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MCI D-Series

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The trade-off was that the luggage space under the coach was largely eliminated, but few public transit operators used that space in normal operation. MCI named the coach the D45 CRT LE for commuter rapid transit, low entry. Because of the extensive changes necessary to the coach, MCI used the development of the D45 CRT LE as an opportunity to develop a second generation of the D-Series coach with new styling and updated systems and components. Those updates began appearing on high-floor coach models beginning in 2020.
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the D4020 ISTV, a new 40 foot prisoner transport coach replacing the D4000ISTV. Prototype 40 foot versions of the new commuter and intercity coaches were constructed, but none have been ordered and are not publicly offered as of 2024. The last legacy D-Series models were produced in 2022 and subsequently discontinued.
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was signed into law, allowing an increase of coach length to 45-feet. The earlier prototypes left MCI ready for the change. Less than three months later, at February 1992 UBOA Bus Expo, MCI introduced the 102-DL3. The model number represented its 102 in (2,600 mm) width, D for its model, L
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coach with cosmetic updates. The commuter coach models ditch MCI's traditional alphanumerical naming system and are instead named using a modified alphanumerical naming system. For example" "D" for generation or basic model, "45" for the length, "CRT" for "commuter rapid transit" and "LE" for modes
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Between 2020 and 2022, MCI began to replace more of Legacy models with new models based on the D45 CRT LE. The D45 CRT, a transit coach similar to the D45 CRT LE but with a traditional wheelchair lift instead of the low entry section, the D4520, an intercity coach designed to replace the D4505 and
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To address these problems, in 2017, MCI debuted a new version of the D-Series with a low-floor area in the middle of the coach. This area allows passengers using wheelchairs to board much faster than using a ramp, and provides a second door to allow passengers to board and alight at the same time.
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and two-piece sliding entry doors better suited to curbside loading compared to the one-piece swing out door. The motorcoach allows operators to have more seated passengers, which is preferred when operating at higher speeds for longer distances. The downside compared to a traditional
490:, entered production in 1994 and 1992 respectively. The model number denoted the width (102 inches (2.6 m), exclusive of mirrors), "D" model, the "L" in the model name designates longer length (45 feet (14 m), nominally), and 3-axle configuration. The models have large, 354:
Several changes in the industry in the late 1980s and early 1990s led to the development of the D-Series coach. First, was the growing calls to allow 45-foot (14 m) coaches (at the time prohibited by US law), second was that MCI's existing models were designed to use
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MCI developed two prototypes to test the various proposed changes. In 1989, the company stretched an existing 102-C3 model to 45 feet (14 m) and in May 1990, in partnership with the Canadian government, MCI built a wheelchair accessible bus with a
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fan. It has an air intake covered by a large grille, a two-piece engine door, small headlight/taillights, and a black roof cap. The models are also available with optional stainless steel front and/or sides as well as an optional rubber front bumper.
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The D-Series was introduced in February 1992 as MCI's first 45-foot (14 m) motorcoach, enabled by a December 1991 law change that allowed the additional length. The coach replaced the B- and C-Series models, which were equipped with obsolete
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in 2001. In 2005, MCI started offering a facelifted model of the D-Series called the D4005 and D4505 to private-sector operators. The rear end cap design was updated in 2007 to accommodate new engines that met stricter EPA emissions regulations.
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for long (45 feet) and 3 for three axles. MCI also offered the wheelchair lift and accessible lavatory as an option. Production of the coach started in late 1992. The bus was quickly adopted by private companies operating
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Commuter coach models were offered with a large destination sign above the front windows and bi-fold doors. A prison transport coach version of the 40 ft model was also offered, and continues to be offered as the
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version of the coach. ISTV models are designed to transport up to 69 inmates and are available with containment cells and a rear officer position. The ISTV only comes in a 40-foot version which better fits existing
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with the Low Entry door. The intercity coach model, the D4520, retains MCI's traditional alphanumerical naming system, with "20", denoting the NextGen D-Series.
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Inmate Security Transportation Vehicle, designed for transporting up to 69 inmates and is available with containment cells and a rear officer position.
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A 40-foot (12 m) version of the D-Series, the 102-D3 was introduced in January 1994, replacing the B and C-Series models in the MCI product line.
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At about the same time that the 102-D3 was introduced, MCI also started offering an ISTV (Inmate Security Transportation Vehicle) a
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is that motorcoaches only have one door and a high-floor that requires the use of a wheelchair lift, slowing boarding/alighting.
