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Steam cracking

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194: 278:. These changes include oxy-fuel combustion, new burner technology, and 3D reactor geometries. However, as is common within mature technologies these changes only led to marginal gains in energy efficiency. To drastically curb the greenhouse gas emission of steam cracking, electrification does offer a solution as renewable electricity can be directly transformed into heat by, for example, resistive and inductive heating. As a result, several petrochemical companies joined forces resulting in the development of several joint agreements in which they combine R&D efforts to investigate how naphtha or gas steam crackers could be operated using renewable electricity instead of fossil fuel combustion. 20: 185:, on the reactor walls. This degrades the efficiency of the reactor, so reaction conditions are designed to minimize this. Nonetheless, a steam cracking furnace can usually only run for a few months at a time between de-cokings. Decokes require the furnace to be isolated from the process and then a flow of steam or a steam/air mixture is passed through the furnace coils. This converts the hard solid carbon layer to carbon monoxide and carbon dioxide. Once this reaction is complete, the furnace can be returned to service. 266:
compressing cracked gas, the propylene refrigeration compressor, and the ethylene refrigeration compressor. An ethylene plant, once running, does not need to import steam to drive its steam turbines. A typical world scale ethylene plant (about 1.5 billion pounds (680 KTA) of ethylene per year) uses a 45,000 horsepower (34,000 kW) cracked gas compressor, a 30,000 hp (22,000 kW) propylene compressor, and a 15,000 hp (11,000 kW) ethylene compressor.
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The bottom stream from the depropanizer tower is fed to the debutanizer tower. The overhead stream from the debutanizer is all of the C4's that were in the cracked gas stream. The bottom stream from the debutanizer (light pyrolysis gasoline) consists of everything in the cracked gas stream that is C5
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is thermally cracked through the use of steam in steam cracking furnaces to produce lighter hydrocarbons. The propane dehydrogenation process may be accomplished through different commercial technologies. The main differences between each of them concerns the catalyst employed, design of the reactor
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the bottom stream from the demethanizer tower goes to the deethanizer tower. The overhead stream from the deethanizer tower consists of all the C2's that were in the cracked gas stream. The C2 stream contains acetylene, which is explosive above 200 kPa (29 psi). If the partial pressure of acetylene
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all of the cold cracked gas stream goes to the demethanizer tower. The overhead stream from the demethanizer tower consists of all the hydrogen and methane that was in the cracked gas stream. Cryogenically (−250 Â°F (−157 Â°C)) treating this overhead stream separates hydrogen from methane.
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of ethylene, 1–1.6 tonne of carbon dioxide (depending on the feedstock) is being produced. Resulting in a staggering amount of more than 300 million tonnes of carbon dioxide that is annually emitted into the atmosphere of which 70–90% is directly attributed to the combustion of fossil
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Since ethylene production is energy intensive, much effort has been dedicated to recovering heat from the gas leaving the furnaces. Most of the energy recovered from the cracked gas is used to make high pressure (1200 psig (8300 kPa)) steam. This steam is in turn used to drive the turbines for
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is expected to exceed these values, the C2 stream is partially hydrogenated. The C2's then proceed to a C2 splitter. The product ethylene is taken from the overhead of the tower and the ethane coming from the bottom of the splitter is recycled to the furnaces to be cracked again;
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the bottom stream from the de-ethanizer tower goes to the depropanizer tower. The overhead stream from the depropanizer tower consists of all the C3's that were in the cracked gas stream. Before feeding the C3's to the C3 splitter, the stream is hydrogenated to convert the
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is diluted with steam and briefly heated in a furnace in the absence of oxygen. Typically, the reaction temperature is very high, at around 850 Â°C. The reaction occurs rapidly: the residence time is on the order of milliseconds. Flow rates approach the
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Several proprietary designs are available under a license that must be purchased from the design developer by any petroleum refining company desiring to construct and operate a Steam Cracking unit of a given design.
257:) mix. This stream is then sent to the C3 splitter. The overhead stream from the C3 splitter is product propylene and the bottom stream is propane which is sent back to the furnaces for cracking or used as fuel. 134:
The products produced in the reaction depend on the composition of the feed, the hydrocarbon-to-steam ratio, and on the cracking temperature and furnace residence time. Light hydrocarbon feeds such as
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are useful precursors to myriad products. Steam cracking is the core technology that supports the largest scale chemical processes, i.e. ethylene and propylene.
