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Rotational molding

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47:) involves a heated mold which is filled with a charge or shot weight of the material. It is then slowly rotated (usually around two perpendicular axes), causing the softened material to disperse and stick to the walls of the mold forming a hollow part. In order to form an even thickness throughout the part, the mold rotates at all times during the heating phase, and then continues to rotate during the cooling phase to avoid sagging or deformation. The process was applied to plastics in the 1950s but in the early years was little used because it was a slow process restricted to a small number of plastics. Over time, improvements in process control and developments with plastic powders have resulted in increased use. 713:
these steps. In the heating stage, the heat taken from the hot gas is absorbed both by the mold and the polymer material. The rig for rotational molding usually has a relatively small wall thickness and is manufactured from metals with a high thermal conductivity (aluminum, steel). As a rule, the mold transfers much more heat than plastic can absorb; therefore, the mold temperature must vary linearly. The rotational velocity in rotational molding is rather low (4 to 20 rpm). As a result, in the first stages of the heating cycle, the charged material remains as a powder layer at the bottom of the mold. The most convenient way of changing the cycle is by applying PU sheets in hot rolled forms.
553: 140:. Aluminum molds are usually much thicker than equivalent steel molds, as it is a softer metal. This thickness does not much affect cycle times because aluminum's thermal conductivity is many times greater than steel's. Owing to the need to develop a model prior to casting, cast molds tend to have additional costs associated with the manufacturing of the tooling, whereas fabricated steel or aluminum molds, particularly when used for less complex parts, are less expensive. However, some molds contain both aluminum and steel. This allows for variable thicknesses in the walls of the product. While this process is not as precise as 542: 89:. The cooling method consisted of placing the mold into cold water. This process of rotational molding led to the creation of other plastic toys. As demand for and popularity of this process increased, it was used to create other products such as road cones, marine buoys, and car armrests. This popularity led to the development of larger machinery. A new system of heating was also created, going from the original direct gas jets to the current indirect high velocity air system. In Europe during the 1960s the Engel process was developed. This allowed large hollow containers to be manufactured in 171: 257: 563: 265: 245:
typically occur, as opposed to other processes such as injection molding, where parts can be made in a few seconds. The process does have distinct advantages. Manufacturing large, hollow parts such as oil tanks is much easier by rotational molding than any other method. Rotational molds are much cheaper than other types of mold. Very little material is wasted using this process, and excess material can often be reused, making it a very economically and environmentally viable manufacturing process.
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be in the heating chamber while another is in the cooling chamber and the third in the loading/reloading area. The fixed-arm carousel works well when identical cycle times are used for each arm. The independent-arm carousel machine is available with three or four arms that can move independently. This allows for different-size molds, with different cycle times and thickness needs.
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mounted on the same corner, so that a four-arm machine has two pivot points. These machines are very useful for companies that have long cooling cycles or require a lot of time to demold parts, compared to the cook time. It is much easier to schedule maintenance work or try to run a new mold without interrupting production on the other arms of the machine.
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to move properly throughout the mold. Otherwise webbing may occur. A desirable parallel wall scenario would have a gap at least three times the nominal wall thickness, with five times the nominal wall thickness being optimal. Sharp corners for parallel walls must also be considered. With angles of less than 45° bridging, webbing, and voids may occur.
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is critical: too long and the polymer will degrade, reducing impact strength. If the mold spends too little time in the oven, the polymer melt may be incomplete. The polymer grains will not have time to fully melt and coalesce on the mold wall, resulting in large bubbles in the polymer. This impairs the mechanical properties of the finished product.
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that it is not possible to make sharp threads that would be possible with injection molding. Some products based on polyethylene can be put in the mold before it is charged with the main material. This can help to avoid holes that otherwise would appear in some areas. This could also be achieved using molds with movable sections.
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and vegetables storage and playground slides. The process is also used to make highly specialised products, including UN-approved containers for the transportation of nuclear fissile materials, anti-piracy ship protectors, seals for inflatable oxygen masks and lightweight components for the aerospace industry.
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mold 45 degrees above or below horizontal in the other direction. Newer machines use forced hot air to heat the mold. These machines are best for large parts that have a large length-to-width ratio. Because of the smaller heating chambers, there is a saving in heating costs compared to biaxial machines.
