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Steel casting

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Cast parts often require machining to achieve accurate tolerances and desired surface finishes. Carbon steel is the easiest type of steel to machine. High-carbon steel can be more time consuming to cut or grind, and will wear tools faster. Low-carbon steel can get gummy, making it difficult to work
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Steel is more difficult to cast than iron. It has a higher melting point and greater shrinkage rate, which requires consideration during mold design. Risers should be given more capacity to draw from as the metal cools and shrinks. Attention should be paid to the thickness of mold cavities, as
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Most steels offer a good balance of strength and ductility, which makes them extremely tough. This allows them to withstand significant stress and strain without fracturing. Steel can also be fairly wear-resistant. Alloy additions can increase both impact and wear resistance.
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Casting is often a valuable means to creating intricate parts used in machine applications where vibration is often a factor. Cast steel typically has a lower damping ability than cast iron, which can lead to excess vibration and noise in the form of ringing or squealing.
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Molten steel is also less fluid than molten iron, making it more difficult to pour and fill intricate gaps in a mold cavity. Molten steel is also more likely to react with internal mold surfaces, making for more unpredictable results.
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Alloy steel castings are broken down into two categories: low-alloy steels and high-alloy steels. Low-alloy steels contain less than 8% alloying content and high-alloy steels have 8% or more.
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referring to steel castings. Between the late 19th and mid 20th centuries, this was not always true, which is worth understanding if one is reading historical documents; see
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thinner areas will cool quicker than thicker areas, which can create internal stress points that can lead to fracture.
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Generally, the presence of alloys used to increase mechanical performance often make machining more difficult.
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Oberg, Erik; Jones, Franklin D.; Horton, Holbrook L.; Ryffel, Henry H. (2000),
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Type of manufacturing that pours steel into net or near-net shapes
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Steel castings are categorized into two general groups:
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Corrosion resistant steel castings per ASTM A743-1981a
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Elongation, minimum, from 2 in, 51 mm (%)
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Elongation, minimum, from 2 in, 51 mm (%)
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cannot deliver enough strength or shock resistance.
