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Crystallization of polymers

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of nanometers, comparable to or smaller than the lamellar crystal thickness or the radius of gyration, nucleation and growth can be dramatically affected. As an example, when a polymer crystallizes in a confined ultrathin layer, the isotropic spherulitic organization of lamellar crystals is hampered and confinement can produce unique lamellar crystal orientations. Sometimes the chain alignment is parallel to the layer plane and the crystals are organized as ‘‘on-edge’’ lamellae. In other cases, "in-plane" lamellae with chain orientation perpendicular to the layers are observed.
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occur via solvent evaporation, induces interaction between molecular chains and a possible crystallization as in the crystallization from the melt. Crystallization from solution may result in the highest degree of polymer crystallinity. For example, highly linear polyethylene can form platelet-like single crystals with a thickness on the order 10–20 nm when crystallized from a dilute solution. The crystal shape can be more complex for other polymers, including hollow pyramids, spirals and multilayer dendritic structures.
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stress or shearing. Evidence suggests that cavitation also impacts the onset of yielding. The voids are associated with the breaking of the amorphous phase. The strength of the crystalline phase determines the importance of cavitation in yielding. If the crystalline structures are weak, they deform easily resulting in yielding. Semi-crystalline polymers with strong crystalline regions resist deformation and cavitation, the formation of voids in the amorphous phase, drives yielding.
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typical size of the order 1 micrometer. Although it would be energetically favorable for the polymer chains to align parallel, such alignment is hindered by the entanglement. Therefore, within the ordered regions, the polymer chains are both aligned and folded. Those regions are therefore neither crystalline nor amorphous and are classified as semicrystalline. Examples of semi-crystalline polymers are linear
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quasi-spherical aggregates called spherulites. Spherulites have a size between about 1 and 100 micrometers and form a large variety of colored patterns (see, e.g. front images) when observed between crossed polarizers in an optical microscope, which often include the "maltese cross" pattern and other polarization phenomena caused by molecular alignment within the individual lamellae of a spherulite.
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polymerization happens in the crystalline lattice without the aid of solvents or reagents, it comes under the domain of green chemistry. Also, the topochemical polymerizations are mostly atom economical reactions. The product can be obtained without any further purifications. It can achieve unique products which cannot be synthesized through conventional methods.
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load. When a tensile stress is applied the semi-crystalline polymer first deforms elastically. While the crystalline regions remain unaffected by the applied stress, the molecular chains of the amorphous phase stretch. Then yielding, which signifies the onset of plastic deformation of the crystalline regions, occurs.
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and more thermally stable, but also more brittle material, whereas the amorphous regions provide certain elasticity and impact resistance. Another characteristic feature of semicrystalline polymers is strong anisotropy of their mechanical properties along the direction of molecular alignment and perpendicular to it.
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significantly following neck propagation. Mechanical anisotropy increases and the elastic modulus varies along different directions, with a high modulus observed in the draw direction. Drawn semi-crystalline polymers are the strongest polymeric materials due to the stress-induced ordering of the molecular chains.