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Models with lower stainless steel fluting on the front and/or sides adds an "SS" designation to the end. Example:
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Models with lower stainless steel fluting on the front and/or sides adds an "SS" designation to the end. Example:
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that travel long-distances on highways. Responding to transit agency requests, MCI started offering optional
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In 1998, MCI introduced a more upscale companion coach model known as the E-Series, designed for
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coaches make up the next generation of D-Series coaches, which have a taller body based on the
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Mechanically similar to the D4000 but facelifted with the front end developed for G-Series.
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Mechanically similar to the D4500 but facelifted with the front end developed for G-Series.
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In 2022, MCI added a D-Series production line to the NFI group factory in
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due to the planned and later canceled closure of the Pembina plant.
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operators. It was supplemented and later replaced by the current
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United States Department of Transportation Altoona Bus Test
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Greyhound Lines MCI 102-DL3 #6590 before remanufacturing
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Commuter coach with low-entry area and wheelchair ramp
1203:"D is for Durability - Introducing the New MCI D4520" 1483:"Motor Coach Industries 102D3 ISTV/D4000 ISTV 2018" 783:) were offered exclusively for the 2002 model year. 779:) and 96-inch (2.4 m) wide model (designated 432:Over time, the D-Series also became popular with 1581: 1508:"MCI® ISTV™ — RAISE THE BAR ON PRISON TRANSPORT" 1328:"MCI® ISTV™ — RAISE THE BAR ON PRISON TRANSPORT" 388:Intermodal Surface Transportation Efficiency Act 1354:"The new Workhorse of the Motorcoach industry" 1196: 1194: 1192: 1190: 1188: 1186: 911: 381: 1302:"Prison on wheels serves the security minded" 359:and the company was looking to offer the new 349: 1433:"Motor Coach Industries 102-D3 - CPTDB Wiki" 1229: 1227: 477: 1458:"Motor Coach Industries D4000 - CPTDB Wiki" 1183: 1346: 32: 1264: 1262: 1224: 133:1 or 2 with optional wheelchair lift door 1530: 1514:. Motor Coach Industries. Archived from 1475: 751:Models with wheelchair lifts designated 571:Models with wheelchair lifts designated 1279:. Pennsylvania Transportation Institute 1200: 812:, with the same front and rear fascias. 1582: 1374: 1368: 1259: 1141:Inmate Security Transportation Vehicle 585:Renamed from 102-DL3 to D4500 in 2001. 772:Renamed from 102-D3 to D4000 in 2001. 1500: 1296: 1294: 506:The 102-D3 and 102-DL3 were renamed 1085:Commuter coach with wheelchair lift 1012:Commuter coach with wheelchair lift 13: 1127: 1098: 1069: 1035: 998: 14: 1626: 1556: 1320: 1291: 847:To be replaced by future D40 CRT. 815:To be replaced by future D40 CRT. 452: 1567: 1407:"40ft MCI D4000 2001 Prison Bus" 1164: 963: 885: 857: 825: 793: 736: 715: 685: 671: 627: 595: 556: 1450: 903:To be replaced by future D4020. 418:at jail and prison facilities. 1425: 1399: 1375:Bailey, Ann (April 17, 2021). 1360:. May 10, 2024. Archived from 1308:. BUSRide Magazine. April 2010 1201:Plachno, Larry (August 2021). 721:(optional updated headlights) 677:(optional updated headlights) 313:, government agencies for the 1: 1413:. Transit Sales International 1176: 1018:Electric version (designated 981:Electric version (designated 614:, with the same front fascia. 