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Medium-density fibreboard

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225:. The density is typically between 500 and 1,000 kg/m (31 and 62 lb/cu ft). The range of density and classification as light-, standard-, or high-density board is a misnomer and confusing. The density of the board, when evaluated in relation to the density of the fibre that goes into making the panel, is important. A thick MDF panel at a density of 700–720 kg/m (44–45 lb/cu ft) may be considered as high density in the case of softwood fibre panels, whereas a panel of the same density made of hardwood fibres is not regarded as so. The evolution of the various types of MDF has been driven by differing need for specific applications. 539: 267: 3606: 1923: 572: 36: 3616: 1945: 3626: 1933: 395:
activates the bonding resin and sets the strength and density profile. The pressing cycle operates in stages, with the mat thickness being first compressed to around 1.5 times the finished board thickness, then compressed further in stages and held for a short period. This gives a board profile with zones of increased density, thus mechanical strength, near the two faces of the board and a less dense core.
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in particleboard and plywood fabrication. E1 and E2 are classified as having 9 and 30 g of formaldehyde per 100 g of glue, respectively. All around the world, variable certification and labeling schemes are there for such products that can be explicit to formaldehyde release, such as that of Californian Air Resources Board.
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components (hardener, dye, urea, and so on) can be injected into blowline even at a high pressure (100 bar, 10 MPa, 1,500 psi) and the drying process continues inside a long pipe to the exit cyclones, that is connected to the heating chamber. This fibre may be used immediately, or stored.
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surface layer. In modern construction, spurred by the high costs of hardwoods, manufacturers have been adopting this approach to achieve a high-quality finishing wrap covering over a standard MDF board. One common type uses oak veneer. Making veneered MDF is a complex procedure, which involves taking
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According to International Composite Board Emission Standards, three European formaldehyde classes are used, E0, E1, and E2, based on the measurement of formaldehyde emission levels. For instance, E0 is classified as having less than 3 mg of formaldehyde out of every 100 g of the glue used
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since the fibres are pressed tightly together through the sheet. Typical MDF has a hard, flat, smooth surface that makes it ideal for veneering, as no underlying grain is available to telegraph through the thin veneer as with plywood. A so-called "premium" MDF is available that features more uniform
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From the defibrator, the pulp enters a blowline, a distinctive part of the MDF process. This is an expanding circular pipeline, initially 40 mm in diameter, increasing to 1500 mm. Wax is injected in the first stage, which coats the fibres and is distributed evenly by the turbulent movement
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that pose health risks at concentrations considered unsafe, for at least several months after manufacture. Urea-formaldehyde is always being slowly released from the edges and surface of MDF. When painting, coating all sides of the finished piece is a good practice to seal in the free formaldehyde.
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Dry fibre gets sucked into the top of a "pendistor", which evenly distributes fibre into a uniform mat below it, usually of 230–610 mm thickness. The mat is precompressed and either sent straight to a continuous hot press or cut into large sheets for a multiple-opening hot press. The hot press
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resin is then injected as the main bonding agent. The wax improves moisture resistance and the resin initially helps reduce clumping. The material dries quickly in the final heated expansion chamber of the blowline and expands into a fine, fluffy and lightweight fibre. The glue and the other
377:. A typical defibrator consists of two counter-rotating discs with grooves in their faces. Chips are fed into the centre and are fed outwards between the discs by centrifugal force. The decreasing size of the grooves gradually separates the fibres, aided by the softened lignin between them. 369:, MDF is characterised by the next part of the process, and how the fibres are processed as individual, but intact, fibres and vessels, manufactured through a dry process. The chips are then compacted into small plugs using a screw feeder, heated for 30–120 seconds to soften the 356:
process. A typical disk chipper contains four to 16 blades. Any resulting chips that are too large may be rechipped; undersized chips may be used as fuel. The chips are then washed and checked for defects. Chips may be stored in bulk, as a reserve for manufacturing.
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The environmental impact of MDF has greatly improved over the years. Today, many MDF boards are made from a variety of materials. These include other woods, scrap, recycled paper, bamboo, carbon fibres and polymers, forest thinnings, and sawmill off-cuts.