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Below their glass transition temperature, amorphous polymers are usually hard and brittle because of the low mobility of their molecules. Increasing the temperature induces molecular motion resulting in the typical rubber-elastic properties. A constant force applied to a polymer at temperatures above
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Infrared absorption or reflection spectra from crystalline polymers contain additional peaks which are absent in amorphous materials with the same composition. These signals may originate from deformation vibrations of the regular arrangement of molecular chains. From the analysis of these bands, the
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The molecular mechanism for semi-crystalline yielding involves the deformation of crystalline regions of the material via dislocation motion. Dislocations result in coarse or fine slips in the polymer and lead to crystalline fragmentation and yielding. Fine slip is defined as a small amount of slip
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Relatively strong intermolecular forces in semicrystalline polymers prevent softening even above the glass transition temperature. Their elastic modulus changes significantly only at high (melting) temperature. It also depends on the degree of crystallinity: higher crystallinity results in a harder
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The fraction of the ordered molecules in polymer is characterized by the degree of crystallinity, which typically ranges between 10% and 80%. Higher values are only achieved in materials having small molecules, which are usually brittle, or in samples stored for long time at temperatures just under
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When polymers crystallize from an isotropic, bulk of melt or concentrated solution, the crystalline lamellae (10 to 20 nm in thickness) are typically organized into a spherulitic morphology as illustrated above. However, when polymer chains are confined in a space with dimensions of a few tens
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A very different process is precipitation; it uses a solvent which dissolves individual monomers but not the resulting polymer. When a certain degree of polymerization is reached, the polymerized and partially crystallized product precipitates out of the solution. The rate of crystallization can be
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Polymers can also be crystallized from a solution or upon evaporation of a solvent. This process depends on the degree of dilution: in dilute solutions, the molecular chains have no connection with each other and exist as a separate polymer coils in the solution. Increase in concentration which can
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materials meaning that under applied stress, their deformation increases with time (creep). The elastic properties of plastics are therefore distinguished according to the time scale of the testing to short-time behavior (such as tensile test which lasts minutes), shock loading, the behavior under
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As done in crystalline materials, particles can be added to semi-crystalline polymers to change the mechanical properties. In crystalline materials the addition of particles works to impede dislocation motion and strengthen the material. However, for many semi-crystalline polymers particle fillers
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Apart from the thermal mechanism, nucleation is strongly affected by impurities, dyes, plasticizers, fillers and other additives in the polymer. This is also referred to as heterogeneous nucleation. This effect is poorly understood and irregular, so that the same additive can promote nucleation in
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Above the glass transition temperature amorphous chains in a semi-crystalline polymer are ductile and are able to deform plastically. Crystalline regions of the polymer are linked by the amorphous regions. Tie molecules prevent the amorphous and crystalline phases from separating under an applied
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Regular arrangement of atoms and molecules produce sharp diffraction peaks whereas amorphous regions result in broad halos. The diffraction pattern of polymers usually contains a combination of both. Degree of crystallinity can be estimated by integrating the relative intensities of the peaks and
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and is suppressed at the top and bottom of the lamellae by the amorphous folded parts at those surfaces. In the case of a strong gradient, the growth has a unidirectional, dendritic character. However, if temperature distribution is isotropic and static then lamellae grow radially and form larger
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which partially aligns its molecules. Such alignment can be considered as crystallization and it affects the material properties. For example, the strength of the fiber is greatly increased in the longitudinal direction, and optical properties show large anisotropy along and perpendicular to the
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Polymers are composed of long molecular chains which form irregular, entangled coils in the melt. Some polymers retain such a disordered structure upon freezing and readily convert into amorphous solids. In other polymers, the chains rearrange upon freezing and form partly ordered regions with a
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Other defects, such as voids, occur in the semi-crystalline polymer under tensile stress and can drive the formation of the neck. The voids can be observed via small angle x-ray scattering. Unlike crazes these voids do not transfer stresses. Notably, cavitation is not observed under compressive
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After yielding, a neck is formed in the amorphous region and propagates down the sample length. During necking, the disordered chains align along the tensile direction, forming an ordered structure that demonstrates strengthening due to the molecular reorientation. The flow stress now increases
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topochemical polymerisation are generally crystalline. In many cases, the monomer to polymer transition occurs with the retention of crystallinity. Often one can determine the crystal structure of such polymers and the mechanism of polymerisation via single crystal X-ray diffraction. Since the
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is estimated by different analytical methods and it typically ranges between 10 and 80%, with crystallized polymers often called "semi-crystalline". The properties of semi-crystalline polymers are determined not only by the degree of crystallinity, but also by the size and orientation of the
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Crystalline polymers are usually opaque because of light scattering on the numerous boundaries between the crystalline and amorphous regions. The density of such boundaries is lower in polymers with very low crystallinity (amorphous polymer) or very high degree of crystalline polymers,
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weaken the material. It has been suggested that for particles to have a toughening effect in polymers the interparticle matrix ligament thickness must be smaller than a certain threshold. Crystalline polymers polypropylene and polyethylene display particle strengthening.
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starts with small, nanometer-sized areas where as a result of heat motion some chains or their segments occur parallel. Those seeds can either dissociate, if thermal motion destroys the molecular order, or grow further, if the grain size exceeds a certain critical value.
