325:
31:
288:
1619:
226:
313:
assembly and the building is 1,041 feet long by 618 feet wide. The building also hosts 10 acres (440,000 sq ft; 40,000 m) of solar panels on the roof that can generate up to 2.6 megawatts of electricity that is able to power the plant and giant autoclaves. Limited production began in July 2011, with the first airplane rolling out of the final assembly on April 27, 2012, taking its first flight on May 23, and delivered to Air India on
October 5.
271:, to build sections of the fuselage out of composite materials. Global Aeronautica would receive mid-fuselage sections from an international supply chain including Alenia factories in Italy, and aft fuselage sections from the Vought factory next door. Global Aeronautica would then assemble these sections and then ship the more than 60 percent complete fuselage to Everett onboard the
417:. The first building to open was the Interiors Responsibility Center South Carolina where 787 cabin parts are manufactured. The campus expanded in 2014 with the opening of the Boeing Research & Technology Center and Propulsion South Carolina which designs and assembles engine nacelle parts for the 737 MAX and the 777X.
366:
Early in 2020, Boeing engineers discovered depressions in the 787's vertical tail fin, which could lead to structural failure under limited loads, affecting hundreds of planes or the vast majority of the fleet. Eight 787s were grounded due to the issue, which had been discovered in August 2019 at the
378:
to inspect and sign off on 787 aircraft until the company can, "demonstrate consistent quality, stable delivery processes, and a robust plan for the rework needed on the undelivered aircraft in storage." Since the
January 2021 stop in deliveries, FAA has rejected several plans from Boeing to address
370:
In
September 2020, Boeing admitted that the FAA was investigating quality-control lapses dating back to the introduction of the 787 in 2011 and considering requiring additional inspections for up to 900 of the roughly 1,000 Dreamliners in service. By January 2021, Boeing had halted 787 deliveries to
295:
Now controlling a large site of land in South
Carolina, where 60 percent of 787 assembly was already taking place, Boeing announced in October 2009 that it would build a new 787 Dreamliner final assembly and delivery line in North Charleston. Boeing said that the second production line was necessary
409:
Later calculations determined that the state-offered incentives package will be worth in excess of $ 900 million, when including property and sales tax breaks and state bonds. State lawmakers stood by the deal, insisting that the economic advantages of the package would justify a sizable investment
332:
The first 787−10 was rolled out on
February 17, 2017, and was considered a major achievement for the South Carolina factory, as it would be the first Boeing airliner variant assembled exclusively there. The Everett plant was unable to build the −10 because the mid-fuselage sections are too large to
308:
agreed, filing a lawsuit against the company in April 2011. The lawsuit was dropped in
December after IAM withdrew its complaint as part of a new contract with Boeing, clearing the way for production to begin in South Carolina. Since then, Boeing has continued to challenge the rights of unions to
278:
Subcontractors had difficulties finishing sub-assemblies on schedule, and for many including Alenia, the work proved unprofitable. Amid these issues, and in an effort to gain more control over the supply chain, Boeing purchased Vought's share of the Global
Aeronautica joint venture in June 2008,
312:
Ground was broken for the new 1,200,000-square-foot (110,000 m) final assembly building in
November 2009. The building contains eight positions for aircraft assembly and multiple floors of offices, conference rooms, and equipment storage. 18,000 tons of structural steel was used during the
316:
In addition to the new final assembly building and existing aft fuselage production, midbody assembly and
Dreamlifter operations buildings, Boeing also opened a delivery center at the site in November 2011. The center contains office space and conference rooms to meet with customers buying new
382:
As of April 2022, Boeing has not submitted a plan to inspect and repair already constructed planes, indicating a further delay of weeks or months before the resumption of deliveries. The South
Carolina plant continues to build planes at a reduced pace of less than two planes a month.
367:
South Carolina plant, but were delivered to customers anyway. The company received further criticism after it was revealed that Boeing had eliminated 900 quality inspectors at about the same time that they failed to detect or stop the issues.