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thick and then, through high pressure and stretching methods, wrapping them around the profiled MDF boards. This is possible only with simple profiles; otherwise, when the thin wood layer dries, it breaks at bends and angles.
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also work well. MDF is not susceptible to splitting when screws are installed in the face of the material, but due to the alignment of the wood fibres, may split when screws are installed in the edge of the board without
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Whether these constant emissions of formaldehyde reach harmful levels in real-world environments is not fully determined. The primary concern is for the industries using formaldehyde. As far back as 1987, the
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industry. MDF is primarily used for indoor applications due to its poor moisture resistance. It is available in raw form, or with a finely sanded surface, or with a decorative overlay.
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Although similar manufacturing processes are used in making all types of fibreboard, MDF has a typical density of 600–800 kg/m or 0.022–0.029 lb/in, in contrast to
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As manufacturers are being pressured to come up with greener products, they have started testing and using nontoxic binders. New raw materials are being introduced.
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MDF's density makes it a useful material for the walls of pipe-organ chambers, allowing sound, particularly bass, to be reflected out of the chamber into the hall.
708: 445:. Smooth-shank nails do not hold well, and neither do fine-pitch screws, especially in the edge. Special screws are available with a coarse thread pitch, but 3499: 328:, but a variety of other products have also been used, including other woods, waste paper, and fibres. Where moisture resistance is desired, a proportion of 847: 922:"IARC Monographs on the Evaluation of Carcinogenic Risks to Humans Volume 88 (2006) Formaldehyde, 2-Butoxyethanol and 1-tert-Butoxypropan-2-ol" 588:
are commonly used to bind together the fibres in MDF, and testing has consistently revealed that MDF products emit free formaldehyde and other
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After pressing, MDF is cooled in a star dryer or cooling carousel, trimmed, and sanded. In certain applications, boards are also
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ASTM D5651 - 95a(2008) Standard Test Method for Surface Bond Strength of Wood-Base Fiber and Particle Panel Materials
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the board. Screwing into the edge of a board will generally cause it to split in a fashion similar to delaminating.
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Wax and oil finishes may be used as finishes, but they are less effective at sealing in the free formaldehyde.
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MDF is also usable for furniture such as cabinets, because of its strong surface.
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are becoming popular fibres because they are a fast-growing, renewable resource.
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When MDF is cut, a large quantity of dust particulate is released into the air.
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classified it as a "probable human carcinogen", and after more studies, the
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Though it does not have a grain in the plane of the board, it does have one
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species may be used, making use of the endemic oil content of such trees.
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The trees are debarked after being cut. The bark can be sold for use in
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Over time, the term "MDF" has become a generic name for any dry-process
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and may cause allergy, eye and lung irritation when cutting and sanding
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Veneered MDF provides many of the advantages of MDF with a decorative
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Stable dimensions (less expansion and contraction than natural wood)
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Development of the worldwide production of MDF by region 1995-2021.
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similar in application to plywood. It is stronger and denser than
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product made by breaking down hardwood or softwood residuals into
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Hodgson, A. T.; Beal, D.; McIlvaine, J. E. R. (1 December 2002).
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European forest sector outlook study: 1960/2000/2020, main report
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MDF is often used in school projects because of its flexibility.