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fiber axis. Such anisotropy is more enhanced in presence of rod-like fillers such as carbon nanotubes, compared to spherical fillers. Polymer strength is increased not only by extrusion, but also by blow molding, which is used in the production of plastic tanks and
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polypropylene, which has crystallinity ~50%, is opaque. Crystallinity also affects dyeing of polymers: crystalline polymers are more difficult to stain than amorphous ones because the dye molecules penetrate through amorphous regions with greater ease.
579:. Polymers can crystallize through a variety of different regimes and unlike simple molecules, the polymer crystal lamellae have two very different surfaces. The two most prominent theories in polymer crystallization kinetics are the 99:
Whether or not polymers can crystallize depends on their molecular structure – presence of straight chains with regularly spaced side groups facilitates crystallization. For example, crystallization occurs much easier in
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The unique crystal orientation of confined polymers imparts anisotropic properties. In one example the large, in-plane polymer crystals reduce the gas permeability of nanolayered films by almost 2 orders of magnitude.
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Most methods of evaluating the degree of crystallinity assume a mixture of perfect crystalline and totally disordered areas; the transition areas are expected to amount to several percent. These methods include
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Crystalline areas are generally more densely packed than amorphous areas. This results in a higher density, up to 15% depending on the material. For example, polyamide 6 (nylon) has crystalline density
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Bartczak, Z., Argon A.S., Weinberg, M. Toughness mechanism in semi-crystalline polymer blends: II. High-density polyethylene toughened with calcium carbonate filler particles. Polymer, 1999. 2347-2365.
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The methods used to determine the degree of crystallinity can be incorporated over time to measure the kinetics of crystallization. The most basic model for polymer crystallization kinetics comes from
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one polymer, but not in another. Many of the good nucleating agents are metal salts of organic acids, which themselves are crystalline at the solidification temperature of the polymer solidification.
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occurring on a large number of planes. Conversely, coarse slip is a large amount of slip on few planes. The yield stress is determined by the creation of dislocations and their resistance to motion.
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can crystallize upon cooling from melting, mechanical stretching or solvent evaporation. Crystallization affects optical, mechanical, thermal and chemical properties of the polymer. The degree of
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Wang, Haopeng; Jong K. Keum; Anne Hiltner; Eric Baer; Benny Freeman; Artur Rozanski; Andrzej Galeski (6 February 2009). "Confined Crystallization of Polyethylene Oxide in Nanolayer Assemblies".
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Patil, N; Balzano, L; Portale, G; Rastogi, S (July 2010). "A Study on the Chain−Particle Interaction and Aspect Ratio of Nanoparticles on Structure Development of a Linear Polymer".
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crystalline and amorphous areas differ by the mobility of protons. The latter can be monitored through the line shape of NMR signals and used to estimate the degree of crystallinity.
952: 183:. The interaction strength depends on the distance between the parallel chain segments and it determines the mechanical and thermal properties of the polymer. 1269:
Kory, Max J.; Wörle, Michael; Weber, Thomas; Payamyar, Payam; van de Poll, Stan W.; Dshemuchadse, Julia; Trapp, Nils; SchlĂŒter, A. Dieter (September 2014).
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In addition to the above integral methods, the distribution of crystalline and amorphous regions can be visualized with microscopic techniques, such as
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Pawlak, A., Galeski A,. Rozanski, A. Cavitation during deformation of semicrystalline polymers. Progress in Polymer Science. (2014). 921-958
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J. Lehmann (1966). "The observation of the crystallization of high polymer substances from the solution by nuclear magnetic resonance".
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is a process associated with partial alignment of their molecular chains. These chains fold together and form ordered regions called
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Crystal growth is achieved by the further addition of folded polymer chain segments and only occurs for temperatures below the
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consequentially, the transparency is higher. For example, atactic polypropylene is usually amorphous and transparent while
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and compared with that released upon melting of the standard sample of the same material with known crystallization degree.
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Bowden, P.B., Young, R.J. Deformation Mechanisms in Crystalline Polymers. Journal of Materials Science. (1974), 2034-2051.
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Luo, Liang; Wilhelm, Christopher; Sun, Aiwu; Grey, Clare P.; Lauher, Joseph W.; Goroff, Nancy S. (18 June 2008).