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Steel castings are used when 223: 150:adding citations to reliable sources 121: 59: 18: 13: 468: 14: 1605: 34:This article has multiple issues. 849:Yield strength to 0.2%, minimum 843:Nominal alloy composition (%wt) 512:Yield strength to 0.2%, minimum 506:Nominal alloy composition (%wt) 445: 239:relies largely or entirely on a 228: 126: 64: 23: 1551: 137:needs additional citations for 42:or discuss these issues on the 1538: 1500: 1476: 1428: 1292:19 Cr, 24 Ni, with Co & Mo 1269:20 Cr, 29 Ni, with Co & Mo 1: 1450: 1437:is almost always used in its 355:cast to either final/net or 7: 991:19 Cr, 9 Ni, free machining 351:involving various types of 90:the claims made and adding 10: 1610: 846:Tensile strength, minimum 509:Tensile strength, minimum 478:Impact and wear resistance 336: 851: 848: 845: 842: 839: 514: 511: 508: 505: 502: 347:is a specialized form of 1455: 1589:Casting (manufacturing) 1384:25 Cr, 5 Ni, 3 Cu, 2 Mo 1246:19 Cr, 11 Ni, with Mo 1200:19 Cr, 10 Ni, with Mo 966:19 Cr, 10 Ni, with Nb 943:19 Cr, 10 Ni, with Mo 383:railroad truck frames 1561:Machinery's Handbook 487:Steel casting alloys 252:improve this article 146:improve this article 836: 499: 1082:CA-15 & CA-15M 834: 497: 75:possibly contains 1426: 1425: 832: 831: 433:Steel castability 335: 334: 327: 317: 316: 302: 222: 221: 214: 196: 120: 119: 112: 77:original research 57: 1601: 1574: 1545: 1542: 1536: 1533: 1522: 1521: 1519: 1518: 1504: 1498: 1497: 1495: 1494: 1480: 1474: 1471: 837: 833: 500: 496: 458: 457: 453: 330: 323: 312: 309: 303: 301: 260: 232: 224: 217: 210: 206: 203: 197: 195: 154: 130: 122: 115: 108: 104: 101: 95: 92:inline citations 68: 67: 60: 49: 27: 26: 19: 1609: 1608: 1604: 1603: 1602: 1600: 1599: 1598: 1579: 1578: 1572: 1554: 1549: 1548: 1543: 1539: 1534: 1525: 1516: 1514: 1506: 1505: 1501: 1492: 1490: 1482: 1481: 1477: 1472: 1463: 1458: 1453: 1431: 1338:Ni, Cr & Fe 1315:Ni, Mo & Cr 1012: 987: 489: 480: 471: 469:Damping ability 459: 455: 451: 449: 448: 435: 416:cylinder blocks 375:forging presses 342: 331: 320: 319: 318: 313: 307: 304: 267:"Steel casting" 261: 259: 245: 233: 218: 207: 201: 198: 161:"Steel casting" 155: 153: 143: 131: 116: 105: 99: 96: 81: 69: 65: 28: 24: 17: 12: 11: 5: 1607: 1597: 1596: 1591: 1577: 1576: 1570: 1553: 1550: 1547: 1546: 1544:Oberg, p. 1335 1537: 1535:Oberg, p. 1334 1523: 1512:www.afsinc.org 1499: 1488:www.afsinc.org 1475: 1473:Oberg, p. 1332 1460: 1459: 1457: 1454: 1452: 1449: 1447:for details. 1430: 1427: 1424: 1423: 1420: 1417: 1414: 1411: 1408: 1405: 1401: 1400: 1397: 1394: 1391: 1388: 1385: 1382: 1378: 1377: 1374: 1371: 1368: 1365: 1362: 1359: 1355: 1354: 1351: 1348: 1345: 1342: 1339: 1336: 1332: 1331: 1328: 1325: 1322: 1319: 1316: 1313: 1309: 1308: 1305: 1302: 1299: 1296: 1293: 1290: 1286: 1285: 1282: 1279: 1276: 1273: 1270: 1267: 1263: 1262: 1259: 1256: 1253: 1250: 1247: 1244: 1240: 1239: 1236: 1233: 1230: 1227: 1224: 1221: 1217: 1216: 1213: 1210: 1207: 1204: 1201: 1198: 1194: 1193: 1190: 1187: 1184: 1181: 1178: 1175: 1171: 1170: 1167: 1164: 1161: 1158: 1155: 1152: 1148: 1147: 1144: 1141: 1138: 1135: 1132: 1129: 1125: 1124: 1121: 1118: 1115: 1112: 1109: 1106: 1102: 1101: 1098: 1095: 1092: 1089: 1086: 1083: 1079: 1078: 1075: 1072: 1069: 1066: 1063: 1060: 1056: 1055: 1052: 1049: 1046: 1043: 1040: 1037: 1033: 1032: 1029: 1026: 1023: 1020: 1017: 1014: 1008: 1007: 1004: 1001: 998: 995: 992: 989: 983: 982: 979: 976: 973: 970: 967: 964: 960: 959: 956: 953: 950: 947: 944: 941: 937: 936: 933: 930: 927: 924: 921: 918: 914: 913: 910: 907: 904: 901: 898: 895: 891: 890: 887: 884: 881: 878: 875: 872: 868: 867: 864: 861: 858: 854: 853: 850: 847: 844: 841: 830: 829: 826: 823: 820: 817: 814: 811: 807: 806: 803: 800: 797: 794: 791: 788: 784: 783: 780: 777: 774: 771: 768: 765: 761: 760: 757: 754: 751: 748: 745: 742: 738: 737: 734: 731: 728: 725: 722: 719: 715: 714: 711: 708: 705: 702: 699: 696: 692: 691: 688: 685: 682: 679: 676: 673: 669: 668: 665: 662: 659: 656: 653: 650: 646: 645: 642: 639: 636: 633: 630: 627: 623: 622: 619: 616: 613: 610: 607: 604: 600: 599: 596: 593: 590: 587: 584: 581: 577: 576: 573: 570: 567: 564: 561: 558: 554: 553: 550: 547: 544: 541: 538: 535: 531: 530: 527: 524: 521: 517: 516: 513: 510: 507: 504: 488: 485: 479: 476: 470: 467: 447: 444: 434: 431: 371:turbine wheels 333: 332: 315: 314: 250:. 