363:, which had discovered loose seats, missing and incorrectly installed pins, nuts and bolts not fully tightened and a fuel-line clamp left unsecured on its jet, complained that the standard of manufacture was "way below acceptable standards."
434:
259:
where workers would join them and integrate systems. This approach was intended to result in a leaner, simpler assembly line and lower inventory, with pre-installed systems reducing final assembly time by three-quarters to three days.
205:
and Global Aeronautica in 2008 and 2009. The final assembly building covers 1,200,000 square feet (110,000 m) and opened on November 12, 2011. As of September 28, 2017, the site employs 6,943 workers and contractors.
371:
complete the inspection relating to the ongoing quality control issues. The halt was only expected to last a month, but stretched on for more than a year, except for a brief restart between March and May 2021.
405:
that took a heavy toll on the local economy. Boeing was offered an incentives package reportedly worth $ 450 million provided the company create 3,800 jobs and invest $ 750 million over the next seven years.
444:
1069:
2109:
938:
401:, especially in the manufacturing industry. North Charleston mayor Keith Summey called the new factory the "reversal of the shipyard closing," alluding to the 1996 closure of the
980:
2114:
1370:
297:
1318:
255:. Instead of conventionally building the 787 from the ground up, Boeing assigned subcontractors to do more assembly work, delivering completed sub-assemblies to the
2058:
1333:
344:, Boeing announced on October 1, 2020, that it would consolidate all of its 787 assembly at the South Carolina factory. The move was completed in February 2021.
321:. A 360,000-square-foot (33,000 m) two-bay paint facility was added in 2016, allowing Dreamliners to be painted on site, instead of being flown elsewhere.
1351:
1040:
304:, the lowest in the country at 2.7%, were stated by Boeing management as a reason to transfer production to there. IAM said the decision was retaliatory and
1127:"'I never plan to fly on it': Workers reportedly recount poor practices at a Boeing factory in South Carolina that could spell trouble for Dreamliner plane"
2119:
413:
In addition to the main 787 production facility at the airport, in 2011 Boeing has also established a 141-acre north campus, about 10 miles away near
1785:
1292:
1481:
1181:
2129:
2063:
1267:
2134:
702:
275:, a fleet of converted 747s. The 334,000-square-foot (31,000 m) facility broke ground in February 2005 and was completed in late 2006.
827:
352:
The South Carolina plant has been accused of shoddy production and ignoring safety defects in its airplanes in favor of meeting deadlines.
1241:
1126:
1001:
728:
583:
557:
341:
95:
1215:
1431:
1410:
1152:
392:
2124:
755:
655:
2068:
375:
808:
2053:
879:
2048:
1603:
1097:
1153:"Airlines flying Boeing's 787-10 Dreamliner are complaining about quality they say is 'way below acceptable standards'"
324:
1385:
610:
2033:
1575:
1546:
527:
397:
The new factory has provided a boost to the local economy in the wake of record-high unemployment rates during the
245:
241:
194:
186:
82:
291:
Several Boeing 787 Dreamliner aircraft under construction inside the Boeing South Carolina final assembly building
301:
305:
1491:
296:
to "meet the market demand for the airplane," but it came amid tense negotiations between the company and the
2081:
2076:
498:
912:
1932:
584:"Boeing Revises 787 First Flight and Delivery Plans; Adds Schedule Margin to Reduce Risk of Further Delays"
2028:
1598:
279:
Vought's standalone operations in July 2009, and Alenia's share of Global Aeronautica in December 2009.
264:
30:
2038:
1663:
402:
355:
In 2019, following the discovery of exterior damage on planes manufactured in Charleston, for a time
237:
190:
2043:
965:
1453:
470:
1832:
1514:
1768:
1703:
1638:
1608:
414:
256:
130:
1070:"After reports of shoddy production at North Charleston Dreamliner plant, Boeing on offensive"
587:
300:(IAM) union representing workers in Everett who had recently gone on strike. South Carolina's
1867:
1773:
1749:
252:
215:
198:
140:
35:
1096:
1068:
774:
309:
organize at the plant, and is alleged to have fired workers for their attempts to unionize.
