Knowledge

Ozone cracking

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availability and low cost. In the experiment, two rubber bands are used to each suspend two small water bottles. One is suspended outdoors, protected from the sun and rain, and one indoors. A data recording sheet is placed behind the setup and taped to a wall. The user then marks the changes in the height of the water bottles as the natural rubber degrades from ozone pollution. Since both water bottles are nearly the same mass, the force on each rubber band is similar, and the spring constant of each rubber band is compared via ratio of the water bottle relative extensions on the rubber bands. Typically, the home experimenter sees relatively little damage to the indoor control compared to the outdoor setup. After a week or two, the home experimenters seal both rubber bands into a small plastic bag and mail them, along with their data sheets to the GORP researchers. Researchers examine loss of elasticity versus data and location. The GORP study was originally implemented during the SARS-CoV-2 pandemic as a means to test for reduced ozone pollution during the quarantine.
309: 30: 44: 1206: 1196: 332:). By cleaving the chain, the molecular weight drops rapidly and there comes a point when it has little strength whatsoever, and a crack forms. Further attack occurs in the freshly exposed crack surfaces and the crack grows steadily until it completes a circuit and the product separates or fails. In the case of a seal or a tube, failure occurs when the wall of the device is penetrated. 196: 231: 256: 344: 336: 210:
Ozone cracks form in products under tension, but the critical strain is very small. The cracks are always oriented at right angles to the strain axis, so will form around the circumference in a rubber tube bent over. Such cracks are very dangerous when they occur in fuel pipes because the cracks will
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Rubber bands have been used in at least one publicized home experiment to allow for global testing of ozone pollution. Titled GORP, for Global Ozone Rubber Participant, users can see the effects of ozone pollution near their own homes or places of employment. Rubber bands were chosen due to their
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On the other hand, the problem does recur in unprotected products such as rubber tubing and seals, where ozone attack is thought to be impossible. Unfortunately, traces of ozone can turn up in the most unexpected situations. Using ozone-resistant rubbers is another way of inhibiting cracking.
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is more resistant but still has a small number of double bonds in its chains, so attack is possible. Exposed surfaces are attacked first, the density of cracks varying with ozone gas concentration. The higher the concentration, the greater the number of cracks formed.
175:. Attack is less likely because double bonds form a very small proportion of the chains, and with the latter, the chlorination reduces the electron density in the double bonds, therefore lowering their propensity to react with ozone. 443:
with moving parts constructed from insulating materials. If those compressors feed pressurised air into a closed pneumatic system, then all seals in the system may be at risk from ozone cracking.
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fabrication line. The problem was solved by adding effective filters in the air line and by modifying the design to eliminate the very sharp corners. An ozone-resistant elastomer such as
320:, which then decomposes rapidly so that the double bond is cleaved. This is the critical step in chain breakage when polymers are attacked. The strength of polymers depends on the chain 248:
Ozone attack will occur at the most sensitive zones in a seal, especially sharp corners where the strain is greatest when the seal is flexing in use. The corners represent
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For high value equipment where loss of function can cause serious problems, low cost seals may be replaced at frequent intervals so as to preclude failure.
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grow from the outside exposed surfaces into the bore of the pipe, so fuel leakage and fire may follow. Seals are also susceptible to attack, such as
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peak. The spectrum at right shows the unaffected elastomer surface spectrum, with a relatively low oxygen peak compared with the sulfur peak.
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is a wax which bleeds to the surface and forms a protective layer, but other specialist chemicals are also widely used.
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or VOCs, such as gasoline vapour present in the air of towns and cities, in a problem known as
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sidewalls, but are now seen rarely thanks to the use of these additives. A common and low cost
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units, but the proportion of acrylonitrile is usually lower than butadiene, so attack occurs.
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gas is present, cracking will occur in the seals unless preventative measures are taken.
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seals are commonly used in pneumatic systems because of its oil resistance. However, if
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controls, and if a crack penetrates the seal, all functions of the system can be lost.
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Layer, R. W., & Lattimer, R. P. (1990). Protection of rubber against ozone.
