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Rust

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157: 1412: 532: 1393: 1377: 896: 1080: 994: 43: 512: 933: 140: 1286: 2045: 1711: 1099:, or wax tapes that isolate the iron from the environment. Large structures with enclosed box sections, such as ships and modern automobiles, often have a wax-based product (technically a "slushing oil") injected into these sections. Such treatments usually also contain rust inhibitors. Covering steel with concrete can provide some protection to steel because of the 979:" alloys such as Cor-Ten rust at a much slower rate than normal, because the rust adheres to the surface of the metal in a protective layer. Designs using this material must include measures that avoid worst-case exposures since the material still continues to rust slowly even under near-ideal conditions. 1301:
Rust is associated with the degradation of iron-based tools and structures. As rust has a much higher volume than the originating mass of iron, its buildup can also cause failure by forcing apart adjacent parts — a phenomenon sometimes known as "rust packing". It was the cause of the collapse of the
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species are formed. Unlike ferrous oxides, the hydroxides do not adhere to the bulk metal. As they form and flake off from the surface, fresh iron is exposed, and the corrosion process continues until either all of the iron is consumed or all of the oxygen, water, carbon dioxide or sulfur dioxide in
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over the iron joints for protection from seismic shocks as well as from corrosion. This method was successful for the 2500-year-old structure, but in less than a century the crude repairs were in imminent danger of collapse. When only temporary protection is needed for storage or transport, a thin
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and cracks in any exposed metal. The hydrogen atoms present in water molecules can combine with other elements to form acids, which will eventually cause more metal to be exposed. If chloride ions are present, as is the case with saltwater, the corrosion is likely to occur more quickly. Meanwhile,
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Cathodic protection is a technique used to inhibit corrosion on buried or immersed structures by supplying an electrical charge that suppresses the electrochemical reaction. If correctly applied, corrosion can be stopped completely. In its simplest form, it is achieved by attaching a sacrificial
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Rust is a general name for a complex of oxides and hydroxides of iron, which occur when iron or some alloys that contain iron are exposed to oxygen and moisture for a long period of time. Over time, the oxygen combines with the metal, forming new compounds collectively called rust, in a process
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Because of the widespread use and importance of iron and steel products, the prevention or slowing of rust is the basis of major economic activities in a number of specialized technologies. A brief overview of methods is presented here; for detailed coverage, see the cross-referenced articles.
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Special anti-seize lubricant mixtures are available and are applied to metallic threads and other precision machined surfaces to protect them from rust. These compounds usually contain grease mixed with copper, zinc, or aluminium powder, and other proprietary ingredients.
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Corrosion inhibitors, such as gas-phase or volatile inhibitors, can be used to prevent corrosion inside sealed systems. They are not effective when air circulation disperses them, and brings in fresh oxygen and moisture.
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Bluing is a technique that can provide limited resistance to rusting for small steel items, such as firearms; for it to be successful, a water-displacing oil is rubbed onto the blued steel and other steel .
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From the above equations, it is also seen that the corrosion products are dictated by the availability of water and oxygen. With limited dissolved oxygen, iron(II)-containing materials are favoured, including
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the oxygen atoms combine with metallic atoms to form the destructive oxide compound. These iron compounds are brittle and crumbly and replace strong metallic iron, reducing the strength of the object.
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plating is preferred instead of the underlying protected metal. The protective zinc layer is consumed by this action, and thus galvanization provides protection only for a limited period of time.
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from iron to oxygen. The iron is the reducing agent (gives up electrons) while the oxygen is the oxidizing agent (gains electrons). The rate of corrosion is affected by water and accelerated by
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than the iron or steel, commonly zinc, aluminium, or magnesium. The sacrificial anode will eventually corrode away, ceasing its protective action unless it is replaced in a timely manner.
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The steel is allowed to rust and because of its alloy composition rusts more slowly than conventional steel and the rust forms a protective coating slowing the rate of future corrosion
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For atmospheric corrosion, refer to the Galvanizers Association Millennium Map of average zinc corrosion rates. About 50% of England and Wales has a rate of under 1 μm/year
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to air and water, therefore the interior metallic iron beneath a rust layer continues to corrode. Rust prevention thus requires coatings that preclude rust formation.
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is a group of steel alloys which were developed to eliminate the need for painting, and form a stable rust-like appearance after several years' exposure to weather.
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environment at the steel–concrete interface. However, rusting of steel in concrete can still be a problem, as expanding rust can fracture concrete from within.