1658:
1568:
680:
8:
1967:
1927:
1892:
1744:
1006:
852:
287:
2018:
1982:
1887:
1739:
1103:
475:
272:
268:
229:
2013:
1977:
1942:
1907:
1847:
1821:
1734:
1724:
1688:
1352:"Boeing's Delivery of New 787 Dreamliners Likely Delayed Until at Least Late October"
1189:
1045:
1011:
887:
782:
359:
would only accept delivery of Dreamliners assembled in Everett. Later that same year
337:
236:
The 265-acre (107-hectare) site is located on the southern portions of the joint-use
1319:"As orders trickle in, Boeing ramps up 737 MAX but 787 deliveries are still blocked"
636:
201:. Boeing opened the site in July 2011, after purchasing the facilities of suppliers
1917:
1882:
1872:
1673:
1643:
1519:
1486:
1458:
985:
943:
1371:"Exclusive: U.S. FAA finds Boeing 787 certification documents incomplete -sources"
2104:
1997:
1992:
1561:
398:
1952:
1937:
1877:
1803:
1798:
1653:
1411:"Boeing posts loss as Dreamliner flaws drive up costs, but airplane sales rise"
1041:"Boeing makes it official: Washington state will lose 787 production next year"
2098:
1972:
1957:
1912:
1842:
1837:
1827:
1648:
1618:
1193:
1036:
1015:
891:
786:
356:
110:
97:
2023:
1987:
1962:
1947:
1862:
1857:
1790:
1729:
1334:"FAA to issue 787 airworthiness certificates, taking authority from Boeing"
225:
1386:"Boeing Looked for Flaws in Its Dreamliner and Couldn't Stop Finding Them"
880:"'It's because we were union members': Boeing fires workers who organized"
232:, used to carry sub-assemblies of the Dreamliner, parked in South Carolina
1852:
1902:
1698:
1693:
1515:"Boeing picks North Charleston site for new 737 MAX engine inlet plant"
1182:"Production Problems Spur Broad FAA Review of Boeing Dreamliner Lapses"
703:"Boeing Acquires Alenia North America's Interest in Global Aeronautica"
318:
251:
The site was initially established in 2004 to build components for the
1897:
1708:
1668:
939:"Paint hangar rounds out Boeing's 787 production in North Charleston"
681:"Boeing Completes Acquisition of Vought Operations in South Carolina"
1242:"Scarce quality data on 787 skins as FAA peels back onion on Boeing"
1922:
1683:
1633:
471:"Boeing's Big Dream Is the Fastest-Selling New Airliner in History"
178:
1098:"Claims of Shoddy Production Draw Scrutiny to a Second Boeing Jet"
729:"Boeing to Place Second 787 Assembly Line in North Charleston, SC"
558:"Global Aeronautica opens its 787 Dreamliner integration facility"
913:"Boeing Co. opens 787 delivery center - Charleston Business News"
263:
The South Carolina site was used by two of these subcontractors:
1002:"Boeing to Move All 787 Dreamliner Production to South Carolina"
853:"Boeing Gets Business, GOP Backing in Battle Against S.C. Union"
1678:
1584:
532:
439:
374:
Amid the ongoing investigation, the FAA stripped Boeing of its
202:
182:
166:
756:"Boeing illegally put second 787 line in S.C., complaint says"
16:
Airplane assembly facility in North Charleston, South Carolina
1293:"Boeing Delivers First 787 in Months as Inspections Continue"
336:
Undertaking drastic cost-cutting measures in the wake of the
298:
International Association of Machinists and Aerospace Workers
2110:
Buildings and structures in North Charleston, South Carolina
1216:"Boeing pulls eight 787s from service over structural issue"
981:"Boeing's first 787-10 Dreamliner moves into final assembly"
197:, the site is the final assembly and delivery point for the
1415:
828:"Boeing Wants to Ground 'Gerrymandered' Union Election Win"
775:"Labor Board Says Boeing's South Carolina Plant Breaks Law"
328:
President Donald Trump attending the rollout of the 787-10
1553:
1432:"Boeing cuts 787 production after structural fault found"
1268:"Boeing to resume 787 deliveries no sooner than February"
360:
189:, United States. Located on the grounds of the joint-use
2059:
List of accidents and incidents involving the Boeing 737
1175:
1173:
917:
Charleston Regional Development Alliance News & Blog
586:(Press release). Boeing. April 9, 2008. Archived from
522:
520:
499:"Boeing unveils 787 Dreamliner; Airbus sends congrats"
267:
and Global Aeronautica, a joint venture of Vought and
2115:
Industrial buildings and structures in South Carolina
1170:
1369:
Johnson, Eric M.; Shepardson, David (May 13, 2022).