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Rotational molding offers design advantages over other molding processes. With proper design, parts assembled from several pieces can be molded as one part, eliminating high fabrication costs. The process also has inherent design strengths, such as consistent wall thickness and strong outside corners
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Another limitation lies in the molds themselves. Unlike other processes in which only the product needs to be cooled before being removed, with rotational molding the entire mold must be cooled. While water-cooling processes are possible, there is still a large down time of the mold, increasing both
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Rotation-molded parts are subject to restrictions that are different from those of other plastic processes. As it is a low-pressure process, sometimes designers face hard-to-reach areas in the mold. Good-quality powder may help overcome some situations, but usually the designers have to keep in mind
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Wall thickness is important for corner radii as well. Large outside radii are preferable to small radii. Large inside radii are also preferable to small inside radii. This allows for a more even flow of material and a more even wall thickness. However, an outside corner is generally stronger than an
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Rotational molding excels at producing hollow parts. However, care must be taken when this is done. When the depth of the recess is greater than the width there may be problems with even heating and cooling. Additionally, enough room must be left between the parallel walls to allow for the melt-flow
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Normally all rotation molding systems include molds, oven, cooling chamber and mold spindles. The molds are used to create the part, and are typically made of aluminium. The quality and finish of the product is directly related to the quality of the mold being used. The oven is used to heat the part
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Products that can be manufactured using rotational molding include storage tanks, furniture, road signs and bollards, planters, pet houses, toys, bins and refuse containers, doll parts, road cones, footballs, helmets, canoes, rowing boats, tornado shelters, kayak hulls, underground cellars for vine
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Until recently, the process largely relied on both trial and error and the experience of the operator to determine when the part should be removed from the oven and when it was cool enough to be removed from the mold. Technology has improved in recent years, allowing the air temperature in the mold
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Cooling the mold, usually by fan. This stage of the cycle can be quite lengthy. The polymer must be cooled so that it solidifies and can be handled safely by the operator. This typically takes tens of minutes. The part will shrink on cooling, coming away from the mold, and facilitating easy removal
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Heating the mold in an oven while it rotates, until all the polymer has melted and adhered to the mold wall. The hollow part should be rotated through two or more axes, rotating at different speeds, in order to avoid the accumulation of polymer powder. The length of time the mold spends in the oven
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This is one of the most common biaxial machines in the industry. It can have up to four arms and six stations and comes in a wide range of sizes. The machine comes in two different models, fixed and independent. A fixed-arm carousel consists of three fixed arms that must move together. One arm will
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Most shuttle machines have two arms that move the molds back and forth between the heating chamber and cooling station. The arms are independent of each other and they turn the molds biaxially. In some cases, the shuttle machine has only one arm. This machine moves the mold in a linear direction in
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This is a specialized machine designed mainly to produce long, narrow parts. Some are of the clamshell type, having one arm, but there are also shuttle-type rock and roll machines, with two arms. Each arm rotates or rolls the mold 360 degrees in one direction and at the same time tips and rocks the
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Plastics were introduced to the rotational molding process in the early 1950s. One of the first applications was to manufacture doll heads. The machinery was made of an E Blue box-oven machine, inspired by a General Motors rear axle, powered by an external electric motor and heated by floor-mounted
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The swing-arm machine can have up to four arms, with a biaxial movement. Each arm is independent from each other as it is not necessary to operate all arms at the same time. Each arm is mounted on a corner of the oven and swings in and out of the oven. On some swing-arm machines, a pair of arms is
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The stages of heating and cooling involve transfer of heat first from the hot medium to the polymer material and next from it to the cooling environment. In both cases, the process of heat transfer occurs in an unsteady regime; therefore, its kinetics attracts the greatest interest in considering
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The ability to add prefinished pieces to the mold alone is a large advantage. Metal threads, internal pipes and structures, and even different colored plastics can all be added to the mold prior to the addition of plastic pellets. However, care must be taken to ensure that minimal shrinkage while
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For the designer, while variable thicknesses are possible, a process called stop rotation is required. This process is limited in that only one side of the mold may be thicker than the others. After the mold is rotated and all the surfaces are sufficiently coated with the melt-flow, the rotation
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The loading and unloading area is at the front of the machine between the heating and cooling areas. These machines vary in size between small to medium compared to other rotational machines. Vertical rotational molding machines are energy-efficient, owing to the compactness of their heating and
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This is a single-arm rotational molding machine. The arm is usually supported by other arms on both ends. The clamshell machine heats and cools the mold in the same chamber. It takes up less space than equivalent shuttle and swing arm rotational molders. It is low in cost compared to the size of
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Another cost advantage with rotational molding is the minimal amount of material wasted in production. There are no sprues or runners (as in injection molding), and no off-cuts or pinch-off scrap (as in blow molding). What material is wasted, as scrap or from failed part testing, can usually be
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and other hollow vessels, the main purpose of which was to create consistency in wall thickness and density. In a U.S. patent in 1905, F.A. Voelke described a method including a polymer for the production of articles using paraffin wax. Development led to G.S. Baker's and G.W. Perks' process of
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One benefit of rotational molding is the ability to experiment, particularly with wall thicknesses. Cost is entirely dependent on wall thickness, with thicker walls being costlier and more time-consuming to produce. While the wall can have nearly any thickness, designers must remember that the
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Much current research is into reducing the cycle time, as well as improving part quality. The most promising area is in mold pressurization. It is well known that applying a small amount of pressure internally to the mold at the correct point in the heating phase accelerates coalescence of the
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Due to the uniform thicknesses achieved, large stretched sections are nonexistent, which makes large thin panels possible (although warping may occur). Also, there is little flow of plastic (stretching) but rather a placing of the material within the part. These thin walls also limit cost and
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The rotational molding process is a high-temperature, low-pressure plastic-forming process that uses heat and biaxial rotation (i.e., angular rotation on two axes) to produce hollow, one-piece parts. Critics of the process point to its long cycle times—only one or two cycles an hour can
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Another advantage lies in the molds themselves. Since they require less tooling, they can be manufactured and put into production much more quickly than other molding processes. This is especially true for complex parts, which may require large amounts of tooling for other molding processes.