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Even though the thorough energy integration within a steam cracking plant, this process produces an unsurmountable amount of carbon dioxide. Per
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are broken down into smaller, often unsaturated, hydrocarbons. It is the principal industrial method for producing the lighter
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fuel. In the last few decades, several advances in steam cracking technology have been implemented to increase its
2402: 1576: 2554: 2332: 425: 324: 502:"BASF, SABIC and Linde join forces to realize the world's first electrically heated steam cracker furnace" 2337: 275: 644: 408: 2528: 19: 2508: 2468: 1036: 115: 67: 2463: 2342: 1986: 800: 221: 2387: 2111: 2047: 1981: 637: 2397: 2377: 2314: 1565: 1364: 334: 147: 520:"Petrochemical companies form Cracker of the Future Consortium and sign R&D agreement" 177:, C4-hydrocarbons and liquid products. The process also results in the slow deposition of 8: 2367: 2347: 2318: 2305: 1893: 2458: 2432: 2362: 2080: 2037: 895: 885: 2498: 2422: 2412: 2382: 2323: 1971: 1943: 1786: 1546: 1541: 1379: 900: 394: 439:
Amghizar, Ismaël; Vandewalle, Laurien A.; Van Geem, Kevin M.; Marin, Guy B. (2017).
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Petrochemical process to break down saturated hydrocarbons in smaller molecules
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Methane recovery is critical to the economical operation of an ethylene plant.
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a dilution steam recycle system between the furnaces and the quench system;
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These are the major steam cracking furnaces designers and licensors:
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primary compression of the cracked gas (3 stages of compression);
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give mainly lighter alkenes, including ethylene, propylene, and
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In steam cracking, a gaseous or liquid hydrocarbon feed like
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Steamcracker II at the BASF site in Ludwigshafen/Germany
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Weinheim: Wiley-VCH. 68:liquefied petroleum gas 2464:Electrophilic addition 2343:Boord olefin synthesis 1987:1,3,5-Triheptylbenzene 524:www.borealisgroup.com/ 222:carbon dioxide removal 198: 102: 24: 2388:Kauffmann olefination 1982:1,3,5-Triethylbenzene 196: 148:aromatic hydrocarbons 100: 22: 2555:Petroleum production 2509:Diels–Alder reaction 2398:Peterson olefination 2378:Hydrazone iodination 2315:Dehydration reaction 1385:Isopropylcyclohexene 967:Perhydrophenanthrene 906:Isopropylcyclohexane 341:Notes and references 335:Cracking (chemistry) 233:cryogenic treatment; 2368:Hofmann elimination 2348:Chugaev elimination 2306:Dehydrohalogenation 2081:Alicyclic compounds 1894:Tetramethylbenzenes 224:(acid gas removal); 93:Process description 2433:Cope rearrangement 2363:Grieco elimination 2038:Cyclopropenylidene 1375:Methylcyclopentene 