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When iron rusts, the oxides take up more volume than the original metal; this expansion can generate enormous forces, damaging structures made with iron. See
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from 2.5 to 2.2 billion years ago. Afterwards, rust soon uplifted iron metals toward the ocean surface. They would subsequently transform into foundations of
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as a power source in which the positive terminal is clamped to the anode and the negative terminal is clamped to the object to be treated which becomes the
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Typical galvanization of steel products that are to be subjected to normal day-to-day weathering in an outside environment consists of a hot-dipped 85 
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for slow decay due to neglect, since it gradually converts robust iron and steel metal into a soft crumbling powder. A wide section of the industrialized
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Cathodic protection can also be provided by using an applied electrical current. This would then be known as ICCP Impressed Current Cathodic Protection.
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Given sufficient time, any iron mass, in the presence of water and oxygen, could eventually convert entirely to rust. Surface rust is commonly flaky and
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in 2003, largely because the central base bolts holding the structure to the ground had rusted away, leaving the bridge anchored by gravity alone.
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zinc coating. Under normal weather conditions, this will deteriorate at a rate of 1 μm per year, giving approximately 85 years of protection.
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is also vulnerable to rust damage. Internal pressure caused by expanding corrosion of concrete-covered steel and iron can cause the concrete to
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anode, thereby making the iron or steel the cathode in the cell formed. The sacrificial anode must be made from something with a more negative
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for the rusting process is water. Iron or steel structures might appear to be solid, but water molecules can penetrate the microscopic
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reaction specifically occurring with iron. Other metals also corrode via similar oxidation, but such corrosion is not called rusting.
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as in traditional galvanized coatings. In some cases, such as very aggressive environments or long design life, both zinc and a
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can be done in a home workshop using simple materials such as a plastic bucket filled with an electrolyte consisting of
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It was assumed that rust, made by dissolved oxygen with iron in the oceans, began to sink beneath the seafloor, forming
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Corrosion engineering handbook. Fundamentals of metallic corrosion : atmospheric and media corrosion of metals
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to the steel surface in case of damage of the zinc layer. In more corrosive environments (such as salt water),
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In music, literature, and art, rust is associated with images of faded glory, neglect, decay, and ruin.
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in 1983, when the bearings rusted internally and pushed one corner of the road slab off its support.
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Rust can be avoided by controlling the moisture in the atmosphere. An example of this is the use of
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collapsed in less than a minute, killing 46 drivers and passengers on the bridge at the time. The
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Galvanization consists of an application on the object to be protected of a layer of metallic
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Ramaswamy, Hosahalli S.; Marcotte, Michele; Sastry, Sudhir; Abdelrahim, Khalid (2014-02-14).
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Furthermore, these complex processes are affected by the presence of other ions, such as
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layer to rust results from the combined action of two agents, usually oxygen and water.
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Ankersmit, Bart; Griesser-Stermscheg, Martina; Selwyn, Lindsie; Sutherland, Susanne.
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Interior rust in old galvanized iron water pipes can result in brown and black water
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undergo similar corrosion, but the resulting oxides are not commonly called "rust".
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The rusting of iron is an electrochemical process that begins with the transfer of
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temperature of 1200°C. Rapid oxidation occurs when heated steel is exposed to air
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can be applied to an iron surface. Such treatments are extensively used when "
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also occurs in the presence of water and is crucial to the formation of rust:
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on the corrosion of automobiles. The key reaction is the reduction of oxygen:
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The onset of rusting can also be detected in the laboratory with the use of
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Gräfen, H.; Horn, E. M.; Schlecker, H.; Schindler, H. (2000). "Corrosion".
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to suspend the object in the solution from the horizontal rebar, and a
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Rust scale forming and flaking off from a steel bar heated to its
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This article is about the chemical compound. For other uses, see
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agents as in some commercial formulations or even a solution of
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Several forms of rust are distinguishable both visually and by
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Flaking paint, exposing a patch of surface rust on sheet metal
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As a closely related example, iron clamps were used to join
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When iron is in contact with water and oxygen, it rusts. If
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of iron to precipitate a variety of Ca, Fe, O, OH species.
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protection to the underlying iron, unlike the formation of
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which combines with rust; removed with organic acids like
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packets to control humidity in equipment shipped by sea.
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Rust formation can be controlled with coatings, such as
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Rust may be treated with commercial products known as
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are applied to provide enhanced corrosion protection.
