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Self-propagating high-temperature synthesis

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173:, combustion velocity approaches, among others. There have been a variety of systems studied, including intermetallic, thermite, carbides, and others. Using SHS, it was shown that the particle size has a significant effect on the reaction kinetics. It was further shown that these effects are related to the relationship between the surface area/volume ratio of the particles, and that the kinetics can be controlled 72:
particles that contain both reactants within individual chemical cells. After reactant preparation, synthesis is initiated by point-heating of a small part (usually the top) of the sample. Once started, a wave of exothermic reaction sweeps through the remaining material. SHS has also been conducted
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Self-propagating high-temperature synthesis is a green synthesis technique that is highly energy efficient, using little if any toxic solvents. There have been environmental analysis conducted to show that SHS has a lesser environmental impact than traditional solution-phase processing techniques.
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SHS is not a suitable technique for production of nanoparticles. Typically, the high-temperature nature of the process leads to particle sintering during and after the reaction. The high-temperatures generated during synthesis also lead to problems with energy dissipation and suitable reaction
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reactions in solids of different nature. Reactions can occur between a solid reactant coupled with either a gas, liquid, or other solid. If the reactants, intermediates, and products are all solids, it is known as a solid flame. If the reaction occurs between a solid reactant and a gas phase
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with thin films, liquids, gases, powder–liquid systems, gas suspensions, layered systems, gas-gas systems, and others. Reactions have been conducted in a vacuum and under both inert or reactive gases. The temperature of the reaction can be moderated by the addition of
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high-energy ball-milling. Depending on the morphology of the reactants, it is possible to initiate a SHS reaction where a liquid phase occurs prior to phase formation or to directly result in solid-phase products without any melt.
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Mukasyan, A.S.; White, J.D.E.; Kovalev, D.Y.; Kochetov, N.A.; Ponomarev, V.I.; Son, S.F. (January 2010). "Dynamics of phase transformation during thermal explosion in the Al–Ni system: Influence of mechanical activation".
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reactant, it is called infiltration combustion. Since the process occurs at high temperatures, the method is ideally suited for the production of refractory materials including powders, metallic alloys, or ceramics.
193:"Concise Encyclopedia of Self-Propagating High-Temperature Synthesis. History, Theory, Technology, and Products". 1st Ed., Editors: I.Borovinskaya, A.Gromov, E.Levashov et al., Imprint: Elsevier Science, 2017 56:
In its usual format, SHS is conducted starting from finely powdered reactants that are intimately mixed. In some cases, the reagents are finely powdered whereas in other cases, they are
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Pini, Martina; Rosa, Roberto; Neri, Paolo; Bondioli, Federica; Ferrari, Anna Maria (2015). "Environmental assessment of a bottom-up hydrolytic synthesis of TiO nanoparticles".
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SHS has been used to vitrify various nuclear waste streams including ashes from incineration, spent inorganic ion exchangers such as clinoptilolite and contaminated soils.
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Yin, Xi; Chen, Kexin; Ning, Xiaoshan; Zhou, Heping (2010). "Combustion Synthesis of Ti3SiC2/TiC Composites from Elemental Powders under High-Gravity Conditions".
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Mukasyan, Alexander S.; Khina, Boris B.; Reeves, Robert V.; Son, Steven F. (2011-11-01). "Mechanical activation and gasless explosion: Nanostructural aspects".