1000:
Tangel, Andrew; Cameron, Doug (September 30, 2020).
552:
550:
1180:Tangel, Andrew; Pasztor, Andy (September 7, 2020).
1095:Kitroeff, Natalie; Gelles, David (April 20, 2019).
517:
1786:Future of Flight Aviation Center & Boeing Tour
1368:
809:"Labor board drops high-profile Boeing complaint"
656:"Boeing Closes on Global Aeronautica Acquisition"
547:
443:(Press release). December 6, 2006. Archived from
2096:
435:"Boeing Unveils 787 Final Assembly Factory Flow"
2064:Maneuvering Characteristics Augmentation System
464:
462:
1480:Stech, Katy; Slade, David (October 17, 2010).
1094:
800:
1569:
1179:
999:
753:
1331:
1265:
637:"Boeing Sets Deal to Buy a Dreamliner Plant"
459:
968:(Press release). Boeing. February 17, 2017.
427:
1576:
1562:
1479:
1447:
1445:
772:
29:
2120:Manufacturing plants in the United States
1512:
1451:
347:
38:outside of Boeing South Carolina building
1239:
1213:
1150:
608:
562:Charleston Regional Development Alliance
468:
323:
286:
224:
1452:McDermott, John P. (October 28, 2009).
1442:
1332:Hemmerdinger, Jon (February 15, 2022).
877:
806:
634:
2130:Industrial buildings completed in 2011
2097:
1513:McDermott, John P. (August 13, 2013).
1383:
1266:Hemmerdinger, Jon (January 28, 2021).
1124:
683:(Press release). Boeing. July 30, 2009
282:
2135:2011 establishments in South Carolina
2054:Competition between Airbus and Boeing
1557:
1506:
1429:
1035:
773:Greenhouse, Steven (April 20, 2011).
653:
2049:2013 Boeing 787 Dreamliner grounding
1604:Boeing Defense, Space & Security
1066:
978:
936:
825:
469:Copeland, Michael V. (May 5, 2008).
220:
1240:Ostrower, Jon (September 8, 2020).
826:Dubé, Lawrence E. (June 28, 2018).
13:
1454:"Boeing lands in North Charleston"
1151:Slotnick, David (August 5, 2019).
747:
709:(Press release). December 22, 2009
611:"In focus: Debt dogs Finmeccanica"
609:Thisdell, Dan (February 4, 2013).
14:
2146:
1538:
1384:Tangel, Andrew (April 27, 2022).
1214:Ostrower, Jon (August 27, 2020).
979:Wren, David (November 30, 2016).
966:"Boeing Debuts 787-10 Dreamliner"
937:Wren, David (December 15, 2016).
807:Hananel, Sam (December 9, 2011).
735:(Press release). October 28, 2009
1617:
878:Sainato, Michael (May 3, 2019).
754:Cohen, Aubrey (April 20, 2011).