1365:Methylcyclopropene 896:Methylcyclopentane 886:Methylcyclopropane 416:Unknown parameter 199: 161:A higher cracking 103: 25: 2537: 2536: 2499:Hydrohalogenation 2423:Olefin metathesis 2413:Takai olefination 2383:Julia olefination 2324:Semihydrogenation 2094: 2093: 2059: 2058: 1995: 1994: 1972:Hexamethylbenzene 1960: 1959: 1842: 1841: 1787:Trimethylbenzenes 1772: 1771: 1688: 1687: 1560: 1559: 1547:Cyclododecatriene 1542:Cyclooctatetraene 1380:Methylcyclohexene 1370:Methylcyclobutene 1357:Alkylcycloalkenes 1298: 1297: 1173: 1172: 1031: 1030: 901:Methylcyclohexane 891:Methylcyclobutane 878:Alkylcycloalkanes 819: 818: 590:Linde Engineering 482:www.aiche-cep.com 409:cite encyclopedia 294:Lummus Technology 276:energy efficiency 138:, LPGs, or light 2562: 2479:Cyclopropanation 2408:Shapiro reaction 2393:McMurry reaction 2290: 2273: 2256: 2239: 2222: 2205: 2188: 2171: 2154: 2121: 2114: 2107: 2098: 2097: 2051:-Propenylbenzene 1853: 1852: 1783: 1782: 1717: 1716: 1708: 1707: 1582: 1581: 1573: 1572: 1258:Branched alkynes 1199: 1198: 1128:Branched alkenes 1069: 1068: 1046: 1045: 949:Polycycloalkanes 934:(bicycloheptane) 928:(bicyclopentane) 764:Branched alkanes 700: 699: 676: 675: 654: 647: 640: 631: 630: 624: 623: 621: 620: 606: 600: 599: 597: 596: 582: 576: 575: 573: 572: 558: 552: 551: 549: 548: 534: 528: 527: 516: 510: 509: 498: 492: 491: 489: 488: 474: 463: 462: 460: 436: 430: 429: 423: 419: 414: 412: 404: 376: 367: 366: 364: 363: 358:. Slideshare.net 351: 298:Technip Energies 218:hydrogen sulfide 2570: 2569: 2565: 2564: 2563: 2561: 2560: 2559: 2540: 2539: 2538: 2533: 2519:Dehydrogenation 2489:Dihydroxylation 2437: 2418:Wittig reaction 2294: 2289: 2285: 2281: 2272: 2268: 2264: 2255: 2251: 2247: 2238: 2234: 2230: 2221: 2217: 2213: 2204: 2200: 2196: 2187: 2183: 2179: 2170: 2166: 2162: 2153: 2149: 2145: 2130: 2125: 2095: 2090: 2086:Petroleum jelly 2055: 2043:Phenylacetylene 2021: 1991: 1956: 1952:Isobutylbenzene 1916: 1888: 1838: 1809: 1768: 1752: 1706: 1684: 1623: 1567: 1556: 1515: 1462: 1409: 1391: 1351: 1294: 1253: 1195: 1187: 1181: 1169: 1123: 1065: 1058: 1052: 1041: 1039: 1027: 1011: 943: 940:(bicyclodecane) 912: 872: 815: 781:3-Methylpentane 759: 696: 688: 682: 671: 669: 663: 658: 628: 627: 618: 616: 608: 607: 603: 594: 592: 584: 583: 579: 570: 568: 560: 559: 555: 546: 544: 536: 535: 531: 518: 517: 513: 500: 499: 495: 486: 484: 476: 475: 466: 437: 433: 421: 417: 415: 406: 405: 401: 377: 370: 361: 359: 352: 348: 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1715: 1713: 1709: 1703: 1700: 1699: 1697: 1695: 1694:Alkylbenzenes 1691: 1681: 1678: 1676: 1673: 1671: 1668: 1666: 1663: 1661: 1658: 1656: 1653: 1651: 1648: 1646: 1643: 1641: 1638: 1636: 1633: 1632: 1630: 1626: 1620: 1617: 1615: 1612: 1610: 1607: 1605: 1602: 1600: 1597: 1595: 1592: 1591: 1589: 1587: 1583: 1580: 1578: 1574: 1571: 1569: 1563: 1553: 1550: 1548: 1545: 1543: 1540: 1538: 1535: 1533: 1530: 1528: 1525: 1524: 1522: 1518: 1512: 1509: 1507: 1504: 1502: 1499: 1497: 1494: 1492: 1489: 1487: 1484: 1482: 1479: 1477: 1474: 1473: 1471: 1469: 1465: 1459: 1456: 1454: 1451: 1449: 1446: 1444: 1441: 1439: 1436: 1434: 1431: 