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Philippe R. Bonneau, John B. Wiley, Richard B. Kaner "Metathetical Precursor Route to Molybdenum Disulfide" Inorganic Syntheses 1995, vol. 30, pp. 33–37.
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Self-propagating high-temperature synthesis can also be conducted in an artificial high gravity environment to control the phase composition of products.
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Shuck, Christopher E.; Mukasyan, Alexander S. (February 2017). "Reactive Ni/Al Nanocomposites: Structural Characteristics and Activation Energy".
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M.I. Ojovan, W.E. Lee. Self sustaining vitrification for immobilization of radioactive and toxic waste. Glass Technology, 44 (6) 218-224 (2003)
407: 133:, the reaction is so exothermic that the product GaN decomposes. Thus, the selection of the metal halide affects the success of the method. 60:
to minimize their surface area and prevent uninitiated exothermic reactions, which can be dangerous. In other cases, the particles are
494:(August 2005). "Ignition dynamics and activation energies of metallic thermites: From nano- to micron-scale particulate composites". 44:
The technique uses less energy for production of materials, and the energy cost savings increase as synthesis batch sizes increase.
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Shuck, Christopher E.; Manukyan, Khachatur V.; Rouvimov, Sergei; Rogachev, Alexander S.; Mukasyan, Alexander S. (2016-01-01).
376:"SHS Processing and Consolidation of Ta–Ti–C, Ta–Zr–C, and Ta–Hf–C Carbides for Ultra‐High‐Temperatures Application" 97:(N, P, As) with other metal halides produce the corresponding metal chalcogenides and pnictides. The synthesis of 35:
The modern SHS process was reported and patented in 1971, although some SHS-like processes were known previously.
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The process is so exothermic (ΔH = -515 kJ/mol) that the LiI evaporates, leaving a residue of GaN. With GaCl
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http://www.sigmaaldrich.com/sigma-aldrich/technical-documents/articles/chemfiles/solid-state-metathesis.html
239:", A.G. Merzhanov, I.P. Borovinskaya. Doklady Akademii Nauk SSSR, Vol. 204, N 2, pp. 366-369, May, 1972 205:
Mukasyan, Alexander S.; Shuck, Christopher E.; Pauls, Joshua M; Manukyan, Khachatur V. (2018-12-02).
206: 81:, or by adding "chemical oven"—a highly exothermic mixture—to decrease the ratio of cooling. 165:
Due to the solid-state nature of SHS processes, it is possible to measure reaction kinetics
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Mukasyan, A. S.; Shuck, C. E. (23 September 2017). "Kinetics of SHS reactions: A review".
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vessels, however, some systems use this excess heat to drive other plant-processes.
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Kurbatkina, Viktoria; Patsera, Evgeny; Levashov, Evgeny; Vorotilo, Stepan (2018).
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Richard G. Blair, Richard B. Kaner "Solid-State Metathesis Materials Synthesis"
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using a variety of experimental techniques, including electrothermal explosion,
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Other compounds prepared by this method include metal dichalcogenides such as
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Self-propagated high-temperature synthesis of refractory inorganic compounds
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International Journal of Self-Propagating High-Temperature Synthesis
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that absorbs heat in the process of melting or evaporation, such as
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Materials formed by SHS for needs of moon colonies.