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attack, and the characteristic form of attack of vulnerable rubbers is known as
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However, it does occur in many other safety-critical items such as
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Forensic Polymer Engineering: Why polymer products fail in service
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The reaction occurring between double bonds and ozone is known as
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in air lines. Such seals are often critical for the operation of
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The seal shown at left failed from traces of ozone at circa 1
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when one molecule of the gas reacts with the double bond:
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Cracks in many different elastomers due to ozone attack
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The carbonyl end groups which are formed are usually
1222: 397:. Ozone cracks were commonly seen in automobile 462:Use of rubber bands to test for ozone pollution 35:A vehicle tire showing signs of ozone cracking 627: 285:was also considered as a replacement for the 1139:European Tyre and Rim Technical Organisation 599:Forensic Materials Engineering: Case studies 103:Tiny traces of ozone in the air will attack 123:being most sensitive to degradation. Every 634: 620: 235:Environmental scanning electron microscope 131:, so every unit can be degraded by ozone. 597:Lewis, Peter Rhys, Reynolds, K, Gagg, C, 347:EDX spectrum of unaffected rubber surface 98: 608:, 2nd edition, Woodhead/Elsevier (2016). 465: 446:Ozone is also produced by the action of 342: 334: 316:The immediate result is formation of an 254: 229: 194: 389:The problem can be prevented by adding 60:Cracks can be formed in many different 1223: 470:Rubber band damaged by ozone pollution 615: 199:Macrophotograph of ozone cracking in 576:"Are you breathing ozone pollution?" 365:energy-dispersive X-ray spectroscopy 1182:Uniform Tire Quality Grading (UTQG) 190: 155:Ozone-resistant elastomers include 127:in the first three materials has a 13: 573: 439:can build up within machines like 417:are ozone resistant, for example. 312:A generalized scheme of ozonolysis 307: 14: 1277: 1205: 1204: 1194: 289:. The pictures were taken using 42: 28: 1038:Tire-pressure monitoring system 562:Rubber Chemistry and Technology 359:, which can oxidise further to 259:Close-up of ozone crack (using 244:formed at sharp corners in seal 567: 554: 521:Forensic materials engineering 1: 1028:Central Tire Inflation System 547: 423:Ozone gas is produced during 378: 367:in the environmental SEM, or 339:EDX spectrum of crack surface 296: 526:Forensic polymer engineering 7: 1149:Tire Science and Technology 669:Low rolling resistance tire 478: 203:(Nitrile Butadiene Rubber) 10: 1282: 452:volatile organic compounds 382: 187:are also ozone-resistant. 1190: 1157: 1129: 1071: 1003: 970: 857: 802: 649: 641: 541:Stress corrosion cracking 237:image of ozone cracks in 326:degree of polymerization 293:for maximum resolution. 