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More modern coatings add aluminium to the coating as
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Corrosion of reinforcement in concrete construction
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Similar passivation behavior occurs with 2198: 1888: 1579: 844:materials with the nominal formulae Fe(OH) 143:Colors and porous surface texture of rust 127:Learn how and when to remove this message 2120:International Journal of Hydrogen Energy 1609: 1607: 1580:Sund, Robert B.; Bishop, Jeanne (1980). 1284: 1078: 1068: 992: 931: 917: 894: 530: 510: 398:), and is typically associated with the 138: 2159:from the original on September 25, 2016 2113: 2031:Young Scientist Series ICSE Chemistry 7 616: 14: 2289: 2027: 1978:"Unlocking Mysteries of the Parthenon" 1046: 452:in an environment deprived of oxygen. 2205:(2 ed.). Boca Raton: CRC Press. 2028:Mirza, Lorraine; Gupta, Krishnakali. 1975: 1864:. Trenton Corporation. Archived from 1859:"Wax-Tape Anticorrosion Wrap Systems" 1604: 1434: 1297:showing the expansion of rusting iron 840:). High oxygen concentrations favour 713:affect the course of rust formation: 709:In addition, the following multistep 506: 2273:) Volume 1and 2; Editor: L L Shreir 1727:"Corrosion prevention - HomoFaciens" 1636:Holleman, A. F.; Wiberg, E. (2001). 1502:. Oxford University Press. June 2018 1309:Rust was an important factor in the 609: 604:the system are removed or consumed. 563: 65:adding citations to reliable sources 36: 2070:from the original on March 30, 2015 1171: 629:, as illustrated by the effects of 24: 2175: 2003:"Anti-seize Compounds Information" 1561:from the original on 9 August 2016 1351:Structural failures caused by rust 1272: 25: 2313: 2088: 2060:"Rust Removal using Electrolysis" 1724: 1425:concrete off the surface of this 2188:Simon & Schuster, New York. 2048:from the original on 2017-11-30. 1714:from the original on 2018-05-02. 1697:Ohmic Heating in Food Processing 1600:from the original on 2017-11-30. 1532:from the original on 2007-11-13. 1410: 1391: 1375: 1355: 982: 499:, which effectively fuelled the 155: 41: 2107: 2082: 2021: 1995: 1969: 1943: 1917: 1882: 1851: 1840:from the original on 2017-03-30 1822: 1794: 1766: 1748: 1737:from the original on 2017-12-01 1615:"Oxidation Reduction Reactions" 936:Cor-Ten sheet with rust coating 544:called rusting. Rusting is an 52:needs additional citations for 2199:Schweitzer, Philip A. (2007). 2132:10.1016/j.ijhydene.2022.11.219 1925:"Corrosion of Embedded Metals" 1892:Corrosion engineering handbook 1718: 1687: 1654: 1629: 1573: 1536: 1514: 1488: 591:Other degrading solutions are 13: 1: 1931:. Portland Cement Association 1889:Schweitzer, Philip A (2007). 1640:. San Diego: Academic Press. 1522:"Interview, David Des Marais" 1481: 1156: 890: 2153:"Rust Removal with Molasses" 1193: 7: 2034:. Pearson Education India. 1469: 885:ferroxyl indicator solution 572:is present, for example in 10: 2318: 1402:struts of the 70-year-old 1278: 1175: 1160: 1145: 1072: 1050: 986: 921: 482: 354:formed by the reaction of 350:, a usually reddish-brown 301:Other iron-based materials 29: 2267:Corrosion – 2nd Edition ( 2114:Derwent, Richard (2023). 1895:. Boca Raton: CRC Press. 