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MDF does not contain knots or rings, making it more uniform than
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MDF may be glued, doweled, or laminated. Typical fasteners are
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High screw pull-out strength in the face grain of the material
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The different kinds of MDF (sometimes labeled by colour) are:
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English, Brent, John A. Youngquist, and Andrzej M. Krzysik,
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during cutting and in service. However, MDF is not entirely
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Low-grade MDF may swell and break when saturated with water
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May warp or expand in humid environments if not sealed
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International Federation of Building and Wood Workers
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The Home Carpenters & Woodworker's Repair Manual
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binder, and forming it into panels by applying high
827: 60:. Unsourced material may be challenged and removed. 518:Dulls blades more quickly than many woods: Use of 3642: 871: 869: 420: 948:, United States Environmental Protection Agency 434:density throughout the thickness of the panel. 1975: 1217: 866: 599:United States Environmental Protection Agency 852:Australian National University Fenner School 754:R. Kozlowski and M. Helwig (December 1996). 981: 607:International Agency for Research on Cancer 320:, the main species of tree used for MDF is 240:Moisture-resistant board is typically green 1982: 1968: 1224: 1210: 1184:Cellulosic polymers, blends and composites 1028: 773:ANSI A208.2 MDF for Interior Applications 190:The name derives from the distinction in 120:Learn how and when to remove this message 3490:Building and Wood Workers' International 711:. Decorativesurfaces.org. Archived from 570: 537: 365:Compared to other fibre boards, such as 265: 131: 946:"An Introduction to Indoor Air Quality" 757:Critical Look on Cellulose Modification 14: 3643: 208: 1963: 1205: 553:panels made from MDF are used in the 3625: 1932: 736:. New York : United Nations. p. 32. 58:adding citations to reliable sources 29: 3615: 3475:American Association of Woodturners 1944: 1081: 360: 24: 1165: 566: 335: 25: 3667: 3505:National Wood Carvers Association 1231: 1190: 924:. WHO Press. 2006. Archived from 3624: 3614: 3605: 3604: 3480:Architectural Woodwork Institute 1943: 1931: 1922: 1921: 1030:10.1034/j.1600-0668.2002.01129.x 495: 389: 261: 213:MDF is typically made up of 82% 34: 1989: 1471:Oriented structural straw board 1137: 1107: 1053: 1004: 975: 951: 939: 624: 533: 473:Consistent in strength and size 175:. MDF is generally denser than 45:needs additional citations for 3485:British Woodworking Federation 1089:"Formaldehyde and Cancer Risk" 890: 856:Australian National University 797: 764: 747: 726: 701: 676: 13: 1: 3495:Caricature Carvers of America 805:"MDF, LDF, HDF - www.sppd.pl" 669: 457: 421:Comparison with natural woods 373:in the wood, then fed into a 221:resin glue, 8% water, and 1% 1182:in Gilbert, Richard D., ed. 545:being constructed out of MDF 246:MDF is typically red or blue 7: 959:"Medium Density Fibreboard" 877:"Medium Density Fibreboard" 682:Spence, William P. (2005). 