151:MCI special platform integral 1122: 1093: 1064: 1057: 1030: 993: 958: 951: 937: 880: 852: 820: 788: 731: 724: 713: 705:Received an overhaul in 2014 680: 669: 647:Received an overhaul in 2014 622: 590: 551: 544: 527: 378:and an accessible bathroom. 317:, and in more recent years, 16:American motorcoach bus type 7: 1615:Vehicles introduced in 1992 1411:Transit Sales International 1152: 912:Second Generation (NextGen) 664:Replaced by D45 CRT models. 617:Replaced by D45 CRT models. 472: 382:Introduction and Deployment 325:. It is sold alongside the 10: 1631: 1595:Buses of the United States 1060:40-foot (12 m) Models 954:45-foot (14 m) Models 727:40-foot (12 m) Models 547:45-foot (14 m) Models 411:prisoner transport vehicle 386:On December 18, 1991, the 350:Background and Development 344: 1058: 952: 802: 799: 775:Hybrid model (designated 725: 699: 696: 693: 681: 657:Hybrid model (designated 638: 635: 623: 604: 545: 478:First Generation (Legacy) 436:agencies who use them on 321:agencies who use them on 268: 263: 249: 229: 221: 211: 206: 196: 160: 155: 147: 137: 129: 114: 99: 94: 78: 70: 58: 48: 43: 31: 26: 1334:. Motor Coach Industries 1270:"STURAA TEST MCI 102-D3" 361:Detroit Diesel Series 60 259:44,400 lbs OR 48,000 lbs 167:Detroit Diesel Series 60 875:Replaced by D4020 ISTV. 834:Updated version of the 808:Updated version of the 641:Updated version of the 610:Updated version of the 329:bus, primarily used by 239:141 inches (3.6 m) 236:137 inches (3.5 m) 225:102 inches (2.6 m) 1590:Motor Coach Industries 1512:Motor Coach Industries 1332:Motor Coach Industries 1132: 1103: 1074: 1040: 1003: 840:CNG model (designated 765:CNG model (designated 691:(original headlights) 650:CNG model (designated 633:(original headlights) 498:side-by-side with the 315:transport of prisoners 303:Motor Coach Industries 66:Classic American Coach 53:Motor Coach Industries 1387:on September 29, 2023 1235:"National Bus Trader" 1131: 1102: 1073: 1039: 1002: 844:) offered since 2010. 661:) offered since 2008. 447:low-floor transit bus 368:wheelchair accessible 202:45-foot models: 50-61 200:40-foot models: 38-53 88:Pembina, North Dakota 1576:at Wikimedia Commons 1563:MCI D-Series Website 467:Crookston, Minnesota 191:battery-electric bus 83:Crookston, Minnesota 1540:. December 15, 2022 1210:National Bus Trader 1144:Replaced D4000 ISTV 494:and a rear-mounted 364:four-stroke engines 217:45 feet (14 m) 215:40 feet (12 m) 1381:Grand Forks Herald 1364:on August 9, 2024. 1247:on October 6, 2014 1133: 1104: 1075: 1041: 1004: 708:Replaced by D4520. 357:two-stroke engines 339:two-stroke engines 1600:Single-deck buses 1572:Media related to 1150: 1149: 909: 908: 442:destination signs 393:scheduled service 307:scheduled service 291: 290: 242: 62:Intercity Cruiser 1622: 1571: 1550: 1549: 1547: 1545: 1534: 1528: 1527: 1525: 1523: 1518:on June 13, 2020 1504: 1498: 1497: 1495: 1493: 1479: 1473: 1472: 1470: 1468: 1454: 1448: 1447: 1445: 1443: 1429: 1423: 1422: 1420: 1418: 1403: 1397: 1396: 1394: 1392: 1383:. Archived from 1372: 1366: 1365: 1350: 1344: 1343: 1341: 1339: 1324: 1318: 1317: 1315: 1313: 1298: 1289: 1288: 1286: 1284: 1274: 1266: 1257: 1256: 1254: 1252: 1246: 1240:. 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632: 548: 480: 475: 455: 397:Greyhound Lines 384: 376:wheelchair lift 370:intercity bus. 352: 347: 287: 245: 216: 201: 171:Caterpillar C10 138:Floor type 116:Body style 90:, United States 86: 85:, United States 65: 63: 39: 22: 17: 12: 11: 5: 1628: 1618: 1617: 1612: 1610:Tri-axle buses 1607: 1602: 1597: 1592: 1578: 1577: 1565: 1558: 1557:External links 1555: 1552: 1551: 1529: 1499: 1474: 1449: 1424: 1398: 1367: 1345: 1319: 1290: 1258: 1223: 1181: 1180: 1178: 1175: 1174: 1173: 1161: 1154: 1151: 1148: 1147: 1146: 1145: 1142: 1137: 1134: 1125: 1121: 1120: 