654:Polek, Gregory (June 11, 2008).
246:North Charleston, South Carolina
242:Charleston International Airport
195:Charleston International Airport
187:North Charleston, South Carolina
83:North Charleston, South Carolina
2125:Boeing manufacturing facilities
1473:
1430:Jones, Callum (July 14, 2021).
1423:
1403:
1377:
1362:
1344:
1325:
1311:
1285:
1259:
1233:
1207:
1144:
1125:Kiersz, Andy (April 21, 2019).
1118:
1088:
1060:
1029:
993:
972:
958:
930:
905:
871:
845:
819:
766:
721:
695:
673:
635:Sanders, Peter (July 8, 2009).
386:
1765:Commercial Airplane Factories
1482:"Boeing's whopping incentives"
1067:Wren, David (April 20, 2019).
647:
628:
602:
576:
491:
306:National Labor Relations Board
1:
420:
2034:Boeing–Embraer joint venture
1373:– via www.reuters.com.
333:fit inside the Dreamlifter.
7:
2029:Boeing Technical Fellowship
1599:Boeing Commercial Airplanes
660:Aviation International News
181:assembly facility built by
10:
2151:
1583:
760:Seattle Post-Intelligencer
528:"Boeing in South Carolina"
390:
265:Vought Aircraft Industries
213:
209:
2073:Boeing machinists strike
2039:Boeing 737 MAX groundings
2006:
1814:
1758:
1717:
1664:Boeing Rotorcraft Systems
1626:
1615:
1591:
403:Charleston Naval Shipyard
393:Economy of South Carolina
238:Charleston Air Force Base
191:Charleston Air Force Base
162:
154:
146:
136:
126:
89:
78:
62:
47:
43:
28:
23:
2044:Boeing 737 rudder issues
641:The Wall Street Journal
317:planes, along with two
244:located in the city of
158:265 acres (107 ha)
1704:United Launch Alliance
1639:Aurora Flight Sciences
1609:Boeing Global Services
415:Ladson, South Carolina
348:Quality-control issues
329:
292:
257:Boeing Everett Factory
233:
1868:Arthur D. Collins Jr.
1750:Future Combat Systems
590:on September 15, 2011
327:
290:
253:Boeing 787 Dreamliner
228:
216:Boeing 787 Dreamliner
199:Boeing 787 Dreamliner
175:Boeing South Carolina
141:Boeing 787 Dreamliner
36:Boeing 787 Dreamliner
24:Boeing South Carolina
2069:Manufacturing issues
1659:Boeing Phantom Works
1358:. September 4, 2021.
447:on December 23, 2007
1968:Patrick M. Shanahan
1928:Kevin G. McAllister
1893:Edmund Giambastiani
1745:Connexion by Boeing
1419:. October 27, 2021.
1390:Wall Street Journal
1356:Wall Street Journal
1321:. October 12, 2021.
1186:Wall Street Journal
1039:(October 1, 2020).
1007:Wall Street Journal
859:. September 7, 2018
815:. Associated Press.