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Another consideration is in the draft angles. These are required to remove the piece from the mold. On the outside walls, a draft angle of 1° may work (assuming no rough surface or holes). On inside walls, such as the inside of a boat hull, a draft angle of 5° may be required. This is due to
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Another consideration is of structural support ribs. While solid ribs may be desirable and achievable in injection molding and other processes, a hollow rib is the best solution in rotational molding. A solid rib may be achieved byinserting a finished piece in the mold, but this adds cost.
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producing hollow chocolate Easter eggs in 1910. Rotational molding had developed further when R.J. Powell made mention of the commonly used ratio of 4:1 between major and minor axes of rotation at slow rotation speeds. His patent covered this process for molding hollow objects from
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Semi-permanent coatings: the coating, if applied correctly, will last for multiple releases before requiring to be reapplied or touched up. This type of coating is most prevalent in today's rotational molding industry. The active chemistry involved in these coatings is typically a
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Rotocasting (also known as rotacasting), by comparison, uses self-curing or UV-curable resins (as opposed to thermoplastics) in an unheated mould, but shares slow rotational speeds in common with rotational molding. This kind of rotocasting should not be confused with
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Rotational molding machines are made in a wide range of sizes. They normally consist of molds, an oven, a cooling chamber, and mold spindles. The spindles are mounted on a rotating axis, which provides a uniform coating of the plastic inside each mold.
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Because there is no pressure to push the plastic into the mold, the chosen plastic must be able to flow easily through the cavities of the mold. The part's design must also take into account the flow characteristics of the particular plastic
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Rotational molding is also the process of choice for short runs and rush deliveries. The molds can be swapped quickly or different colors can be used without purging the mold. With other processes, purging may be required to swap colors.
321:(MRA) will allow the material to be removed quickly and effectively. Mold releases can reduce cycle times, defects, and browning of finished product. There are a number of mold release types available; they can be categorized as follows: 651:, meaning they require different times in the heating chamber and cooling chamber. Ideally, the part will be tested to use the minimum thickness required for the application. This minimum will then be established as a nominal thickness. 210:
and out of heating and cooling chambers. It is low in cost for the size of product produced and the footprint is kept to a minimum compared to other types of machines. It is also available in smaller scale for schools and prototyping.
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In 1976, the Association of Rotational Molders (ARM) was founded in Chicago as a worldwide trade association. The main objective of this association is to increase awareness of the rotational molding technology and process.
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while also rotating the part to form it as desired. The cooling chamber is where the part is placed until it cools, and the spindles are mounted to rotate and provide a uniform coat of plastic inside each mold.
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documented the first use of a rotating mechanism producing “two centrifugal motions at right angles to each other” by means of beveled gearing, and heat. This rotational molding process was used to create
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thicker the wall, the more material and time will be required, increasing costs. In some cases, the plastics may degrade owing to extended periods at high temperature. Different materials have different
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of the part. The cooling rate must be kept within a certain range. Very rapid cooling (for example, water spray) would result in cooling and shrinking at an uncontrolled rate, producing a warped part.
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Molds (or tooling) are either fabricated from welded sheet steel or cast. The fabrication method is often driven by part size and complexity; most intricate parts are likely made with
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Designers can select the best material for their application, including materials that meet U.S. Food and Drug Administration (FDA) requirements. Additives for weather resistance,
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that are virtually stress-free. For additional strength, reinforcing ribs can be designed into the part. Along with being designed into the part, they can be added to the mold.
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with products such as plastic bottles and cylindrical containers. This substitution is efficient on only a smaller scale, as blow-molding's efficiency depends on large runs.
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Sacrificial coatings: the coating of MRA has to be applied each time because most of the MRA comes off on the molded part when it releases from the tool.
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financial and environmental costs. Some plastics will degrade with the long heating cycles or in the process of turning them into a powder to be melted.
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cooling chambers. These machines have the same (or similar) capabilities as the horizontal carousel multi-arm machines, but take up much less space.
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has led to the development of more precise monitoring and control of the cooling processes based on their development of the “Rotolog system”.
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in the 1920s. These early methods using different materials directed the advances in the way rotational molding is used today with plastics.
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of the melted plastic and deterioration of the material's properties. For this reason, the chosen plastic must have a sufficient number of
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Owing to high temperatures within the mold, the plastic must have a high resistance to permanent change in properties caused by heat (high
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cooling will not damage the part. This shrinking allows for mild undercuts and negates the need for ejection mechanisms (for most pieces).
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Recently it has become possible to use natural materials in the molding process. Through the use of real sands and stone chip,
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angles, or fine surface detail can be part of the design. Designs can also be multi-wall, either hollow or foam filled.
