Knowledge

Injection molding machine

Source đź“ť

92: 27: 84: 139:
Injection molding machine molds can be fastened in either a horizontal or vertical position. Most machines are horizontally oriented, but vertical machines are used in some niche applications such as insert molding, allowing the machine to take advantage of gravity. Some vertical machines also do not
226:
Hybrid injection (sometimes referred to as "Servo-Hydraulic") molding machines claim to take advantage of the best features of both hydraulic and electric systems, but in actuality use almost the same amount of electricity to operate as an electric injection molding machine depending on the
223:(EMT), reduces operation costs by cutting energy consumption and also addresses some of the environmental concerns surrounding the hydraulic press. Electric presses have been shown to be quieter, faster, and have a higher accuracy, however the machines are more expensive. 148:, the most common are manual clamps (both halves are bolted to the platens); however, hydraulic clamps (chocks are used to hold the tool in place) and magnetic clamps are also used. The magnetic and hydraulic clamps are used where fast tool changes are required. 202:
Mechanical type machines use the toggle system for building up tonnage on the clamps of the machine. Tonnage is required on all machines so that the clamps of the machine do not open due to the injection pressure. If the
194:
introduced the first all-electric injection molding machine in 1983. Hydraulic machines, although not nearly as precise, are the predominant type in most of the world, with the exception of Japan.
151:
The person designing the mold chooses whether the mold uses a cold runner system or a hot runner system to carry the plastic and fillers from the injection unit to the cavities. A
220: 234:
is often used to remove the molded components; either by side or top entry, but it is more common for parts to drop out of the mold, through a chute and into a container.
191: 167:
to keep the plastic in the runners hot as the part cools. After the part is ejected, the plastic remaining in a hot runner is injected into the next part.
155:
is a simple channel carved into the mold. The plastic that fills the cold runner cools as the part cools and is then ejected with the part as a
152: 360: 381: 411:
Le, Van-Duong; Hoang, Van-Thanh; Bang, Tao Quang; Benabou, Lahouari; Tran, Ngoc-Hai; Luu, Duc-Binh; Park, Jang Min (2022).
175:
Machines are classified primarily by the type of driving systems they use: hydraulic, mechanical, electrical, or hybrid
491: 298: 308: 70: 48: 41: 539: 534: 35: 342: 52: 208: 156: 91: 324: 8: 183: 483: 473: 487: 304: 204: 141: 120: 416: 389: 164: 420: 83: 412: 528: 413:"Computational Study on the Clamping Mechanism in Injection Molding Machine" 479: 465: 231: 87:
Paper clip mold opened in molding machine; the nozzle is visible at right
160: 187: 482:, E. Schmachtenberg and E. Baur, ”International Plastics Handbook”, 140:
require the mold to be fastened. There are many ways to fasten the
116: 237: 145: 439:
Plastic Injection Molding: Manufacturing Process Fundamentals
276:
Tie bars, the sender is clamped into the edge of a workbench
108: 170: 503:
Rosato, Dominick; Rosato Marlene, and Rosato Donald
186:
have historically been the only option available to
453:Materials Science and Engineering: An Introduction 410: 526: 343:"Plastic injection molding machine for Dakumar" 510:Todd, Robert H; Dell K. Allen and Leo Alting 514:. Industrial Press Inc., 1994. pgs. 240–245 460:Forensic Materials Engineering: Case studies 238:Main components of injection molding machine 123:process. It consists of two main parts, an 16:Machine for manufacturing plastic products 458:Lewis, Peter Rhys, Reynolds, K, Gagg, C, 71:Learn how and when to remove this message 468:, Tim, Lih-Sheng Turng, Paul J.Gramann. 163:system is more complicated, often using 95:A injection molding machine with a robot 90: 82: 34:This article includes a list of general 512:Manufacturing Processes Reference Guide 527: 296: 496:Rosato, Donald V; Marlene G. Rosato. 507:. Kluwer Academic Publishers, 2000. 