990:Slip (vehicle dynamics) 947:Lateral Force Variation 897:Pacejka's Magic Formula 877:Cold inflation pressure 506:Electrostatic discharge 107:in rubber chains, with 1086:List of tire companies 957:Traction (engineering) 952:Radial Force Variation 471: 348: 340: 313: 270: 245: 207: 99:Susceptible elastomers 1261:Materials degradation 937:Tire load sensitivity 580:www.instructables.com 469: 393:to the rubber before 346: 338: 311: 258: 250:stress concentrations 233: 198: 917:Self aligning torque 516:Forensic engineering 486:Applied spectroscopy 1043:Tire-pressure gauge 679:Michelin PAX System 601:, CRC Press (2004). 536:Polymer degradation 1256:Forensic phenomena 1081:Tire manufacturing 912:Rolling resistance 604:Lewis, Peter Rhys 511:Forensic chemistry 472: 456:photochemical smog 437:Static electricity 425:electric discharge 349: 341: 314: 271: 246: 208: 49:Ozone cracking in 1266:Rubber properties 1246:Polymer chemistry 1218: 1217: 907:Relaxation length 784:Formula One tyres 564:, 63(3), 426-450. 117:styrene-butadiene 1273: 1208: 1207: 1200:Outline of tires 1198: 1013:Tire maintenance 962:Treadwear rating 872:Circle of forces 794:Continental tire 734:Orange oil tires 724:Mud-terrain tire 704:All-terrain tire 636: 629: 622: 613: 612: 590: 589: 587: 586: 571: 565: 558: 496:Corona discharge 433:corona discharge 361:carboxylic acids 330:tensile strength 322:molecular weight 191:Form of cracking 161:fluoroelastomers 46: 32: 1281: 1280: 1276: 1275: 1274: 1272: 1271: 1270: 1221: 1220: 1219: 1214: 1186: 1153: 1125: 1067: 999: 966: 942:Tire uniformity 902:Pneumatic trail 892:Ground pressure 887:Cornering force 853: 827:Siping (rubber) 798: 769:Motorcycle tyre 645: 640: 594: 593: 584: 582: 572: 568: 559: 555: 550: 545: 481: 464: 387: 381: 299: 213:diaphragm seals 193: 177:Silicone rubber 169:polychloroprene 101: 58: 57: 56: 55: 54: 47: 38: 37: 36: 33: 24: 23: 17: 12: 11: 5: 1279: 1269: 1268: 1263: 1258: 1253: 1248: 1243: 1238: 1233: 1216: 1215: 1213: 1212: 1202: 1191: 1188: 1187: 1185: 1184: 1179: 1174: 1169: 1163: 1161: 1159:Identification 1155: 1154: 1152: 1151: 1146: 1141: 1135: 1133: 1127: 1126: 1124: 1123: 1121:Ozone cracking 1118: 1113: 1108: 1103: 1101:Tire recycling 1098: 1093: 1088: 1083: 1077: 1075: 1069: 1068: 1066: 1065: 1060: 1055: 1050: 1045: 1040: 1035: 1030: 1025: 1020: 1015: 1009: 1007: 1001: 1000: 998: 997: 992: 987: 982: 976: 974: 968: 967: 965: 964: 959: 954: 949: 944: 939: 934: 929: 927:Steering ratio 924: 919: 914: 909: 904: 899: 894: 889: 884: 879: 874: 869: 863: 861: 855: 854: 852: 851: 850: 849: 847:Schrader valve 844: 839: 829: 824: 819: 814: 808: 806: 800: 799: 797: 796: 791: 786: 781: 776: 771: 766: 761: 756: 751: 746: 741: 739:Whitewall tire 736: 731: 726: 721: 716: 711: 706: 701: 696: 691: 686: 681: 676: 671: 666: 661: 655: 653: 647: 646: 639: 638: 631: 624: 616: 610: 609: 602: 592: 591: 574:Wofsey, Mike. 566: 552: 551: 549: 546: 544: 543: 538: 533: 528: 523: 518: 513: 508: 503: 498: 493: 488: 482: 480: 477: 463: 460: 383:Main article: 380: 377: 298: 295: 287:Nitrile rubber 279:semi-conductor 268:diaphragm seal 242:diaphragm seal 221:Nitrile rubber 205:diaphragm seal 192: 189: 133:Nitrile rubber 121:nitrile rubber 109:natural rubber 100: 97: 70:ozone cracking 51:natural rubber 48: 41: 40: 39: 34: 27: 26: 25: 22:Ozone Cracking 21: 20: 19: 18: 15: 9: 6: 4: 3: 2: 1278: 1267: 1264: 1262: 1259: 1257: 1254: 1252: 1249: 1247: 1244: 1242: 1239: 1237: 1234: 1232: 1229: 1228: 1226: 1211: 1203: 1201: 1197: 1193: 1192: 1189: 1183: 1180: 1178: 1175: 1173: 1170: 1168: 1165: 1164: 1162: 1160: 1156: 1150: 1147: 1145: 1142: 1140: 1137: 1136: 1134: 1132: 1131:Organizations 1128: 1122: 1119: 1117: 1114: 1112: 1109: 1107: 1104: 1102: 1099: 1097: 1094: 1092: 1089: 1087: 1084: 1082: 1079: 1078: 1076: 1074: 1070: 1064: 