1141: 392:iron(III) oxide-hydroxide 1439:Rust is a commonly used 940:Stainless steel forms a 376:hydrous iron(III) oxides 237:Widmanstätten structures 2186:Rust – the longest war. 1671:10.1002/14356007.b01_08 1404:Nandu River Iron Bridge 425:is the common term for 2259:: CS1 maint: others ( 1298: 1232:hydrogen embrittlement 1084: 998: 937: 903: 705:→ 4 Fe + 2 O 540: 528: 489:banded iron formations 429:of elemental iron and 144: 1617:. Bodner Research Web 1476:Corrosion engineering 1288: 1082: 1069:Coatings and painting 996: 935: 918:Rust-resistant alloys 898: 534: 514: 501:Industrial Revolution 142: 32:Rust (disambiguation) 1780:. AZoM. 28 June 2016 1451:, once dominated by 1329:was blown down by a 1313:disaster of 1967 in 752:as do the following 734:Fe + 3  H 717:Fe + 2  H 617:Associated reactions 421:on copper surfaces. 61:improve this article 2064:antique-engines.com 1760:Electrochimica Acta 1638:Inorganic Chemistry 1496:"Rust, n.1 and adj" 1457:automotive industry 1427:reinforced concrete 1366:, as seen from the 1337:Reinforced concrete 1304:Mianus river bridge 1163:Corrosion inhibitor 1060:electrode potential 1053:Cathodic protection 1047:Cathodic protection 1015:cathodic protection 1007:hot-dip galvanizing 946:chromium(III) oxide 798:2 FeO(OH) ⇌ Fe 711:acid–base reactions 456:used in underwater 374:. Rust consists of 232:Tempered martensite 1982:smithsonianmag.com 1774:"Weathering Steel" 1731:www.homofaciens.de 1449:American Northeast 1435:Cultural symbolism 1386:after it collapsed 1299: 1261:; or removed with 1085: 999: 938: 904: 613:for more details. 541: 529: 517:Golden Gate Bridge 507:Chemical reactions 463:, which generates 413:, and provides no 145: 27:Type of iron oxide 2212:978-0-8493-8244-4 2194:978-1-4516-9159-7 2126:(22): 8328–8341. 2009:. Engineering 360 1976:Hadingham, Evan. 1955:exploratorium.edu 1902:978-0-8493-8246-8 1583:Accent on science 1421:has expanded and 1319:suspension bridge 1259:hydrochloric acid 1030:sacrificial anode 683:Fe → Fe + 2  668:Because it forms 582:passivation layer 564:Oxidation of iron 341: 340: 137: 136: 129: 111: 16:(Redirected from 2309: 2264: 2258: 2250: 2224: 2169: 2168: 2166: 2164: 2149: 2143: 2142: 2140: 2138: 2111: 2105: 2104: 2102: 2101: 2086: 2080: 2079: 2077: 2075: 2056: 2050: 2049: 2025: 2019: 2018: 2016: 2014: 1999: 1993: 1992: 1990: 1988: 1973: 1967: 1966: 1964: 1962: 1947: 1941: 1940: 1938: 1936: 1921: 1915: 1914: 1886: 1880: 1879: 1877: 1876: 1870: 1863: 1855: 1849: 1848: 1846: 1845: 1826: 1820: 1819: 1814: 1813: 1798: 1792: 1791: 1786: 1785: 1770: 1764: 1763: 1752: 1746: 1745: 1743: 1742: 1725:Heinz, Norbert. 1722: 1716: 1715: 1691: 1685: 1684: 1658: 1652: 1651: 1633: 1627: 1626: 1624: 1622: 1611: 1602: 1601: 1586:. C.E. Merrill. 1577: 1571: 1570: 1568: 1566: 1560: 1554:. Parks Canada. 1549: 1540: 1534: 1533: 1518: 1512: 1511: 1509: 1507: 1492: 1445:American Midwest 1414: 1395: 1379: 1359: 1257:or the stronger 1172:Humidity control 977:weathering steel 928:Weathering steel 863: 862: 858: 815: 795: 776: 745: 728: 686: 661: 657: 644: 394:(FeO(OH), Fe(OH) 288:Weathering steel 283:High-speed steel 159: 147: 146: 132: 125: 121: 118: 112: 110: 69: 45: 37: 21: 2317: 2316: 2312: 2311: 2310: 2308: 2307: 2306: 2287: 2286: 2284: 2252: 2251: 2239: 2227: 2213: 2178: 2176:Further reading 2173: 2172: 2162: 2160: 2155:. 6 July 2005. 2151: 2150: 2146: 2136: 2134: 2112: 2108: 2099: 2097: 2087: 2083: 2073: 2071: 2058: 2057: 2053: 2042: 2026: 2022: 2012: 2010: 2001: 2000: 1996: 1986: 1984: 1974: 1970: 1960: 1958: 1957:. 