1429: 1426: 1424: 1421: 1420: 1418: 1416: 1412: 1406: 1403: 1402: 1400: 1398: 1394: 1388: 1386: 1383: 1381: 1378: 1376: 1373: 1371: 1368: 1366: 1363: 1362: 1360: 1358: 1354: 1348: 1345: 1343: 1340: 1338: 1335: 1333: 1330: 1328: 1325: 1323: 1320: 1318: 1315: 1313: 1310: 1309: 1307: 1305: 1301: 1291: 1288: 1286: 1283: 1281: 1278: 1276: 1273: 1271: 1268: 1266: 1263: 1262: 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733: 731: 728: 726: 723: 721: 718: 716: 713: 711: 708: 707: 705: 701: 698: 694: 687: 681: 677: 674: 666: 662: 655: 650: 648: 643: 641: 636: 635: 632: 615: 611: 605: 591: 587: 581: 567: 563: 557: 543: 539: 533: 525: 521: 515: 507: 506:www.basf.com/ 503: 497: 483: 479: 473: 471: 469: 459: 454: 450: 446: 442: 435: 427: 410: 402: 396: 392: 388: 384: 383: 375: 373: 357: 350: 346: 336: 333: 331: 328: 326: 323: 321: 318: 317: 309: 306: 304: 301: 299: 296: 293: 292: 291: 288: 279: 277: 272: 267: 259: 256: 252: 248: 243: 239: 235: 232: 229: 226: 223: 219: 216: 213: 210: 207: 204: 203: 202: 195: 186: 184: 180: 176: 172: 168: 164: 159: 157: 153: 149: 145: 141: 137: 132: 130: 126: 121: 117: 113: 99: 90: 88: 84: 81: 77: 73: 69: 65: 61: 57: 53: 49: 46:), including 45: 42:(or commonly 41: 37: 33: 32:petrochemical 29: 21: 2524:Ene reaction 2454:Halogenation 2428:Ene reaction 2299:Preparations 2048: 1944: 1936: 1928: 1881: 1873: 1865: 1826: 1800:Pseudocumene 1764:Ethylbenzene 1745: 1737: 1729: 1660:Phenanthrene 1568:hydrocarbons 1443:Cycloheptyne 1433:Cyclopentyne 1423:Cyclopropyne 1415:Cycloalkynes 1332:Cycloheptene 1322:Cyclopentene 1312:Cyclopropene 1304:Cycloalkenes 1191: 1184: 1062: 1055: 1042:hydrocarbons 1023:Spiroalkanes 853:Cycloheptane 843:Cyclopentane 833:Cyclopropane 825:Cycloalkanes 692: 685: 672:hydrocarbons 661:Hydrocarbons 617:. Retrieved 613: 604: 593:. Retrieved 589: 580: 569:. Retrieved 565: 556: 545:. Retrieved 541: 532: 523: 514: 505: 496: 485:. Retrieved 481: 448: 444: 434: 424:suggested) ( 422:|title= 380: 360:. Retrieved 349: 289: 285: 268: 264: 200: 181:, a form of 160: 133: 109: 85: 36:hydrocarbons 27: 26: 2484:Epoxidation 1848:C4-Benzenes 1805:Hemellitene 1778:C3-Benzenes 1712:C2-Benzenes 1675:Corannulene 1594:Naphthalene 1458:Cyclodecyne 1453:Cyclononyne 1448:Cyclooctyne 1438:Cyclohexyne 1428:Cyclobutyne 1347:Cyclodecene 1342:Cyclononene 1337:Cyclooctene 1327:Cyclohexene 1317:Cyclobutene 1037:Unsaturated 868:Cyclodecane 863:Cyclononane 858:Cyclooctane 848:Cyclohexane 838:Cyclobutane 614:www.kbr.com 445:Engineering 418:|tile= 330:Natural gas 261:or heavier. 163:temperature 2544:Categories 2494:Ozonolysis 2310:haloalkane 1907:Prehnitene 1795:Mesitylene 1650:Circulenes 1599:Anthracene 1527:Alkatriene 1496:Heptadiene 1486:Pentadiene 1476:Propadiene 1405:Norbornene 1275:Isoheptyne 1265:Isopentyne 1150:Isoheptene 1140:Isopentene 962:Diamondoid 957:Adamantane 932:Norbornane 796:Isoheptane 786:Neopentane 776:Isopentane 619:2020-01-27 595:2020-01-13 571:2021-10-27 547:2020-07-16 487:2021-07-05 362:2013-11-12 251:propadiene 2459:Hydration 2442:Reactions 2076:Annulynes 2071:Annulenes 1912:Isodurene 1645:Helicenes 1619:Heptacene 1609:Pentacene 1604:Tetracene 