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than in the atactic polypropylene form. Atactic polymers crystallize when the side groups are very small, as in
1332:"Poly(diiododiacetylene): Preparation, Isolation, and Full Characterization of a Very Simple Poly(diacetylene)" 1120:
Hema, Kuntrapakam; Ravi, Arthi; Raju, Cijil; Pathan, Javed R.; Rai, Rishika; Sureshan, Kana M. (2021-03-29).
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in the IWF Knowledge and Media gGmbH (videos and articles on the dendritic crystallization of polypropylene)
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Lamellae form during crystallization from the melt. The arrow shows the direction of temperature gradient.
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Additional energy is released upon melting a semicrystalline polymer. This energy can be measured with
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bottles. Some polymers which do not crystallize from the melt, can be partially aligned by stretching.
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Plastics in engineering applications: properties, processing and practical use of polymeric materials.
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Partial alignment of polymer molecular chains, resulting in "semi-crystalline" structures
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the melting point. The latter procedure is costly and is applied only in special cases.
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The growth of the crystalline regions preferably occurs in the direction of the largest
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Schematic model of a spherulite. Black arrows indicate direction of molecular alignment
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The above mechanism considered crystallization from the melt, which is important for
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Courtney, T. H. "Mechanical Behavior of Materials". Waveland Press (2005), 392-396
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monitored by a technique which selectively probes the dissolved fraction, such as
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Courtney, T. H.. Mechanical Behavior of Materials. Waveland Press (2005), 392-396
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The arrangement of molecular chains in amorphous and semicrystalline polymers.
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In this process, the polymer is forced through, e.g., a nozzle that creates
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Some elastomers which are amorphous in the unstrained state undergo rapid
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The arrangement of the molecule chains upon crystallization by stretching.
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Georg Menges, Edmund Haberstroh, Walter Michaeli, Ernst Schmachtenberg:
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long-term and static loading, as well as the vibration-induced stress.
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Fundamentals of Polymer Science An Introductory Text, Second Edition
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Degree of crystallinity (D, %) and densities of crystalline (ρ
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of plastic components. Another type of crystallization occurs upon
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Servalli, Marco; Trapp, Nils; SchlĂŒter, A. Dieter (2018-10-09).