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polymer particles during the melting, producing a part with fewer bubbles in less time than at
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Owing to the nature of the process, materials selection must take into account the following:
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gas burners. The mold was made of electroformed nickel-copper and the plastic was a liquid
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Revyako, M (2010), "Certain Problems of Heat and Mass Transfer in Rotational Molding",
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http://www.saywell.co.uk/wp-content/uploads/2011/09/TF100-15C_Rotational-Molding.pdf
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and for high quality models. More than one mold can be attached to the single arm.
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Another consideration is the melt-flow of materials. Certain materials, such as
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stops and the melt-flow is allowed to pool at the bottom of the mold cavity.
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A three-motor powered (tri-power) rotational-molding or spin-casting machine
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products made. It is available in smaller scales for schools interested in
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These materials are also occasionally used (not in order of most used):
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More than 80% of all the material used is from the polyethylene family:
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composite can be created which is 80% natural non-processed material.
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to be monitored and removing much of the guesswork from the process.
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The rotational molding process consists of four distinct phases:
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http://www.rotomolding.org/About/WhatIsRotomolding/Default.aspx
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Rotational molding can be used as a feasible alternative to
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Process: advantages, limitations, and material requirements
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British Plastics Federation - Rotational Moulding Overview
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molecules to prevent such degradation in its liquid state.
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Unloading a molded polyethylene tank in a shuttle machine
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Chocolate is rotationally molded to form hollow treats.
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A rock and roll rotational molding machine built in 2009
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Todd, Robert H.; Allen, Dell K.; Alting, Leo (1994),
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Standard setup and equipment for rotational molding
1168:Journal of Engineering Physics & Thermophysics 924:. Intermediate Technology Publication. p. 8. 772: 2167: 1159:Manufacturing Processes for Design Professionals 1135: 865: 132:tooling. Molds are typically manufactured from 1260:Association of Rotational Moulders Australasia 736:inside the mold. This can potentially lead to 160: 16:Making hollow plastic objects in a heated mold 1792: 1285: 231:A carousel machine with four independent arms 340:Permanent coatings: most often some form of 196:Vertical or up & over rotational machine 19:For the large-scale industrial process, see 919: 329:are typical MRA compounds in this category. 