642: 254:(500–800 kg/m) and to 237:Ultralight MDF plate (ULDF) 69:"Medium-density fibreboard" 10: 3672: 1862:Non-timber forest products 1486:Structural insulated panel 1173:Lignocellulosic Composites 898:"MDF Board FAQ - Tutorial" 634:a slice of hardwood about 590:volatile organic compounds 3600: 3574: 3523: 3510:Society of Wood Engravers 3467: 3381: 3331: 3288: 3160: 3153: 3041: 2928: 2870: 2689: 2680: 2623: 2294: 2213: 2204: 2028: 1997: 1917: 1809: 1743: 1690: 1597: 1549: 1506: 1400: 1239: 1093:National Cancer Institute 603:World Health Organization 511:, which is a known human 141:Medium-density fibreboard 18:Medium-density fiberboard 1827:Destructive distillation 228: 1847:Green building and wood 879:. Design-technology.org 732:United Nations (2005). 258:(600–1,450 kg/m). 256:high-density fibreboard 27:Engineered wood product 3587:Frameless construction 2668:Wood-plastic composite 1491:Wood–plastic composite 1417:Glued laminated timber 1412:Cross-laminated timber 900:. Diyaudioandvideo.com 576: 546: 309: 137: 1564:Corrugated fiberboard 1466:Oriented strand board 963:Design-technology.org 649:Oriented strand board 611:nasopharyngeal cancer 574: 543:Loudspeaker enclosure 541: 269: 135: 3515:Timber Framers Guild 2369:Australian Blackwood 1949:WikiProject Forestry 613:, and possibly with 485:Takes wood glue well 402:for extra strength. 159:, combining it with 54:improve this article 3651:Composite materials 3235:Hammer-headed tenon 2754:Janka hardness test 1710:Ramial chipped wood 1149:Skirtingboard.co.uk 664:Natural Fibre Board 300: Latin America 294: North America 209:Physical properties 2096:Japanese carpentry 1627:Cellulosic ethanol 1178:2021-04-20 at the 1125:on 9 November 2017 854:. Dept. 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942: 928:on 2017-12-01 927: 923: 917: 915: 899: 893: 878: 872: 870: 861: 857: 853: 849: 843: 841: 839: 837: 835: 833: 831: 815:on 2021-08-24 814: 810: 806: 800: 786:on 2012-01-05 782: 775: 774: 767: 759: 758: 750: 743: 739: 735: 729: 715:on 2018-07-23 714: 710: 704: 697: 696:1-4027-1055-0 693: 689: 688:New York City 685: 679: 675: 665: 662: 660: 657: 655: 652: 650: 647: 646: 640: 632: 622: 618: 616: 612: 608: 604: 600: 594: 591: 587: 584: 580: 573: 564: 561: 558: 556: 552: 544: 540: 528: 524: 521: 517: 514: 510: 506: 503: 500: 499: 496:Disadvantages 490: 487: 484: 481: 478: 475: 472: 470: 466: 462: 461: 455: 453: 448: 444: 441:and pan-head 440: 435: 432: 428: 427:natural woods 418: 416: 412: 407: 403: 401: 396: 390:Sheet forming 387: 384: 378: 376: 372: 368: 358: 355: 351: 347: 343: 333: 331: 327: 323: 319: 315: 306: Oceania 268: 262:Manufacturing 259: 257: 253: 245: 242: 239: 236: 235: 234: 226: 224: 220: 216: 206: 204: 199: 197: 193: 188: 186: 182: 178: 174: 170: 166: 162: 158: 154: 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3524:Conversion 3454:Wood stain 3382:Treatments 3170:Birdsmouth 3136:Spokeshave 3086:Jack plane 3076:Fore plane 2915:Pipe clamp 2880:Band clamp 2804:Carpenters 2625:Engineered 2575:Rubberwood 2424:Eucalyptus 2228:Calocedrus 2141:Pyrography 2106:Kohlrosing 1744:Historical 1725:Wood flour 1574:Paperboard 1444:Fiberboard 1402:Engineered 1262:Bressummer 1154:2014-04-02 1129:17 January 1099:17 January 1073:17 January 1017:Indoor Air 996:17 January 968:2016-12-14 932:2009-11-21 904:2014-04-02 883:2014-04-02 819:17 January 790:2012-06-06 742:9211169216 719:2014-04-02 670:References 659:Solid wood 513:carcinogen 458:Advantages 375:defibrator 322:plantation 282: Asia 215:wood fibre 203:fibreboard 196:fibreboard 157:defibrator 110:April 2012 80:newspapers 3364:Parquetry 3359:Oystering 3354:Marquetry 3195:Butterfly 2862:Workbench 2794:Sandpaper 2774:Mitre box 2719:Drawknife 2709:Burnisher 