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and don't crystallize in case of large substituents like in
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GW Becker, Ludwig Bottenbruch, Rudolf Binsack, D. Braun:
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1342:(24): 7702–7709. 1077:(5915): 757–760. 987:10.1021/ma100636v 973:(16): 6749–6759. 830:978-1-56990-310-0 784:978-0-387-72627-4 754:978-0-8247-0806-1 699:(4309): 913–914. 541:X-ray diffraction 508: 507: 302:X-ray diffraction 234:upon stretching. 209:injection molding 1615: 1578: 1577: 1557: 1551: 1550: 1530: 1524: 1523: 1503: 1497: 1494: 1488: 1485: 1479: 1476: 1470: 1467: 1458: 1455: 1449: 1433: 1427: 1411: 1405: 1404: 1396: 1390: 1374: 1368: 1367: 1327: 1321: 1320: 1313: 1307: 1306: 1275:Nature Chemistry 1266: 1260: 1259: 1219: 1213: 1212: 1172: 1166: 1165: 1132:(6): 4062–4099. 1117: 1111: 1110: 1066: 1057: 1056: 1028: 1019: 1005: 999: 998: 962: 956: 950: 944: 928: 919: 905: 899: 883: 866: 852: 835: 834: 814: 789: 788: 768: 759: 758: 738: 725: 724: 713:10.1038/169913a0 685: 379:Polyoxymethylene 338: 326: 274:Polymers formed 1623: 1622: 1618: 1617: 1616: 1614: 1613: 1612: 1583: 1582: 1581: 1574: 1558: 1554: 1547: 1531: 1527: 1520: 1504: 1500: 1495: 1491: 1486: 1482: 1477: 1473: 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525: 521: 517: 513: 506: 505: 502: 499: 496: 490: 489: 486: 483: 480: 474: 473: 470: 467: 464: 460: 459: 456: 453: 450: 443: 442: 439: 436: 433: 426: 425: 422: 419: 416: 409: 408: 405: 402: 399: 392: 391: 388: 385: 382: 375: 374: 371: 368: 365: 364:(PA66 and PA6) 358: 357: 354: 351: 348: 345: 342: 333: 329: 325: 284: 281: 271: 266: 256: 253: 239: 236: 220:tensile stress 196: 193: 173: 169: 164:and above the 161: 145: 142: 121: 118: 57: 54: 44: 41: 15: 9: 6: 4: 3: 2: 1620: 1609: 1606: 1604: 1601: 1599: 1596: 1594: 1591: 1590: 1588: 1575: 1569: 1565: 1564: 1556: 1548: 1542: 1538: 1537: 1529: 1521: 1515: 1511: 1510: 1502: 1493: 1484: 1475: 1466: 1464: 1454: 1448: 1447:3-8348-0349-9 1444: 1440: 1439: 1432: 1426: 1425:3-446-40390-6 1422: 1418: 1417: 1416:Plastic films 1410: 1402: 1395: 1389: 1388:3-446-22340-1 1385: 1381: 1380: 1373: 1365: 1361: 1357: 1353: 1349: 1345: 1341: 1337: 1333: 1326: 1318: 1312: 1304: 1300: 1296: 1292: 1288: 1284: 1280: 1276: 1272: 1265: 1257: 1253: 1249: 1245: 1241: 1237: 1233: 1229: 1225: 1218: 1210: 1206: 1202: 1198: 1194: 1190: 1186: 1182: 1178: 1171: 1163: 1159: 1155: 1151: 1147: 1143: 1139: 1135: 1131: 1127: 1123: 1116: 1108: 1104: 1100: 1096: 1092: 1088: 1084: 1080: 1076: 1072: 1065: 1063: 1054: 1050: 1046: 1042: 1038: 1034: 1027: 1025: 1018: 1017:3-446-22671-0 1014: 1010: 1004: 996: 992: 988: 984: 980: 976: 972: 968: 961: 954: 949: 943: 942:3-8348-0295-6 939: 935: 934: 927: 925: 918: 917:3-446-17969-0 914: 910: 904: 898: 897:3-446-16486-3 894: 890: 889: 882: 880: 878: 876: 874: 872: 865: 864:3-446-21257-4 861: 857: 851: 849: 847: 845: 843: 841: 832: 826: 822: 821: 813: 811: 809: 807: 805: 803: 801: 799: 797: 795: 786: 780: 776: 775: 767: 765: 756: 750: 746: 745: 737: 735: 733: 731: 722: 718: 714: 710: 706: 702: 698: 694: 690: 689:Andrew Keller 684: 680: 671: 668: 666: 663: 662: 656: 653: 642: 639: 636:Plastics are 634: 630: 626: 622: 618: 614: 610: 608: 604: 601:results in a 584: 582: 578: 574: 561: 558: 557: 552: 549: 548: 543: 540: 539: 535: 531: 528: 527: 514: 511: 510: 503: 500: 497: 495: 492: 491: 487: 484: 481: 479: 476: 475: 471: 468: 465: 462: 461: 457: 454: 451: 449: 448:polypropylene 445: 444: 440: 437: 434: 431: 428: 427: 423: 420: 417: 414: 411: 410: 406: 403: 400: 397: 394: 393: 389: 386: 383: 380: 377: 376: 372: 369: 366: 363: 360: 359: 352: 346: 343: 340: 339: 324: 322: 318: 313: 311: 307: 303: 299: 296:measurement, 295: 289: 280: 277: 270: 265: 261: 252: 250: 244: 235: 233: 228: 226: 221: 216: 214: 210: 201: 192: 189: 184: 182: 177: 167: 159: 150: 141: 137: 134: 126: 117: 115: 111: 107: 103: 93: 85: 81: 79: 78:polypropylene 76: 72: 68: 64: 49: 40: 37: 36:crystallinity 33: 29: 25: 21: 1562: 1555: 1535: 1528: 1508: 1501: 1492: 1483: 1474: 1453: 1437: 1431: 1415: 1409: 1403:. CRC Press. 