63:In 1855 a patent taken out by R. Peters in 1799: 1785: 1292: 1278: 369:(HDPE), and regrind. Other compounds are 1156: 716: 607: 594: 586: 577: 561: 551: 540: 263: 255: 226: 169: 165: 119: 27: 1165: 1139:Manufacturing Processes Reference Guide 630:Material limitations and considerations 280:(usually in powder form) into the mold. 2168: 1382:Polyethylene terephthalate (PET, PETE) 1225:Practical Guide to Rotational Moulding 805: 803: 801: 792:"Rotational Molding Industry Overview" 312: 295: 1780: 1322:Cross-linked polyethylene (PEX, XLPE) 1317:Acrylonitrile butadiene styrene (ABS) 1273: 1115: 1099: 1082: 1070: 1058: 937: 907: 892: 877: 778: 618:shrinkage and possible part warping. 239: 2134:List of environmental health hazards 2054:List of environmental health hazards 810:Ward, Noel Mansfield (Winter 1997). 809: 487: 213: 182: 100:In the 1980s, new plastics, such as 1245:Rotational Moulding Technical Guide 798: 222: 13: 1939:Miscellaneous additives incl. PHCs 1203: 812:"A History of Rotational Moulding" 572:molded into a liquid storage tank. 247: 204: 14: 2192: 1255:Association of Rotational Molders 1250:Rotational Molding process videos 1238: 922:Small Scale Recycling of Plastics 641: 1471: 1465: 1357:Polybutylene terephthalate (PBT) 1332:Poly(methyl methacrylate) (PMMA) 1227:, Rapra Technology Ltd. (2003). 842:"Rotational Molding Information" 613:Designing for rotational molding 21:Centrifugal casting (industrial) 1337:Poly(ethyl methacrylate) (PEMA) 1211:Rotational Moulding of Plastics 1209:Crawford, R, Throne, James L., 1120:, Hanser Gardner Publications, 1109: 1076: 1030: 1019: 1008: 994: 968: 943: 424:Acrylonitrile butadiene styrene 363:linear low-density polyethylene 276:Loading a measured quantity of 1700:Category:Plastics applications 1447:Styrene maleic anhydride (SMA) 1442:Polyvinylidene chloride (PVDC) 1427:Polytetrafluoroethylene (PTFE) 1213:, William Andrew Inc. (2002). 913: 859: 834: 784: 699: 1: 1407:Poly(p-phenylene oxide) (PPO) 866:Todd, Allen & Alting 1994 765: 667: 599:Edon roto moulded rowing boat 2124:Persistent organic pollutant 2085:Toxic Substances Control Act 2044:Persistent organic pollutant 1327:Ethylene vinyl acetate (EVA) 1299: 348: 7: 2117:Great Pacific garbage patch 2039:Great Pacific garbage patch 1452:Styrene-acrylonitrile (SAN) 1367:Polyetheretherketone (PEEK) 816:Plastics Historical Society 752: 566:A blind brass threaded hex 545:Plastic grain bins made by 513: 161:Rotational molding machines 10: 2197: 2080:Japan Toxic Substances Law 1875:Miscellaneous plasticizers 591:Rotational Molded Flamingo 503:is used to produce hollow 479:Various foods (especially 268:Rotational molding process 252:Rotational Molding Process 114:Queen's University Belfast 58: 18: 2154: 2099: 2075:European REACH regulation 2070:California Proposition 65 2062: 2019: 1976: 1938: 1905: 1874: 1820: 1813:polyhalogenated compounds 1769: 1714: 1690:High-performance plastics 1659: 1652: 1564: 1523: 1515:High-performance plastics 1480: 1463: 1307: 1188:10.1007/s10891-010-0434-z 1142:, Industrial Press Inc., 367:high-density polyethylene 1500:Fibre-reinforced plastic 1437:Polyvinyl chloride (PVC) 1223:Crawford, R, Kearns, M, 794:. Roto World (magazine). 547:Buffer Valley Industries 526:, flat surfaces without 359:low-density polyethylene 355:crosslinked polyethylene 91:low-density polyethylene 2176:Casting (manufacturing) 1551:Biodegradable additives 342:polytetrafluoroethylene 1966:Perfluorooctanoic acid 1402:Polyphenyl ether (PPE) 1397:Polyoxymethylene (POM) 1342:Polyacrylic acid (PAA) 1161:, Thames & Hudson. 600: 592: 582: 573: 557: 549: 499:Rotational molding of 269: 261: 253: 232: 175: 33: 2146:Biodegradable plastic 1495:Thermosetting polymer 1392:Polylactic acid (PLA) 1116:Beall, Glenn (1998), 846:RotationalMolding.com 717:Material requirements 608:Design considerations 598: 590: 581: 565: 555: 544: 267: 259: 251: 230: 173: 166:Rock and roll machine 120:Equipment and tooling 31: 2157:Identification codes 1757:Foam food containers 1680:Engineering plastics 1157:Thompson, R (2007), 920:John Vogler (1984). 649:thermal conductivity 307:atmospheric pressure 291:Removal of the part. 1996:Endocrine disruptor 1594:Compression molding 1546:Polymer stabilizers 1180:2010JEPT...83.1089R 868:, pp. 265–266. 