17 April 2018 1949: 1948: 1944: 1934: 1932: 1923: 1922: 1918: 1903: 1887: 1883: 1874: 1872: 1868: 1861: 1857: 1856: 1852: 1843: 1841: 1828: 1827: 1823: 1811: 1809: 1806:greenspec.co.uk 1800: 1799: 1795: 1783: 1781: 1772: 1771: 1767: 1754: 1753: 1749: 1740: 1738: 1723: 1719: 1708: 1692: 1688: 1681: 1659: 1655: 1648: 1634: 1630: 1620: 1618: 1613: 1612: 1605: 1594: 1578: 1574: 1564: 1562: 1558: 1547: 1541: 1537: 1520: 1519: 1515: 1505: 1503: 1494: 1493: 1489: 1484: 1472: 1453:steel foundries 1437: 1430: 1415: 1406: 1396: 1387: 1380: 1371: 1360: 1347:and buildings. 1317:, when a steel 1283: 1275: 1273:Economic effect 1247:phosphoric acid 1224:battery charger 1196: 1184: 1174: 1165: 1159: 1150: 1144: 1077: 1071: 1055: 1049: 991: 985: 930: 924:Stainless steel 920: 893: 864: 860: 854: 853: 850: 839: 835: 812: 807: 805: 801: 792: 787: 785: 773: 768: 766: 743: 741: 737: 726: 724: 720: 704: 684: 659: 654: 649: 642: 640: 619: 610:economic effect 566: 509: 485: 473:aluminium oxide 397: 389: 385: 381: 278:Stainless steel 203:Microstructures 133: 122: 116: 113: 70: 68: 58: 46: 35: 28: 23: 22: 15: 12: 11: 5: 2315: 2305: 2304: 2299: 2282: 2281: 2265: 2237: 2225: 2211: 2196: 2177: 2174: 2171: 2170: 2144: 2106: 2081: 2051: 2040: 2020: 2007:globalspec.com 1994: 1968: 1942: 1916: 1901: 1881: 1850: 1821: 1793: 1765: 1747: 1717: 1706: 1686: 1679: 1653: 1646: 1628: 1603: 1592: 1572: 1535: 1513: 1486: 1485: 1483: 1480: 1479: 1478: 1471: 1468: 1436: 1433: 1432: 1431: 1416: 1409: 1407: 1397: 1390: 1388: 1381: 1374: 1372: 1362:The collapsed 1361: 1354: 1352: 1279:Main article: 1274: 1271: 1241:which contain 1239:rust converter 1210:, a length of 1195: 1192: 1173: 1170: 1161:Main article: 1158: 1155: 1148:Bluing (steel) 1146:Main article: 1143: 1140: 1119:Athens, Greece 1073:Main article: 1070: 1067: 1051:Main article: 1048: 1045: 1011:electroplating 987:Main article: 984: 981: 919: 916: 892: 889: 852: 845: 837: 833: 817: 816: 810: 803: 799: 796: 790: 783: 777: 771: 764: 750: 749: 739: 735: 732: 722: 718: 707: 706: 702: 695:redox reaction 693:The following 691: 690: 666: 665: 652: 638: 618: 615: 601:iron hydroxide 597:carbon dioxide 593:sulfur dioxide 565: 562: 508: 505: 484: 481: 395: 387: 383: 379: 339: 338: 337: 336: 331: 329:Malleable iron 326: 321: 316: 311: 303: 302: 298: 297: 296: 295: 290: 285: 280: 275: 273:Maraging steel 270: 265: 260: 255: 253:Crucible steel 247: 246: 242: 241: 240: 239: 234: 229: 224: 219: 214: 206: 205: 199: 198: 197: 196: 191: 186: 181: 176: 168: 167: 161: 160: 152: 151: 135: 134: 49: 47: 40: 26: 9: 6: 4: 3: 2: 2314: 2303: 2300: 2298: 2295: 2294: 2292: 2285: 2280: 2279:9781483164106 2276: 2272: 2271: 2266: 2262: 2256: 2248: 2244: 2240: 2238:0-85404-731-X 2234: 2230: 2226: 2222: 2218: 2214: 2208: 2204: 2203: 2197: 2195: 2191: 2187: 2183: 2180: 2179: 2158: 2154: 2148: 2133: 2129: 2125: 2121: 2117: 2110: 2096: 2092: 2089:Smith, Paul. 2085: 2069: 2065: 2061: 2055: 2047: 2043: 2041:9788131756591 2037: 2033: 2032: 2024: 2008: 2004: 1998: 1983: 1979: 1972: 1956: 1952: 1946: 1930: 1926: 1920: 1912: 1908: 1904: 1898: 1894: 1893: 1885: 1871:on 2018-03-23 1867: 1860: 1854: 1839: 1835: 1831: 1825: 1818: 1807: 1803: 1797: 1790: 1779: 1775: 1769: 1761: 1757: 1751: 1736: 1732: 1728: 1721: 1713: 1709: 1707:9781420071092 1703: 1700:. 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Phases
Ferrite
Austenite
Cementite
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Graphite
Microstructures
Spheroidite
Pearlite
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Ledeburite
Tempered martensite
Widmanstätten structures
Crucible steel
Carbon steel

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