1400: 1394: 1378: 1372: 1339: 1335: 1325: 1311: 1278: 1274: 1264: 1231: 1227: 1217: 1184: 1180: 1170: 1129: 1125: 1115: 1074: 1070: 1036: 1032: 1003: 970: 966: 960: 948: 932: 908: 903: 887: 819: 773: 743: 696: 692: 683: 652:syndiotactic 648: 638:viscoelastic 635: 631: 627: 623: 619: 615: 611: 603:viscoelastic 595: 570: 314: 290: 286: 275: 273: 262: 258: 245: 241: 229: 217: 206: 185: 178: 155: 138: 131: 98: 63:polyethylene 59: 19: 18: 529:Calorimetry 28:spherulites 1587:Categories 676:References 446:isotactic 133:Nucleation 120:Nucleation 73:(PTFE) or 1356:0002-7863 1295:1755-4349 1162:231819465 1146:1460-4744 995:0024-9297 213:extrusion 114:silicones 106:polyvinyl 102:isotactic 75:isotactic 1603:Polymers 1364:18489101 1303:25143212 1256:51599257 1248:29984526 1209:53945431 1201:30461147 1154:33543741 1099:19197057 1053:96640893 953:Dendrite 659:See also 32:Polymers 24:lamellae 1079:Bibcode 1071:Science 975:Bibcode 721:4255757 701:Bibcode 341:Polymer 304:(XRD), 300:(DSC), 294:density 69:(PET), 1570:  1543:  1516:  1445:  1423:  1386:  1362:  1354:  1301:  1293:  1254:  1246:  1207:  1199:  1160:  1152:  1144:  1105:  1097:  1051:  1015:  993:  940:  915:  895:  862:  827:  781:  751:  719:  693:Nature 545:halos. 432:(PTFE) 110:rubber 80:(PP). 65:(PE), 1252:S2CID 1205:S2CID 1158:S2CID 1107:19276 1103:S2CID 1049:S2CID 717:S2CID 607:creep 504:0.85 498:45–55 488:0.85 482:70–80 458:0.85 452:70–80 441:2.00 435:60–80 418:40–50 415:(PBT) 407:1.33 401:30–40 398:(PET) 390:1.28 384:70–80 381:(POM) 373:1.08 367:35–45 362:Nylon 1568:ISBN 1541:ISBN 1514:ISBN 1443:ISBN 1421:ISBN 1384:ISBN 1360:PMID 1352:ISSN 1299:PMID 1291:ISSN 1244:PMID 1197:PMID 1150:PMID 1142:ISSN 1095:PMID 1013:ISBN 991:ISSN 938:ISBN 913:ISBN 893:ISBN 860:ISBN 825:ISBN 779:ISBN 749:ISBN 455:0.95 438:2.35 404:1.50 387:1.54 370:1.24 319:and 308:and 1344:doi 1340:130 1283:doi 1236:doi 1189:doi 1134:doi 1087:doi 1075:323 1041:doi 1037:212 983:doi 709:doi 697:169 501:1.0 485:1.0 276:via 225:PET 112:or 1589:: 1462:^ 1358:. 1350:. 1338:. 1334:. 1297:. 1289:. 1277:. 1273:. 1250:. 1242:. 1232:24 1230:. 1226:. 1203:. 1195:. 1185:58 1183:. 1179:. 1156:. 1148:. 1140:. 1130:50 1128:. 1124:. 1101:. 1093:. 1085:. 1073:. 1061:^ 1047:. 1035:. 1023:^ 989:. 981:. 971:43 969:. 923:^ 870:^ 839:^ 793:^ 763:^ 729:^ 715:. 707:. 695:. 472:– 466:~0 424:– 323:. 251:. 116:. 30:. 1576:. 1549:. 1522:. 1366:. 1346:: 1319:. 1305:. 1285:: 1279:6 1258:. 1238:: 1211:. 1191:: 1164:. 1136:: 1109:. 1089:: 1081:: 1055:. 1043:: 997:. 985:: 977:: 833:. 787:. 757:. 723:. 711:: 703:: 599:g 597:T 522:a 518:c 516:ρ 469:– 421:– 355:a 353:ρ 349:c 347:ρ 344:D 334:a 330:c 174:g 170:g 168:T 162:m 160:T

Index

lamellae
spherulites
Polymers
crystallinity

polyethylene
polyethylene terephthalate
polytetrafluoroethylene
isotactic
polypropylene


isotactic
polyvinyl
rubber
silicones

Nucleation

melting temperature
glass transition temperature
van der Waals forces
temperature gradient

injection molding
extrusion
tensile stress
PET
crystallization
nuclear magnetic resonance

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