822:on October 15, 2006 313:Mold release agents 296:Recent improvements 53:centrifugal casting 2011:Polymer fume fever 1670:Commodity plastics 1644:Rotational molding 1614:Fiberglass molding 1574:Injection moulding 1556:Filler (materials) 1505:Corrugated plastic 1457:Tritan copolyester 1412:Polypropylene (PP) 1362:Polycarbonate (PC) 1118:Rotational Molding 1048:on March 25, 2009. 982:on August 20, 2014 955:www.grangeriss.com 601: 593: 583: 574: 558: 550: 399:Polyvinyl chloride 371:polyvinyl chloride 319:mold release agent 270: 262: 254: 240:Production process 233: 176: 83:polyvinyl chloride 37:Rotational molding 34: 2181:Molding processes 2163: 2162: 2141:Plastic recycling 2107:Plastic pollution 2093: 2092: 2027:Plastic pollution 1807:Health issues of 1765: 1764: 1661:Plastics industry 1579:Plastic extrusion 1432:Polyurethane (PU) 1422:Polysulfone (PES) 1377:Polyethylene (PE) 1352:Polybutylene (PB) 1127:978-1-56990-260-8 1073:, pp. 75–77. 1042:machinedesign.com 727:thermal stability 692:production time. 605: 604: 520:flame retardation 488:Natural materials 214:Swing arm machine 183:Clamshell machine 142:injection molding 2188: 2032:Rubber pollution 1882:Organophosphates 1801: 1794: 1787: 1778: 1777: 1657: 1656: 1629:Filament winding 1604:Transfer molding 1531:Polymer additive 1475: 1469: 1417:Polystyrene (PS) 1294: 1287: 1280: 1271: 1270: 1199: 1162: 1153: 1131: 1103: 1097: 1086: 1080: 1074: 1068: 1062: 1056: 1050: 1049: 1044:. Archived from 1034: 1028: 1023: 1017: 1012: 1006: 1005: 998: 992: 991: 989: 987: 978:. Archived from 972: 966: 965: 963: 961: 947: 941: 935: 926: 925: 917: 911: 905: 896: 890: 881: 875: 869: 863: 857: 856: 854: 852: 838: 832: 831: 829: 827: 818:. Archived from 807: 796: 795: 788: 782: 776: 537: 536: 223:Carousel machine 75:plaster of Paris 70:artillery shells 2196: 2195: 2191: 2190: 2189: 2187: 2186: 2185: 2166: 2165: 2164: 2159: 2150: 2095: 2094: 2089: 2058: 2015: 1972: 1934: 1901: 1870: 1816: 1805: 1771: 1761: 1710: 1648: 1634:Solvent bonding 1624:Plastic welding 1566: 1560: 1519: 1482: 1476: 1470: 1461: 1372:Polyester (PEs) 1309: 1303: 1298: 1241: 1206: 1204:Further reading 1150: 1128: 1112: 1107: 1106: 1098: 1089: 1081: 1077: 1069: 1065: 1057: 1053: 1036: 1035: 1031: 1024: 1020: 1013: 1009: 1000: 999: 995: 985: 983: 974: 973: 969: 959: 957: 949: 948: 944: 936: 929: 918: 914: 906: 899: 891: 884: 876: 872: 864: 860: 850: 848: 840: 839: 835: 825: 823: 808: 799: 790: 789: 785: 777: 773: 768: 755: 719: 702: 670: 665: 659:inside corner. 644: 632: 615: 610: 556:Mold in graphic 516: 490: 351: 315: 298: 242: 225: 216: 207: 205:Shuttle machine 198: 185: 168: 163: 154: 134:stainless steel 122: 61: 24: 17: 12: 11: 5: 2194: 2184: 2183: 2178: 2161: 2160: 2155: 2152: 2151: 2149: 2148: 2143: 2138: 2137: 2136: 2131: 2126: 2121: 2120: 2119: 2103: 2101: 2097: 2096: 2091: 2090: 2088: 2087: 2082: 2077: 2072: 2066: 2064: 2060: 2059: 2057: 2056: 2051: 2046: 2041: 2036: 2035: 2034: 2023: 2021: 2017: 2016: 2014: 2013: 2008: 2003: 1998: 1993: 1988: 1982: 1980: 1974: 1973: 1971: 1970: 1969: 1968: 1958: 1953: 1948: 1942: 1940: 1936: 1935: 1933: 1932: 1925:Vinyl chloride 1922: 1919:Polycarbonates 1911: 1909: 1903: 1902: 1900: 1899: 1893: 1884: 1878: 1876: 1872: 1871: 1869: 1868: 1863: 1858: 1852: 1847: 1841: 1836: 1830: 1828: 1818: 1817: 1804: 1803: 1796: 1789: 1781: 1775: 1773: 1767: 1766: 1763: 1762: 1760: 1759: 1754: 1749: 1744: 1739: 1734: 1732:Packaging film 1729: 1724: 1718: 1716: 1715:Specific goods 1712: 1711: 1709: 1708: 1702: 1697: 1692: 1687: 1682: 1677: 1672: 1666: 1664: 1654: 1650: 1649: 1647: 1646: 1641: 1639:Vacuum forming 1636: 1631: 1626: 1621: 1616: 1611: 1606: 1601: 1596: 1591: 1586: 1581: 1576: 1570: 1568: 1562: 1561: 1559: 1558: 1553: 1548: 1543: 1538: 1533: 1527: 1525: 1521: 1520: 1518: 1517: 1512: 1510:Polymeric foam 1507: 1502: 1497: 1492: 1486: 1484: 1478: 1477: 1464: 1462: 1460: 1459: 1454: 1449: 1444: 1439: 1434: 1429: 1424: 1419: 1414: 1409: 1404: 1399: 1394: 1389: 1387:Polyimide (PI) 1384: 1379: 1374: 1369: 1364: 1359: 1354: 1349: 1347:Polyamide (PA) 1344: 1339: 1334: 1329: 1324: 1319: 1313: 1311: 1305: 1304: 1297: 1296: 1289: 1282: 1274: 1268: 1267: 1262: 1257: 1252: 1247: 1240: 1239:External links 1237: 1236: 1235: 1221: 1205: 1202: 1201: 1200: 1163: 1154: 1148: 1133: 1126: 1111: 1108: 1105: 1104: 1087: 1075: 1063: 1051: 1029: 1018: 1007: 993: 967: 942: 927: 912: 910:, p. 155. 