1532:Alkadiyne 1511:Decadiene 1506:Nonadiene 1501:Octadiene 1491:Hexadiene 1481:Butadiene 1290:Isodecyne 1285:Isononyne 1280:Isooctyne 1270:Isohexyne 1165:Isodecene 1160:Isononene 1155:Isooctene 1145:Isohexene 1135:Isobutene 1040:aliphatic 997:Churchane 992:Basketane 811:Isodecane 806:Isononane 801:Isooctane 791:Isohexane 771:Isobutane 670:aliphatic 668:Saturated 420:ignored ( 320:Petroleum 144:butadiene 60:propylene 1680:Kekulene 1665:Chrysene 1655:Butalene 1640:Fluorene 1614:Hexacene 1566:Aromatic 1537:Cumulene 1007:Twistane 1002:Pagodane 982:Prismane 314:See also 156:fuel oil 152:gasoline 52:ethylene 2550:Alkenes 2319:alcohol 2227:Heptene 2193:Pentene 2159:Propene 2135:Alkenes 2128:Alkenes 2033:Benzene 2007:Styrene 1884:-Cymene 1876:-Cymene 1868:-Cymene 1857:Cymenes 1748:-Xylene 1740:-Xylene 1732:-Xylene 1721:Xylenes 1702:Toluene 1635:Azulene 1234:Heptyne 1224:Pentyne 1214:Propyne 1179:Alkynes 1104:Heptene 1094:Pentene 1084:Propene 1050:Alkenes 972:Sterane 938:Decalin 926:Housane 740:Heptane 730:Pentane 720:Propane 710:Methane 680:Alkanes 175:propene 171:benzene 140:naphtha 112:naphtha 106:General 87:Olefins 76:propane 70:(LPG), 64:naphtha 56:propene 44:olefins 40:alkenes 2328:alkyne 2278:Decene 2261:Nonene 2244:Octene 2210:Hexene 2176:Butene 2142:Ethene 1902:Durene 1821:Cumene 1670:Pyrene 1586:Acenes 1468:Dienes 1249:Decyne 1244:Nonyne 1239:Octyne 1229:Hexyne 1219:Butyne 1209:Ethyne 1119:Decene 1114:Nonene 1109:Octene 1099:Hexene 1089:Butene 1079:Ethene 977:Cubane 755:Decane 750:Nonane 745:Octane 735:Hexane 725:Butane 715:Ethane 397:  255:allene 183:carbon 167:ethene 136:ethane 120:ethane 80:butane 72:ethane 54:) and 48:ethene 2326:from 2317:from 2308:from 2064:Other 2049:trans 2026:Other 1965:Other 1921:Other 1814:Other 1757:Other 1628:Other 1552:Enyne 1520:Other 1016:Other 303:Linde 271:tonne 118:, or 30:is a 1945:tert 1577:PAHs 426:help 395:ISBN 249:and 220:and 179:coke 169:and 58:(or 50:(or 1937:sec 1194:− 2 695:+ 2 453:doi 387:doi 308:KBR 154:or 116:LPG 78:or 2546:: 2288:20 2284:10 2271:18 2254:16 2237:14 2220:12 2203:10 612:. 588:. 564:. 540:. 522:. 504:. 480:. 467:^ 447:. 443:. 413:: 411:}} 407:{{ 393:. 371:^ 158:. 114:, 74:, 66:, 2291:) 2286:H 2282:C 2280:( 2274:) 2269:H 2267:9 2265:C 2263:( 2257:) 2252:H 2250:8 2248:C 2246:( 2240:) 2235:H 2233:7 2231:C 2229:( 2223:) 2218:H 2216:6 2214:C 2212:( 2206:) 2201:H 2199:5 2197:C 2195:( 2189:) 2186:8 2184:H 2182:4 2180:C 2178:( 2172:) 2169:6 2167:H 2165:3 2163:C 2161:( 2155:) 2152:4 2150:H 2148:2 2146:C 2144:( 2120:e 2113:t 2106:v 1929:n 1882:p 1874:m 1866:o 1827:n 1746:p 1738:m 1730:o 1192:n 1190:2 1188:H 1185:n 1182:C 1063:n 1061:2 1059:H 1056:n 1053:C 693:n 691:2 689:H 686:n 683:C 653:e 646:t 639:v 622:. 598:. 574:. 550:. 526:. 508:. 490:. 461:. 455:: 449:3 428:) 403:. 389:: 365:. 253:(

Index


petrochemical
hydrocarbons
alkenes
olefins
ethene
ethylene
propene
propylene
naphtha
liquefied petroleum gas
ethane
propane
butane
Olefins

naphtha
LPG
ethane
speed of sound
heat exchanger
ethane
naphtha
butadiene
aromatic hydrocarbons
gasoline
fuel oil
temperature
ethene
benzene

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