1061: 1059: 1056: 1054: 1051: 1049: 1046: 1044: 1041: 1039: 1036: 1034: 1031: 1029: 1026: 1024: 1021: 1019: 1018:Tire rotation 1016: 1014: 1011: 1010: 1008: 1006: 1002: 996: 993: 991: 988: 986: 985:Groove wander 983: 981: 978: 977: 975: 973: 969: 963: 960: 958: 955: 953: 950: 948: 945: 943: 940: 938: 935: 933: 930: 928: 925: 923: 920: 918: 915: 913: 910: 908: 905: 903: 900: 898: 895: 893: 890: 888: 885: 883: 882:Contact patch 880: 878: 875: 873: 870: 868: 867:Camber thrust 865: 864: 862: 860: 856: 848: 845: 843: 840: 838: 835: 834: 833: 830: 828: 825: 823: 820: 818: 815: 813: 810: 809: 807: 805: 801: 795: 792: 790: 787: 785: 782: 780: 777: 775: 772: 770: 767: 765: 762: 760: 757: 755: 752: 750: 747: 745: 744:Aircraft tire 742: 740: 737: 735: 732: 730: 727: 725: 722: 720: 717: 715: 712: 710: 707: 705: 702: 700: 697: 695: 692: 690: 687: 685: 682: 680: 677: 675: 674:Run-flat tire 672: 670: 667: 665: 662: 660: 659:Tubeless tire 657: 656: 654: 652: 648: 644: 637: 632: 630: 625: 623: 618: 617: 614: 607: 603: 600: 596: 595: 581: 577: 570: 563: 557: 553: 542: 539: 537: 534: 532: 529: 527: 524: 522: 519: 517: 514: 512: 509: 507: 504: 502: 499: 497: 494: 492: 489: 487: 484: 483: 476: 468: 459: 457: 453: 449: 444: 442: 438: 435:for example. 434: 430: 426: 421: 418: 416: 412: 406: 404: 400: 396: 395:vulcanization 392: 386: 376: 374: 370: 366: 362: 358: 354: 345: 337: 333: 331: 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Retrieved 579: 569: 556: 473: 445: 422: 419: 415:butyl rubber 407: 391:antiozonants 388: 350: 315: 300: 272: 247: 209: 154: 149:Butyl rubber 105:double bonds 102: 78: 69: 59: 1172:Plus sizing 1096:Waste tires 1048:Direct TPMS 1033:Tire mousse 1005:Maintenance 980:Aquaplaning 749:Tundra tire 729:Paddle tire 714:Knobby tire 664:Radial tire 491:Brittleness 441:compressors 411:EPDM rubber 403:antiozonant 385:antiozonant 129:double bond 125:repeat unit 119:rubber and 83:and rubber 1241:Elastomers 1225:Categories 1177:Tire label 1073:Life cycle 995:Tramlining 922:Slip angle 859:Attributes 832:Valve stem 804:Components 789:Spare tire 719:Large tire 585:2020-04-24 548:References 531:Ozonolysis 379:Prevention 303:ozonolysis 297:Ozonolysis 87:, such as 81:fuel lines 62:elastomers 1236:Corrosion 1167:Tire code 1116:Flat tire 1106:Tire fire 1063:Tire iron 972:Behaviors 764:Lego tire 699:Snow tire 694:Rain tyre 501:Corrosion 353:aldehydes 217:pneumatic 141:butadiene 137:copolymer 1231:Polymers 1210:Category 817:Beadlock 709:Bar grip 479:See also 448:sunlight 429:sparking 173:Neoprene 1111:Blowout 1091:Retread 357:ketones 318:ozonide 181:Hypalon 93:O-rings 89:gaskets 373:sulfur 53:tubing 1251:Tires 822:Tread 689:Tweel 651:Types 643:Tires 283:Viton 263:) in 225:ozone 165:Viton 163:like 135:is a 85:seals 74:tires 66:ozone 812:Bead 413:and 399:tire 369:ESEM 291:ESEM 261:ESEM 183:and 167:and 157:EPDM 143:and 91:and 450:on 431:or 427:by 355:or 324:or 275:ppm 265:NBR 239:NBR 201:NBR 139:of 64:by 1227:: 578:. 179:, 159:, 115:, 111:, 635:e 628:t 621:v 588:.

Index

A vehicle tire showing signs of ozone cracking
Ozone cracking in natural rubber tubing
natural rubber
elastomers
ozone
tires
fuel lines
seals
gaskets
O-rings
double bonds
natural rubber
polybutadiene
styrene-butadiene
nitrile rubber
repeat unit
double bond
Nitrile rubber
copolymer
butadiene
acrylonitrile
Butyl rubber
EPDM
fluoroelastomers
Viton
polychloroprene
Neoprene
Silicone rubber
Hypalon
polyurethanes

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