2694:Abrasives 2643:Hardboard 2304:Afromosia 2186:Whittling 2136:Parquetry 2121:Marquetry 2066:Certosina 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367:Masonite 354:chipping 350:furnaces 330:eucalypt 173:pressure 147:) is an 3630:Commons 3546:Whipsaw 3541:Sawmill 3434:Varnish 3429:Thermal 3404:Lacquer 3339:Binding 3308:Chamfer 3175:Biscuit 3141:Surform 3033:Whipsaw 3003:Keyhole 2988:Fretsaw 2968:Compass 2953:Bucksaw 2943:Bandsaw 2938:Backsaw 2920:Sawbuck 2890:F-clamp 2885:C-clamp 2759:Jointer 2663:Plywood 2615:Zebrano 2555:Ovankol 2520:Meranti 2508:African 2479:Linden 2434:Hickory 2389:Cedrela 2384:Camphor 2379:Bubinga 2374:Boxwood 2354:Bilinga 2339:Avodire 2256:Juniper 2241:Cypress 2116:Luthier 2005:History 1938:Commons 1817:Biomass 1791:Tanbark 1715:Sawdust 1526:Firelog 1519:biochar 1481:Plywood 1439:I-joist 1357:Shingle 1312:Molding 809:Sppd.pl 465:plywood 324:-grown 177:plywood 94:scholar 3536:Hewing 3275:Splice 3230:Halved 3225:Groove 3220:Finger 3200:Coping 3185:Bridle 3162:Joints 3043:Planes 3028:Veneer 3018:Scroll 3013:Ripsaw 2998:Jigsaw 2973:Coping 2872:Clamps 2799:Square 2789:Shaper 2784:Router 2764:Mallet 2739:Gimlet 2714:Chisel 2610:Willow 2600:Walnut 2590:Totara 2580:Sapele 2545:Poplar 2530:Padauk 2492:Merbau 2464:Jarrah 2449:Imbuia 2444:Idigbo 2409:Cumaru 2394:Cherry 2319:Anigre 2281:Spruce 2234:Cedrus 2101:Khatam 2056:Caning 2019:lumber 1776:Potash 1677:Tannin 1637:Lignin 1551:Fibers 1496:lumber 1422:veneer 1362:Siding 1342:Rafter 1337:Purlin 1252:Batten 1245:timber 1241:Lumber 1045:  1037:  740:  698:p. 114 694:  636:1–2 mm 586:resins 439:T-nuts 415:bamboo 371:lignin 304:  298:  292:  286:  280:  274:  163:and a 96:  89:  82:  75:  67:  3414:Paint 3323:Ovolo 3318:Ogive 3303:Bevel 3270:Scarf 3255:Miter 3023:Table 3008:Miter 2983:Frame 2900:Gripe 2816:Speed 2812:Miter 2744:Gauge 2734:Float 2729:Fence 2724:Drill 2682:Tools 2605:Wenge 2595:Utile 2560:Ramin 2515:Maple 2487:Lovoa 2459:Iroko 2429:Hazel 2414:Ebony 2359:Birch 2349:Beech 2344:Balsa 2334:Aspen 2329:Apple 2309:Alder 2266:Kauri 2261:Larch 2223:Cedar 2206:Woods 2181:Treen 1857:Mulch 1667:Pitch 1589:Rayon 1569:Paper 1387:Truss 1327:Plate 1322:Plank 1287:Joist 1272:Cruck 1064:(PDF) 1043:S2CID 987:(PDF) 784:(PDF) 777:(PDF) 411:Straw 229:Types 217:, 9% 165:resin 101:JSTOR 87:books 3313:Ogee 3298:Bead 3240:Knee 3210:Dado 3190:Butt 2930:Saws 2842:Vise 2779:Rasp 2704:Adze 2585:Teak 2540:Plum 2535:Pear 2296:Hard 2276:Rimu 2271:Pine 2215:Soft 2015:Wood 1632:Dyes 1615:nano 1579:Pulp 1404:wood 1372:Stud 1367:Sill 1332:Post 1292:Lath 1257:Beam 1131:2018 1101:2018 1075:2018 1035:PMID 998:2018 821:2018 738:ISBN 692:ISBN 527:into 467:and 413:and 316:and 171:and 153:wood 73:news 3439:Wax 3409:Oil 3245:Lap 3180:Box 2948:Bow 2820:Try 2699:Axe 2653:OSB 2648:MDF 2525:Oak 2454:Ipê 2419:Elm 2324:Ash 2286:Yew 2251:Fir 1647:Lye 1459:MDF 1427:LVL 1267:CLS 1025:doi 605:'s 312:In 194:of 161:wax 145:MDF 56:by 3647:: 2818:, 2814:, 2810:, 2806:, 2505:, 2231:, 1147:. 1117:. 1091:. 1066:. 1041:. 1033:. 1021:12 1019:. 1015:. 989:. 961:. 913:^ 868:^ 850:. 829:^ 807:. 686:. 454:. 205:. 187:. 2823:) 2801:( 2511:) 2499:( 2237:) 2225:( 2021:) 2017:( 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Medium-density fiberboard

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"Medium-density fibreboard"
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engineered wood
wood
defibrator
wax
resin
temperature
pressure
plywood
building material
particle board
densities
fibreboard
fibreboard
wood fibre
urea-formaldehyde
paraffin wax
Fire retardant

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