376:delegated authority
283:Final assembly site
111:32.8789°N 80.0306°W
107: /
2019:1948 Boeing strike
1983:Malcolm T. Stamper
1888:Kenneth Duberstein
1104:The New York Times
779:The New York Times
564:. December 5, 2006
342:impact on aviation
340:and its resulting
330:
302:unionisation rates
293:
273:Boeing Dreamlifter
269:Alenia Aeronautica
234:
230:Boeing Dreamlifter
2092:
2091:
2014:History of Boeing
1978:Harry Stonecipher
1943:Dennis Muilenburg
1908:Philip G. Johnson
1848:Robert A. Bradway
1822:William E. Boeing
1735:Boeing hydrofoils
1725:BCT Modernization
1689:McDonnell Douglas
1046:The Seattle Times
338:COVID-19 pandemic
221:Sub-assembly site
172:
171:
116:32.8789; -80.0306
51:October 2009
2142:
1918:Caroline Kennedy
1883:William M. Daley
1873:Philip M. Condit
1833:William M. Allen
1674:HRL Laboratories
1644:Boeing Australia
1621:
1578:
1571:
1564:
1555:
1554:
1550:
1549:
1547:Official website
1532:
1531:
1529:
1527:
1520:Post and Courier
1510:
1504:
1503:
1501:
1499:
1490:. Archived from
1487:Post and Courier
1477:
1471:
1470:
1468:
1466:
1459:Post and Courier
1449:
1440:
1439:
1427:
1421:
1420:
1407:
1401:
1400:
1398:
1396:
1381:
1375:
1374:
1366:
1360:
1359:
1348:
1342:
1341:
1329:
1323:
1322:
1315:
1309:
1308:
1306:
1304:
1299:. March 26, 2021
1289:
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1163:
1157:Business Insider
1148:
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1131:Business Insider
1122:
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1024:
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997:
991:
990:
986:Post and Courier
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953:
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944:Post and Courier
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122:
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105:
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103:
100:
73:
71:
58:
56:
33:
21:
20:
2150:
2149:
2145:
2144:
2143:
2141:
2140:
2139:
2095:
2094:
2093:
2088:
2002:
1998:Mike Zafirovski
1993:Thornton Wilson
1810:
1754:
1740:Boeing Jetfoils
1713:
1622:
1613:
1587:
1582:
1545:
1544:
1541:
1536:
1535:
1525:
1523:
1511:
1507:
1497:
1495:
1494:on July 8, 2012
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1404:
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1963:Susan Schwab
1948:Alan Mulally
1863:Leanne Caret
1858:Dave Calhoun
1791:Boeing Store
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1730:Boeing Black
1627:Subsidiaries
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1853:John Bryson
1498:January 15,
1246:Air Current
1220:Air Current
857:www.bna.com
319:jet bridges
114: /
90:Coordinates
2099:Categories
1903:Edgar Gott
1759:Facilities
1699:Spectrolab
1052:October 1,
950:October 8,
539:October 8,
421:References
391:See also:
102:80°01′50″W
99:32°52′44″N
1898:Lynn Good
1824:(founder)
1795:Historic
1709:Wisk Aero
1669:Boeing UK
1592:Divisions
1526:August 3,
1465:August 3,
1436:The Times
1395:April 28,
1194:0099-9660
1110:April 20,
1080:April 20,
1016:0099-9660
892:0261-3077
787:0362-4331
620:April 18,
503:USA Today
147:Employees
131:Aerospace
1923:Ed Liddy
1718:Projects
1684:Jeppesen
1634:Argon ST
1303:April 2,
1162:July 16,
1136:July 16,
179:airplane
163:Owner(s)
137:Products
127:Industry
79:Location
74:–Present
63:Operated
1804:Plant 2
1799:Plant 1
1769:Everett
922:May 29,
739:May 29,
713:May 29,
665:May 29,
568:May 29,
483:May 31,
476:Fortune
210:History
70:2011-07
68: (
55:2009-10
53: (
2105:Boeing
1815:People
1774:Renton
1679:Insitu
1585:Boeing
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863:May 7,
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733:Boeing
707:Boeing
533:Boeing
440:Boeing
203:Vought
183:Boeing
177:is an
167:Boeing
85:, U.S.
2007:Other
1694:Narus
48:Built
2082:2024
2077:2008
1528:2014
1500:2011
1467:2014
1416:CNBC
1397:2022
1305:2021
1279:2021
1253:2020
1227:2020
1201:2020
1190:ISSN
1164:2021
1138:2021
1112:2019
1082:2019
1054:2020
1023:2020
1012:ISSN
952:2017
924:2022
899:2019
888:ISSN
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783:ISSN
741:2022
715:2022
689:2011
667:2022
622:2015
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541:2017
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485:2022
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240:and
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155:Area
361:KLM
185:in
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