207:"The Solid Flame Phenomenon: A Novel Perspective" 611: 418: 38: 520: 454: 68:(e.g. in a planetary mill), which results in 248:USSR Patent No. 255221, Byull. Izobr. No. 10 489: 17:Self-propagating high-temperature synthesis 391: 358: 279: 229: 421:Journal of the American Ceramic Society 293: 291: 64:through techniques such as high energy 612: 343:"Solid-flame: Experimental validation" 19:(SHS) is a method for producing both 288: 160: 601:Bentham Ebook by Maximilian Lackner 523:The Journal of Physical Chemistry A 13: 360:10.1016/j.combustflame.2015.10.025 143:. The reaction is conducted in a 14: 631: 580: 433:10.1111/j.1551-2916.2010.03714.x 549: 514: 483: 448: 439: 412: 400: 380:Advanced Engineering Materials 367: 334: 307: 251: 242: 211:Advanced Engineering Materials 198: 187: 51: 1: 181: 171:differential thermal analysis 89:The reaction of alkali metal 316:Chemical Engineering Journal 39:Advantages and Disadvantages 7: 571:10.1016/j.physb.2009.10.001 559:Physica B: Condensed Matter 84: 10: 636: 496:Journal of Applied Physics 469:10.3103/S1061386217030049 328:10.1016/j.cej.2011.09.028 303:10.1002/9780470132616.ch8 223:10.1016/j.cej.2011.09.028 535:10.1021/acs.jpca.6b12314 27:compounds by exothermic 393:10.1002/adem.201701065 147:reactor with excess Na 62:mechanically activated 620:Solid-state chemistry 599:Combustion Synthesis 593:Combustion Synthesis 492:Pantoya, Michelle L. 347:Combustion and Flame 121:N → GaN + 3 LiI 272:10.1039/C4GC00919C 508:10.1063/1.1990265 161:Reaction Kinetics 109:is illustrative: 103:gallium triiodide 627: 575: 574: 553: 547: 546: 529:(6): 1175–1181. 518: 512: 511: 490:Hunt, Emily M.; 487: 481: 480: 452: 446: 443: 437: 436: 427:(8): 2182–2187. 416: 410: 404: 398: 397: 395: 371: 365: 364: 362: 338: 332: 331: 322:(2–3): 677–686. 311: 305: 295: 286: 285: 283: 255: 249: 246: 240: 233: 227: 226: 217:(2–3): 677–686. 202: 196: 191: 93:(S, Se, Te) and 635: 634: 630: 629: 628: 626: 625: 624: 610: 609: 583: 578: 554: 550: 519: 515: 488: 484: 453: 449: 444: 440: 417: 413: 405: 401: 372: 368: 339: 335: 312: 308: 296: 289: 260:Green Chemistry 256: 252: 247: 243: 234: 230: 203: 199: 192: 188: 184: 163: 150: 145:stainless steel 141: 132: 129:in place of GaI 128: 120: 116: 107:lithium nitride 99:gallium nitride 87: 79:sodium chloride 54: 41: 12: 11: 5: 633: 623: 622: 608: 607: 602: 596: 590: 582: 581:External links 579: 577: 576: 565:(2): 778–784. 548: 513: 482: 463:(3): 145–165. 447: 438: 411: 399: 386:(8): 1701065. 366: 333: 306: 287: 266:(1): 518–531. 250: 241: 228: 197: 185: 183: 180: 162: 159: 148: 139: 130: 126: 123: 122: 118: 114: 86: 83: 53: 50: 40: 37: 9: 6: 4: 3: 2: 632: 621: 618: 617: 615: 605: 603: 600: 597: 594: 591: 588: 585: 584: 572: 568: 564: 560: 552: 544: 540: 536: 532: 528: 524: 517: 509: 505: 502:(3): 034909. 501: 497: 493: 486: 478: 474: 470: 466: 462: 458: 451: 442: 434: 430: 426: 422: 415: 409: 403: 394: 389: 385: 381: 377: 370: 361: 356: 352: 348: 344: 337: 329: 325: 321: 317: 310: 304: 300: 294: 292: 282: 281:11380/1074899 277: 273: 269: 265: 261: 254: 245: 238: 232: 224: 220: 216: 212: 208: 201: 195: 190: 186: 179: 176: 172: 168: 158: 155: 152: 146: 142: 134: 112: 111: 110: 108: 104: 100: 96: 92: 91:chalcogenides 82: 80: 76: 71: 70:nanocomposite 67: 63: 59: 49: 45: 36: 33: 30: 26: 22: 18: 562: 558: 551: 526: 522: 516: 499: 495: 485: 460: 456: 450: 441: 424: 420: 414: 402: 383: 379: 369: 350: 346: 336: 319: 315: 309: 263: 259: 253: 244: 236: 231: 214: 210: 200: 189: 174: 166: 164: 156: 153: 135: 124: 88: 66:ball milling 55: 46: 42: 34: 16: 15: 595:Info by ESA 353:: 487–493. 52:Methodology 182:References 75:inert salt 29:combustion 589:About SHS 477:139194446 95:pnictides 21:inorganic 614:Category 543:28099018 85:Examples 58:sintered 167:in-situ 25:organic 541:  475:  587:ISMAN 473:S2CID 117:+ Li 101:from 539:PMID 105:and 23:and 567:doi 563:405 531:doi 527:121 504:doi 465:doi 429:doi 388:doi 355:doi 351:163 324:doi 320:174 299:doi 276:hdl 268:doi 219:doi 215:174 175:via 151:S. 138:MoS 113:GaI 616:: 561:. 537:. 525:. 500:98 498:. 471:. 461:26 459:. 425:93 423:. 384:20 382:. 378:. 349:. 345:. 318:. 290:^ 274:. 264:17 262:. 213:. 209:. 573:. 569:: 545:. 533:: 510:. 506:: 479:. 467:: 435:. 431:: 396:. 390:: 363:. 357:: 330:. 326:: 301:: 284:. 278:: 270:: 235:" 225:. 221:: 149:2 140:2 131:3 127:3 119:3 115:3

Index

inorganic
organic
combustion
sintered
mechanically activated
ball milling
nanocomposite
inert salt
sodium chloride
chalcogenides
pnictides
gallium nitride
gallium triiodide
lithium nitride
MoS2
stainless steel
differential thermal analysis

"The Solid Flame Phenomenon: A Novel Perspective"
doi
10.1016/j.cej.2011.09.028
doi
10.1039/C4GC00919C
hdl
11380/1074899


doi
10.1002/9780470132616.ch8
doi

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