897: 895:, p. 152. 882: 880:, p. 154. 870: 858: 833: 797: 783: 770: 769: 767: 764: 763: 762: 754: 751: 750: 749: 745: 730: 718: 715: 701: 698: 669: 666: 664: 661: 643: 642:Wall thickness 640: 631: 628: 614: 611: 609: 606: 603: 602: 584: 575: 559: 515: 512: 489: 486: 485: 484: 477: 472: 467: 462: 457: 452: 447: 442: 437: 432: 427: 421: 412: 411: 406: 401: 396: 391: 377:, nylons, and 350: 347: 346: 345: 338: 330: 314: 311: 297: 294: 293: 292: 289: 285: 281: 241: 238: 224: 221: 215: 212: 206: 203: 197: 194: 184: 181: 167: 164: 162: 159: 153: 150: 121: 118: 60: 57: 15: 9: 6: 4: 3: 2: 2193: 2182: 2179: 2177: 2174: 2173: 2171: 2158: 2153: 2147: 2144: 2142: 2139: 2135: 2132: 2130: 2127: 2125: 2122: 2118: 2115: 2114: 2113: 2112:Garbage patch 2110: 2109: 2108: 2105: 2104: 2102: 2098: 2086: 2083: 2081: 2078: 2076: 2073: 2071: 2068: 2067: 2065: 2061: 2055: 2052: 2050: 2047: 2045: 2042: 2040: 2037: 2033: 2030: 2029: 2028: 2025: 2024: 2022: 2018: 2012: 2009: 2007: 2004: 2002: 1999: 1997: 1994: 1992: 1989: 1987: 1984: 1983: 1981: 1979: 1978:Health issues 1975: 1967: 1964: 1963: 1962: 1959: 1957: 1954: 1952: 1949: 1947: 1944: 1943: 1941: 1937: 1930: 1926: 1923: 1920: 1916: 1913: 1912: 1910: 1908: 1904: 1897: 1894: 1892: 1888: 1885: 1883: 1880: 1879: 1877: 1873: 1867: 1864: 1862: 1859: 1856: 1853: 1851: 1848: 1845: 1842: 1840: 1837: 1835: 1832: 1831: 1829: 1827: 1823: 1819: 1814: 1810: 1802: 1797: 1795: 1790: 1788: 1783: 1782: 1779: 1774: 1768: 1758: 1755: 1753: 1752:Shopping bags 1750: 1748: 1745: 1743: 1740: 1738: 1735: 1733: 1730: 1728: 1725: 1723: 1720: 1719: 1717: 1713: 1707:(Agriculture) 1706: 1705:Plasticulture 1703: 1701: 1698: 1696: 1693: 1691: 1688: 1686: 1685:Geosynthetics 1683: 1681: 1678: 1676: 1673: 1671: 1668: 1667: 1665: 1662: 1658: 1655: 1651: 1645: 1642: 1640: 1637: 1635: 1632: 1630: 1627: 1625: 1622: 1620: 1617: 1615: 1612: 1610: 1607: 1605: 1602: 1600: 1597: 1595: 1592: 1590: 1589:Thermoforming 1587: 1585: 1582: 1580: 1577: 1575: 1572: 1571: 1569: 1563: 1557: 1554: 1552: 1549: 1547: 1544: 1542: 1539: 1537: 1534: 1532: 1529: 1528: 1526: 1522: 1516: 1513: 1511: 1508: 1506: 1503: 1501: 1498: 1496: 1493: 1491: 1490:Thermoplastic 1488: 1487: 1485: 1479: 1474: 1468: 1458: 1455: 1453: 1450: 1448: 1445: 1443: 1440: 1438: 1435: 1433: 1430: 1428: 1425: 1423: 1420: 1418: 1415: 1413: 1410: 1408: 1405: 1403: 1400: 1398: 1395: 1393: 1390: 1388: 1385: 1383: 1380: 1378: 1375: 1373: 1370: 1368: 1365: 1363: 1360: 1358: 1355: 1353: 1350: 1348: 1345: 1343: 1340: 1338: 1335: 1333: 1330: 1328: 1325: 1323: 1320: 1318: 1315: 1314: 1312: 1306: 1302: 1295: 1290: 1288: 1283: 1281: 1276: 1275: 1272: 1266: 1263: 1261: 1258: 1256: 1253: 1251: 1248: 1246: 1243: 1242: 1234: 1233:1-85957-387-8 1230: 1226: 1222: 1220: 1219:1-884207-85-5 1216: 1212: 1208: 1207: 1197: 1193: 1189: 1185: 1181: 1177: 1173: 1169: 1164: 1160: 1155: 1151: 1149:0-8311-3049-0 1145: 1141: 1140: 1134: 1129: 1123: 1119: 1114: 1113: 1102:, p. 70. 1101: 1096: 1094: 1092: 1085:, p. 71. 1084: 1079: 1072: 1067: 1061:, p. 69. 1060: 1055: 1047: 1043: 1039: 1033: 1027: 1022: 1016: 1011: 1003: 997: 981: 977: 971: 956: 952: 946: 940:, p. 18. 