20: 325:"Nissei Plastic Industrial history" 266:Consists of three main components: 257:Heaters, Thermocouple, Ring plunger 247:Consists of three main components: 207:partially opens up, it will create 171:Types of injection molding machines 13: 431: 219:The electric press, also known as 40:it lacks sufficient corresponding 14: 551: 505:Injection Molding Handbook 3rd Ed 470:Injection Molding Handbook 2nd Ed 242: 115:, is a machine for manufacturing 498:Concise Encyclopedia of Plastics 261: 25: 404: 374: 353: 335: 317: 290: 254:Reciprocating screw and barrel 1: 519:Polymer Technology Dictionary 448:, Butterworths 9th Ed (1999). 283: 197: 178: 134: 7: 421:10.21203/rs.3.rs-1431947/v1 221:Electric Machine Technology 214: 10: 556: 300:Injection Molding Handbook 105:injection moulding machine 368:oaktrust.library.tamu.edu 192:Nissei Plastic Industrial 101:injection molding machine 211:in the plastic product. 361:"Choose a Login Method" 55:more precise citations. 451:Callister, William D, 96: 88: 455:, John Wiley and Sons 386:www.nisseiamerica.com 94: 86: 297:Rosato, D V (2000). 273:Clamping motor drive 111:), also known as an 540:Packaging machinery 462:, CRC Press (2004). 446:Plastics Materials 437:Bryce, Douglas M. 184:Hydraulic machines 97: 89: 535:Molding processes 500:. Springer, 2000. 329:nisseiplastic.com 251:Screw motor drive 165:cartridge heaters 121:injection molding 103:(also spelled as 81: 80: 73: 547: 425: 424: 408: 402: 401: 399: 397: 388:. Archived from 382:"FNX-III Series" 378: 372: 371: 365: 357: 351: 350: 339: 333: 332: 321: 315: 314: 294: 119:products by the 76: 69: 65: 62: 56: 51:this article by 42:inline citations 29: 28: 21: 555: 554: 550: 549: 548: 546: 545: 544: 525: 524: 521:Springer, 1994. 434: 432:Further reading 429: 428: 409: 405: 395: 393: 392:on May 14, 2020 380: 379: 375: 363: 359: 358: 354: 341: 340: 336: 323: 322: 318: 311: 295: 291: 286: 264: 245: 240: 217: 200: 181: 173: 137: 113:injection press 77: 66: 60: 57: 47:Please help to 46: 30: 26: 17: 12: 11: 5: 553: 543: 542: 537: 523: 522: 517:Whelan, Tony. 515: 508: 501: 494: 492:978-1569903995 477: 463: 456: 449: 442: 433: 430: 427: 426: 403: 373: 352: 334: 316: 309: 288: 287: 285: 282: 281: 280: 277: 274: 271: 263: 260: 259: 258: 255: 252: 244: 243:Injection unit 241: 239: 236: 227:manufacturer. 216: 213: 199: 196: 180: 177: 172: 169: 136: 133: 125:injection unit 79: 78: 61:September 2010 33: 31: 24: 15: 9: 6: 4: 3: 2: 552: 541: 538: 536: 533: 532: 530: 520: 516: 513: 509: 506: 502: 499: 495: 493: 489: 485: 484:Hanser Verlag 481: 478: 475: 474:Hanser Verlag 471: 467: 464: 461: 457: 454: 450: 447: 443: 440: 436: 435: 422: 418: 414: 407: 391: 387: 383: 377: 369: 362: 356: 348: 344: 338: 330: 326: 320: 312: 310:9781461370772 306: 302: 301: 293: 289: 279:Hydraulic QMC 278: 275: 272: 269: 268: 267: 262:Clamping unit 256: 253: 250: 249: 248: 235: 233: 228: 224: 222: 212: 210: 206: 195: 193: 189: 185: 176: 168: 166: 162: 158: 154: 149: 147: 143: 132: 130: 129:clamping unit 126: 122: 118: 114: 110: 106: 102: 93: 85: 75: 72: 64: 54: 50: 44: 43: 37: 32: 23: 22: 19: 518: 511: 504: 497: 469: 459: 452: 445: 444:Brydson, J, 441:. SME, 1996. 438: 406: 394:. Retrieved 390:the original 385: 376: 367: 355: 346: 337: 328: 319: 303:. Springer. 299: 292: 265: 246: 229: 225: 218: 201: 182: 174: 150: 138: 128: 124: 112: 104: 100: 98: 67: 58: 39: 18: 347:dakumar.com 232:robotic arm 153:cold runner 53:introducing 529:Categories 486:, (2006). 284:References 198:Mechanical 161:hot runner 36:references 179:Hydraulic 135:Operation 215:Electric 209:flashing 480:Osswald 466:Osswald 396:May 30, 188:molders 146:platens 144:to the 117:plastic 49:improve 490:  476:, 2007 307:  190:until 127:and a 38:, but 364:(PDF) 157:sprue 142:tools 488:ISBN 398:2016 305:ISBN 270:Mold 205:mold 159:. A 417:doi 109:BrE 107:in 99:An 531:: 472:. 415:. 384:. 366:. 345:. 327:. 230:A 131:. 423:. 419:: 400:. 370:. 349:. 331:. 313:. 74:) 68:( 63:) 59:( 45:.

Index

references
inline citations
improve
introducing
Learn how and when to remove this message


BrE
plastic
injection molding
tools
platens
cold runner
sprue
hot runner
cartridge heaters
Hydraulic machines
molders
Nissei Plastic Industrial
mold
flashing
Electric Machine Technology
robotic arm
Injection Molding Handbook
ISBN
9781461370772
"Nissei Plastic Industrial history"
"Plastic injection molding machine for Dakumar"
"Choose a Login Method"
"FNX-III Series"

Text is available under the Creative Commons Attribution-ShareAlike License. Additional terms may apply.

↑