1119: 1118: 1115: 1110: 1105: 1096: 1092: 1091: 1090: 1089: 1086: 1081: 1076: 1067: 1063: 1062: 1059: 1056: 1055: 1054: 1053: 1052:Replaced D4505 1050: 1045: 1042: 1033: 1029: 1028: 1027: 1026: 1016: 1015:Replaced D4500 1013: 1008: 1005: 996: 992: 991: 990: 989: 979: 976: 975:Replaced D4500 971: 968: 961: 957: 956: 953: 950: 949: 946: 943: 940: 913: 910: 907: 906: 905: 904: 901: 896: 893: 890: 883: 879: 878: 877: 876: 873: 868: 865: 862: 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Retrieved 1532: 1520:. Retrieved 1516:the original 1511: 1502: 1492:February 10, 1490:. Retrieved 1487:dcontrol.com 1486: 1477: 1467:February 10, 1465:. Retrieved 1461: 1452: 1442:February 10, 1440:. Retrieved 1436: 1427: 1415:. Retrieved 1410: 1401: 1389:. Retrieved 1385:the original 1380: 1370: 1362:the original 1357: 1348: 1336:. Retrieved 1331: 1322: 1310:. Retrieved 1305: 1281:. Retrieved 1276: 1249:. Retrieved 1242:the original 1216:December 27, 1214:. Retrieved 1209: 1159:MCI J-Series 1107: 1078: 1021: 1019: 984: 982: 925: 921: 917: 915: 841: 835: 809: 780: 776: 767:102-DWA3 CNG 766: 759: 752: 658: 651: 642: 611: 579: 572: 520: 517: 511: 507: 505: 496:radiator fan 487: 483: 481: 464: 460: 456: 431: 420: 408: 405: 385: 372: 353: 335: 327:MCI J-Series 295:MCI D-Series 294: 292: 284:MCI G-Series 281:MCI C-Series 278:MCI B-Series 255:35,100 lbs, 74:1992-present 49:Manufacturer 27:MCI D-Series 18: 1124:D4020 ISTV 983:D45 CRT LE 960:D45 CRT LE 945:Introduced 854:D4000 ISTV 842:D4000CT CNG 652:D4500CT CNG 535:Introduced 500:intercooler 416:sally ports 333:operators. 269:Predecessor 187:Cummins ISX 183:Cummins ISM 179:Cummins ISL 1584:Categories 1177:References 922:D45 CRT LE 521:D4000 ISTV 299:motorcoach 264:Chronology 207:Dimensions 156:Powertrain 142:High-floor 71:Production 1544:March 13, 1522:April 26, 1417:April 26, 1338:April 26, 1312:April 26, 1025:) offered 988:) offered 580:102-DL3SS 275:MCI MC-12 241:(NextGen) 1462:cptdb.ca 1437:cptdb.ca 1283:March 7, 1251:March 2, 1153:See also 1108:(future) 1079:(future) 1066:D40 CRT 1020:D45 CRT 995:D45 CRT 930:J-Series 822:D4000CT 790:D4000CL 760:102-D3SS 659:D4500CTH 624:D4500CT 592:D4500CL 573:102-DLW3 473:Variants 427:J-Series 197:Capacity 106:Tri-axle 79:Assembly 44:Overview 1358:YouTube 1306:BUSRide 918:D45 CRT 753:102-DW3 488:102-DL3 345:History 175:Cummins 148:Chassis 1136:2022 1095:D4020 1032:D4520 1022:CHARGE 985:CHARGE 948:Notes 942:Photo 939:Model 882:D4005 781:D4000N 777:D4000H 682:D4505 541:Notes 532:Photo 529:Model 484:102-D3 395:(like 230:Height 212:Length 162:Engine 1273:(PDF) 1245:(PDF) 1238:(PDF) 1206:(PDF) 1044:2020 1007:2020 970:2017 926:D4520 924:and, 895:2022 892:2005 867:2022 864:2001 836:D4000 810:D4000 803:2022 800:2006 746:2005 743:1994 697:2022 694:2005 643:D4500 636:2005 612:D4500 605:2022 602:2005 566:2005 563:1992 512:D4500 508:D4000 486:and 399:) or 222:Width 177:M11, 130:Doors 124:coach 109:coach 101:Class 1546:2023 1524:2019 1494:2022 1469:2022 1444:2022 1419:2019 1393:2023 1340:2019 1314:2019 1285:2019 1253:2019 1218:2021 916:The 510:and 482:The 293:The 257:GVWR 309:or 1586:: 1510:. 1485:. 1460:. 1435:. 1409:. 1379:. 1356:. 1330:. 1304:. 1293:^ 1275:. 1261:^ 1226:^ 1208:. 1185:^ 920:, 523:. 429:. 403:. 341:. 189:, 185:, 181:, 169:, 1548:. 1526:. 1496:. 1471:. 1446:. 1421:. 1395:. 1342:. 1316:. 1287:. 1255:. 1220:. 762:. 755:. 582:. 575:.

Index


Motor Coach Industries
Crookston, Minnesota
Pembina, North Dakota
Class
Tri-axle
coach
Body style
Single-decker
coach
High-floor
Engine
Detroit Diesel Series 60
Caterpillar C10
Cummins
Cummins ISL
Cummins ISM
Cummins ISX
battery-electric bus
Curb weight
GVWR
motorcoach
Motor Coach Industries
scheduled service
commuter buses
transport of prisoners
public transit
express routes
MCI J-Series
tour and charter

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