939: 934: 932: 923: 916: 909: 904: 902: 894: 889: 887: 879: 874: 867: 862: 847: 843: 837: 821: 817: 813: 806: 804: 802: 793: 787: 780: 775: 771: 760: 757: 756: 746: 743: 739: 735: 731: 728: 724: 723: 722: 714: 710: 706: 697: 693: 689: 685: 683: 678: 674: 660: 656: 652: 650: 639: 637: 627: 623: 619: 597: 589: 585: 580: 576: 571: 570: 564: 560: 554: 548: 543: 539: 538: 535: 531: 529: 525: 521: 511: 508: 506: 502: 497: 495: 482: 478: 476: 473: 471: 468: 466: 463: 461: 458: 456: 453: 451: 448: 446: 445:Fluorocarbons 443: 441: 438: 436: 433: 431: 428: 425: 422: 420: 417: 416: 415: 410: 409:Polycarbonate 407: 405: 402: 400: 397: 395: 394:Polypropylene 392: 390: 387: 386: 385: 382: 380: 379:polypropylene 376: 372: 368: 364: 360: 356: 343: 339: 336: 331: 328: 324: 323: 322: 320: 310: 308: 302: 290: 286: 282: 279: 275: 274: 273: 266: 258: 250: 246: 237: 229: 220: 211: 202: 193: 191: 180: 172: 158: 149: 147: 146:heat capacity 143: 139: 135: 131: 126: 117: 115: 111: 107: 103: 102:polycarbonate 98: 94: 92: 88: 84: 78: 76: 71: 66: 56: 54: 48: 46: 42: 38: 30: 26: 22: 1822:Plasticizers 1770:Environment 1722:Blister pack 1675:Construction 1643: 1584:Blow molding 1224: 1210: 1171: 1167: 1158: 1138: 1117: 1110:Bibliography 1078: 1066: 1054: 1046:the original 1041: 1032: 1021: 1010: 996: 984:. Retrieved 980:the original 970: 960:February 25, 958:. Retrieved 954: 945: 921: 915: 873: 861: 849:. Retrieved 845: 836: 824:. Retrieved 820:the original 786: 781:, p. 6. 774: 759:Spin casting 720: 711: 707: 703: 694: 690: 686: 682:blow molding 679: 675: 671: 657: 653: 645: 633: 624: 620: 616: 567: 532: 517: 509: 498: 491: 470:Polyurethane 455:Polybutylene 413: 389:Polyethylene 383: 352: 335:polysiloxane 316: 303: 299: 271: 243: 234: 217: 208: 199: 186: 177: 155: 127: 123: 99: 95: 79: 62: 49: 44: 36: 35: 25: 2063:Regulations 1915:Bisphenol A 1599:Calendering 1541:Plasticizer 1481:Mechanical 1174:(5): 1089, 826:December 3, 742:antioxidant 700:Limitations 465:Polystyrene 190:prototyping 2170:Categories 1991:Carcinogen 1956:Organotins 1826:Phthalates 1772:and health 1619:Pultrusion 1609:Laminating 1567:processing 1100:Beall 1998 1083:Beall 1998 1071:Beall 1998 1059:Beall 1998 986:August 19, 938:Beall 1998 908:Beall 1998 893:Beall 1998 878:Beall 1998 851:August 23, 779:Beall 1998 766:References 696:recycled. 668:Advantages 505:statuettes 375:plastisols 2020:Pollution 1986:Teratogen 1917:(BPA, in 1565:Plastics 1536:Colorants 1524:Additives 1308:Chemical 1196:119972566 738:oxidation 524:undercuts 494:sandstone 481:chocolate 460:Polyester 365:(LLDPE), 349:Materials 327:Silicones 106:polyester 87:plastisol 2001:Diabetes 1907:Monomers 1887:Adipates 1809:plastics 1663:segments 1653:Products 1301:Plastics 753:See also 514:Products 475:Silicone 419:Aluminum 361:(LDPE), 138:aluminum 45:moulding 2129:Dioxins 2049:Dioxins 2006:Obesity 1747:Cutlery 1737:Bottles 1176:Bibcode 748:chosen. 501:plaster 450:Ionomer 435:Acrylic 357:(PEX), 317:A good 278:polymer 65:Britain 59:History 1846:(BBzP) 1815:(PHCs) 1727:Chairs 1695:Nurdle 1231:  1217:  1194:  1146:  1124:  734:oxygen 569:insert 430:Acetal 373:(PVC) 108:, and 85:(PVC) 2100:Waste 1946:PBDEs 1857:(DOP) 1483:types 1310:types 1192:S2CID 636:nylon 528:draft 440:Epoxy 426:(ABS) 404:Nylon 110:nylon 1961:PFCs 1951:PCBs 1927:(in 1891:DEHA 1866:DINP 1861:DIDP 1855:DEHP 1850:DIHP 1834:DIBP 1811:and 1742:Bags 1229:ISBN 1215:ISBN 1144:ISBN 1122:ISBN 988:2014 962:2018 853:2020 828:2009 130:cast 1929:PVC 1896:DOA 1844:BBP 1839:DBP 1184:doi 136:or 41:BrE 2172:: 1824:: 1190:, 1182:, 1172:83 1170:, 1090:^ 1040:. 953:. 930:^ 900:^ 885:^ 844:. 814:. 800:^ 729:). 507:. 381:. 104:, 55:. 43:: 1931:) 1921:) 1898:) 1889:( 1800:e 1793:t 1786:v 1293:e 1286:t 1279:v 1198:. 1186:: 1178:: 1152:. 1132:} 1130:. 1004:. 990:. 964:. 855:. 830:. 483:) 337:. 39:( 23:.

Index

Centrifugal casting (industrial)

BrE
centrifugal casting
Britain
artillery shells
plaster of Paris
polyvinyl chloride
plastisol
low-density polyethylene
polycarbonate
polyester
nylon
Queen's University Belfast
cast
stainless steel
aluminum
injection molding
heat capacity
Picture of a Rock and Roll rotational moulding machine at an inclination of 45 degrees
prototyping
Picture of a Carousel machine with 4 independent arm
Rotational Molding Process
Picture of a plastic tank been removed from its mold after the cooling cycle has been completed.

polymer
atmospheric pressure
mold release agent
Silicones
polysiloxane

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