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Retrieved 1511: 1502: 1491:. Retrieved 1487: 1478: 1442: 1434: 1432: 1039:25 Cr, 20 Ni 1016:25 Cr, 12 Ni 1011:CH-10 & 986:CF-16 & 897:22 Cr, 12 Ni 813:17 Cr, 66 Ni 790:12 Cr, 60 Ni 767:19 Cr, 39 Ni 744:15 Cr, 35 Ni 721:26 Cr, 35 Ni 698:20 Cr, 25 Ni 675:29 Cr, 20 Ni 652:25 Cr, 20 Ni 629:28 Cr, 15 Ni 606:25 Cr, 12 Ni 583:19 Cr, 9 Ni 560:28 Cr, 5 Ni 493: 490: 481: 472: 464: 460: 440: 436: 427:alloy steels 420: 409:turbocharger 365: 344: 343: 321: 305: 295: 288: 281: 274: 262: 238: 208: 199: 189: 182: 175: 168: 156: 144:Please help 139:verification 136: 106: 97: 74: 50: 43: 37: 36:Please help 33: 1429:Terminology 1407:11 Cr, 7 Ni 1361:12 Cr, 4 Ni 1223:Cr-Ni-Mn-Mo 1177:19 Cr, 9 Ni 1062:29 Cr, 9 Ni 920:19 Cr, 9 Ni 414:and engine 1583:Categories 1517:2016-07-07 1493:2016-07-07 1451:References 1444:cast steel 1435:cast steel 874:9 Cr, 9 Ni 339:cast steel 278:newspapers 202:April 2017 172:newspapers 100:April 2017 84:improve it 39:improve it 405:equipment 398:machinery 393:casings, 308:June 2009 248:talk page 88:verifying 45:talk page 412:turbines 389:bodies, 357:near-net 1381:CD-4MCu 988:CF-16Fa 462:with. 349:casting 292:scholar 186:scholar 82:Please 1568:  1358:CA-6NM 1312:CW-12M 1289:CN-7MS 1220:CG6MMN 866:(MPa) 863:(ksi) 860:(MPa) 857:(ksi) 840:Grade 529:(MPa) 526:(ksi) 523:(MPa) 520:(ksi) 503:Grade 450:": --> 402:marine 395:mining 294:  287:  280:  273:  265:  188:  181:  174:  167:  159:  1594:Steel 1456:Notes 1439:sense 1404:CA-6N 1335:CY-40 1266:CN-7M 1243:CG-8M 1197:CF-3M 1154:12 Cr 1151:CA-40 1131:28 Cr 1128:CC-50 1108:20 Cr 1105:CB-30 1085:12 Cr 1059:CE-30 1036:CK-20 1013:CH-20 963:CF-8C 940:CF-8M 917:CF-20 894:CG-12 537:28 Cr 387:valve 379:gears 353:steel 299:JSTOR 285:books 193:JSTOR 179:books 1566:ISBN 1174:CF-3 871:CF-8 736:4.5 724:62.5 452:edit 425:and 391:pump 271:news 165:news 1422:15 1419:930 1416:135 1413:965 1410:140 1399:16 1396:485 1390:690 1387:100 1376:15 1373:550 1367:775 1364:110 1353:30 1350:195 1344:485 1327:315 1321:495 1307:35 1304:205 1298:485 1284:35 1281:170 1275:425 1261:25 1258:240 1252:520 1238:30 1235:240 1229:515 1215:30 1212:205 1206:485 1192:35 1189:205 1183:485 1169:15 1166:485 1160:690 1157:100 1137:380 1120:205 1114:450 1100:18 1097:450 1091:620 1077:10 1074:275 1068:550 1054:30 1051:195 1045:450 1031:30 1028:205 1022:485 1006:25 1003:205 997:485 981:30 978:205 972:485 958:30 955:205 949:485 935:30 932:205 926:485 912:35 909:195 903:485 889:35 886:205 880:485 819:415 796:415 773:450 750:450 733:235 727:430 704:435 690:10 687:240 681:450 667:10 664:240 658:450 644:10 641:240 635:485 621:10 618:240 612:515 598:25 595:240 589:485 572:240 566:515 543:380 254:by 148:by 86:by 1585:: 1526:^ 1510:. 1486:. 1464:^ 1393:70 1370:80 1347:28 1341:70 1330:4 1324:46 1318:72 1301:30 1295:70 1278:25 1272:62 1255:35 1249:75 1232:35 1226:75 1209:30 1203:70 1186:30 1180:70 1163:70 1146:- 1134:55 1123:- 1117:30 1111:65 1094:65 1088:90 1071:40 1065:80 1048:28 1042:65 1025:30 1019:70 1000:30 994:70 975:30 969:70 952:30 946:70 929:30 923:70 906:28 900:70 883:30 877:70 828:- 816:60 810:HX 805:- 793:60 787:HW 782:4 770:65 764:HU 759:4 747:65 741:HT 730:34 718:HP 713:8 701:63 695:HN 684:35 678:65 672:HL 661:35 655:65 649:HK 638:35 632:70 626:HI 615:35 609:75 603:HH 592:35 586:70 580:HF 575:8 569:35 563:75 557:HD 552:- 540:55 534:HC 429:. 418:. 407:, 400:, 385:, 381:, 377:, 373:, 48:. 1575:. 1520:. 1496:. 1143:- 1140:- 825:- 822:- 802:- 799:- 779:- 776:- 756:- 753:- 710:- 707:- 549:- 546:- 456:] 341:. 328:) 322:( 310:) 306:( 296:· 289:· 282:· 275:· 258:. 244:. 215:) 209:( 204:) 200:( 190:· 183:· 176:· 169:· 142:. 113:) 107:( 102:) 98:( 80:. 55:) 51:(

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