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Lights out (manufacturing)

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151:, the business development and marketing manager at Stäubli Robotics, says robots can help lower building costs by requiring smaller work cells. He states that "manufacturers can fit a larger number of compact cells in the same space to increase production without adding heating, lighting, or cooling to the cost of the building." Floor space is also important for energy conservation, as a smaller space reduces energy consumption by reducing heating costs. Without human workers, 143:
Lights-out manufacturing may increase productivity and lower upkeep costs. Companies incorporating lights-out methodologies into floor plans only need to consider robotic workers, which minimize space and climate-control requirements. Human laborers can be dispatched to a separate location for tasks
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CNC machines do not require continuous operator attention, and some models can run unattended. A few machine shops run CNC unattended on nights and weekends. Although the machines are run without being under constant supervision, it is a common practice to always have a person in the vicinity of the
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is the methodology of fully automating the production of goods at factories and other industrial facilities, such as to require no human presence on-site. Many of these factories are considered to be able to run "with the lights off," but few run exclusively lights-out production. For example, in
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are building other robots at a rate of about 50 per 24-hour shift and can run unsupervised for as long as 30 days at a time. "Not only is it lights-out," says Fanuc vice president Gary Zywiol, "we turn off the air conditioning and heat too."
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is a place where raw materials enter, and finished products leave with little or no human intervention. One of the earliest descriptions of the automatic factory in fiction was the 1955 short story "
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that hold unfinished parts. As the technology necessary for total automation becomes increasingly available, many factories are beginning to use lights-out production between
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such as quality assurance. Optimizing manufacturing space for a fully autonomous robotic workforce allows for an increase in productivity.
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is completely automated, with workers only making sure that the process runs without problems and repairing any faulty machinery.
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machining, the presence of human workers is typically required for removing completed parts and setting up
247: 42: 313: 169: 197:"Toward the Automatic Factory: A Case Study of Men and Machines" by Charles Rumford Walker 1977 299: 188:"Toward the automatic factory" in "Electronic Servicing & Technology" magazine 1982 August 8: 49:(or as a separate shift) to meet increasing production demand or to save money on labor. 125: 239: 198: 118: 38: 72: 114: 110: 61: 368: 243: 129: 33: 102: 164: 155:
systems are unnecessary, and smaller layouts require less electricity.
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https://www.autodesk.com/redshift/lights-out-manufacturing/
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Designing automated factories to not require humans on-site
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workers who oversee the end of the manufacturing process.
138: 73:"Lights out" computer numerical control (CNC) machining 262:"SEAS Student Machine Shop Safety Instruction Manual" 281:Null, Christopher; Caulfield, Brian (1 June 2003). 93:company, has been a lights-out factory since 2001. 366: 226:Takei Masami (Fuji Heavy Ind. Ltd.) (2003). 109:uses lights-out manufacturing to produce 311: 276: 274: 147:James Cook, an application engineer at 14: 367: 67: 302:RedShift by Autodesk. 3 December 2015 128:using 300 mm wafers, the entire 271: 139:Motivations for lights-out factories 340: 314:"Techonomy 2012: Where's My Robot?" 24: 312:Markoff, John (13 November 2012). 25: 386: 349:. Robotic Industries Association 343:"Robotic Industries Association" 82:Existing "lights-out factories" 334: 305: 293: 254: 219: 207: 191: 182: 13: 1: 216:in Time magazine 1953 Sep. 28 175: 117:. There are only nine human 7: 285:. CNN Money. Archived from 158: 10: 391: 113:, with 128 robots made by 39:computer numerical control 170:Self-replicating machine 124:In the manufacturing of 232:Subaru Technical Review 375:Industrial automation 130:manufacturing process 289:on 23 November 2009. 214:"Automatic Factory" 126:integrated circuits 68:Real-world examples 341:Brumson, Bennett. 250:on 13 March 2012. 119:quality assurance 54:automatic factory 18:Automatic factory 16:(Redirected from 382: 359: 358: 356: 354: 338: 332: 331: 329: 327: 318: 309: 303: 297: 291: 290: 278: 269: 268: 266: 258: 252: 251: 246:. Archived from 223: 217: 211: 205: 195: 189: 186: 115:Adept Technology 21: 390: 389: 385: 384: 383: 381: 380: 379: 365: 364: 363: 362: 352: 350: 347:Robotics Online 339: 335: 325: 323: 316: 310: 306: 298: 294: 279: 272: 264: 260: 259: 255: 234:(in Japanese). 224: 220: 212: 208: 196: 192: 187: 183: 178: 161: 153:climate-control 141: 135: 111:electric razors 84: 75: 70: 28: 23: 22: 15: 12: 11: 5: 388: 378: 377: 361: 360: 333: 304: 292: 270: 253: 218: 206: 190: 180: 179: 177: 174: 173: 172: 167: 160: 157: 140: 137: 83: 80: 74: 71: 69: 66: 62:Philip K. Dick 26: 9: 6: 4: 3: 2: 387: 376: 373: 372: 370: 348: 344: 337: 322: 315: 308: 301: 296: 288: 284: 277: 275: 263: 257: 249: 245: 241: 237: 233: 229: 222: 215: 210: 204: 203:0-8371-9301-X 200: 194: 185: 181: 171: 168: 166: 163: 162: 156: 154: 150: 145: 136: 133: 131: 127: 122: 120: 116: 112: 108: 104: 99: 96: 92: 89:, a Japanese 88: 79: 65: 63: 59: 55: 50: 48: 44: 40: 35: 34:manufacturing 32: 19: 351:. Retrieved 346: 336: 324:. Retrieved 320: 307: 295: 287:the original 256: 248:the original 235: 231: 221: 209: 193: 184: 146: 142: 134: 123: 100: 85: 76: 53: 51: 30: 29: 353:29 November 238:: 251–256. 103:Netherlands 176:References 165:Automation 43:tombstones 31:Lights-out 321:Techonomy 244:0910-4852 78:machine. 369:Category 159:See also 91:robotics 326:5 March 149:Stäubli 107:Philips 101:In the 58:Autofac 242:  201:  95:Robots 60:," by 47:shifts 317:(PDF) 265:(PDF) 87:FANUC 355:2017 328:2016 240:ISSN 199:ISBN 52:An 371:: 345:. 319:. 273:^ 236:30 230:. 105:, 64:. 357:. 330:. 267:. 20:)

Index

Automatic factory
manufacturing
computer numerical control
tombstones
shifts
Autofac
Philip K. Dick
FANUC
robotics
Robots
Netherlands
Philips
electric razors
Adept Technology
quality assurance
integrated circuits
manufacturing process
Stäubli
climate-control
Automation
Self-replicating machine
ISBN
0-8371-9301-X
"Automatic Factory"
"Realizing Unattended Hours of Continuous Operation of Machining Center with Addition of Intelligent Function"
ISSN
0910-4852
the original
"SEAS Student Machine Shop Safety Instruction Manual"

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