 1650:Chisholm, Hugh 1641: 1612: 1585: 1583: 1580: 1578: 1575: 1574: 1573: 1568: 1563: 1558: 1553: 1551:Spinning wheel 1548: 1543: 1538: 1533: 1528: 1523: 1518: 1511: 1508: 1469: 1468: 1465: 1458: 1456: 1450: 1443: 1440: 1439: 1435: 1434: 1433: 1431: 1428: 1406: 1403: 1328: 1325: 1312: 1309: 1308: 1307: 1304: 1297: 1295: 1292: 1278: 1276: 1269: 1262: 1260: 1225:slubbing frame 1155: 1154: 1149: 1147: 1139: 1134: 1131: 1130: 1123: 1121: 1114: 1112: 1105: 1102: 1101: 1094: 1092: 1085: 1083: 1078: 1075: 1074: 1067: 1065: 1058: 1056: 1049: 1046: 1045: 1043: 1040: 1038: 1031: 1029: 1026: 1023: 1022: 1015: 1013: 1006: 1004: 997: 994: 993: 991: 988: 986: 979: 977: 974: 971: 970: 963: 961: 954: 952: 945: 942: 941: 939: 936: 934: 927: 925: 922: 919: 918: 911: 909: 902: 900: 893: 890: 889: 887: 884: 882: 875: 873: 868: 865: 864: 857: 855: 848: 841: 834: 831: 830: 828: 825: 823: 820: 818: 815: 812: 811: 804: 802: 795: 793: 786: 783: 782: 780: 775: 768: 765: 763: 756: 753: 752: 745: 738: 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Retrieved 1881: 1862: 1856: 1844: 1837:Collier 1970 1832: 1827:, p. 69 1825:Collier 1970 1820: 1813:Collier 1970 1808: 1798: 1791: 1768: 1762: 1736: 1730: 1721: 1715: 1681: 1659: 1644: 1633:. Retrieved 1629:the original 1624: 1615: 1606: 1602: 1589: 1504: 1500: 1496: 1492: 1477: 1473: 1424: 1420: 1405:Drum carders 1395: 1388: 1362: 1358: 1327:Hand carders 1314: 1254: 1250: 1246: 1240: 1237: 1232: 1228: 1224: 1222: 1216: 1212: 1210: 1197: 1193: 1189: 1187: 1182: 1168: 1167: 1151: 1144: 1141: 1136: 871:Weaving shed 870: 685: 639:Fine roving 461:Carding room 460: 449: 299:Blowing room 298: 289:Bale breaker 259: 252: 241: 228:James Walton 225: 206: 178:Daniel Bourn 167: 164: 159: 155: 148: 140: 132: 105: 87: 73: 72:production, 67: 2263:Water frame 2172:Niddy noddy 1851:, p. 4 1516:Cotton mill 1488:image below 1335:Creating a 248:Cleckheaton 244:Spen Valley 2283:Categories 2177:Nostepinne 2141:Short draw 2109:Techniques 1976:0710069790 1849:Hills 1993 1635:2014-09-16 1577:References 494:Sliver lap 223:industry. 182:Leominster 174:Birmingham 170:Lewis Paul 158:(bow) and 2136:Scutching 2131:Long draw 2044:Materials 1777:cite book 1625:La Hottée 1274:in the UK 1190:willowing 827:Bleaching 591:Slubbing 335:Willowing 2289:Spinning 2126:Heckling 2037:Spinning 2000:category 1932:(1993), 1546:Spinning 1536:Gig-mill 1510:See also 1413:Carding 1391:spinning 1042:Spooling 822:Bundling 778:Doubling 686:Spinning 573:Drawing 417:Teasing 380:Batting 374:scutcher 372:Breaker 226:In 1834 210:Dolobran 168:In 1748 136:serrated 102:Overview 83:spinning 40:Scotland 36:Shetland 32:Sandness 2182:Spindle 2167:Distaff 2121:Combing 2116:Carding 2091:Worsted 1996:Carding 1398:lanolin 1213:drawing 1198:Carding 1194:lapping 1169:Carding 1081:Weaving 990:Gassing 976:Warping 938:Cabling 924:Beaming 886:Winding 817:Winding 767:Reeling 531:Combing 450:Carding 412:Lapping 233:Ancoats 221:flannel 160:dhunaki 145:History 128:colours 124:worsted 120:woollen 112:batting 91:Carduus 74:carding 70:textile 59:Kolkata 2294:Fibers 2086:Woolen 2071:Staple 2066:Sliver 2061:Roving 1973:  1942:  1919:  1869:  1688:  1484:roving 1480:doffer 1453:alpaca 1376:Haikou 1173:sliver 1145:Bundle 628:Roving 214:Meifod 108:Cotton 96:teasel 78:sliver 55:Howrah 51:wallah 2056:Rolag 1893:8 May 1599:(PDF) 1582:Notes 1415:llama 1384:China 1365:rolag 1337:rolag 1311:Tools 1137:Cloth 218:Welsh 212:near 156:kaman 63:India 53:) in 2051:Noil 1971:ISBN 1940:ISBN 1917:ISBN 1895:2012 1867:ISBN 1783:link 1686:ISBN 188:and 116:felt 2081:Tow 2076:Top 1211:In 1177:tow 1175:or 172:of 122:or 68:In 2285:: 1779:}} 1775:{{ 1745:^ 1700:^ 1670:^ 1658:. 1623:. 1605:. 1601:. 1393:. 1382:, 1378:, 1323:. 1244:. 1215:a 239:. 118:, 114:, 110:, 61:, 57:, 38:, 34:, 2029:e 2022:t 2015:v 1998:( 1897:. 1875:. 1785:) 1694:. 1638:. 1607:4 23:.

Index

Carding (disambiguation)

Sandness
Shetland
Scotland

wallah
Howrah
Kolkata
India
textile
sliver
spinning
teasel
Cotton
batting
felt
woollen
worsted
colours
serrated
Joseph Needham
Lewis Paul
Birmingham
Daniel Bourn
Leominster
Richard Arkwright
Samuel Crompton

Pierre Sonnerat

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